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Piston, Piston Pin, Connecting Rod Inspection - Kawasaki KLX110 Service Manual

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Cylinder, Piston

Piston, Piston Pin, Connecting Rod Inspection

Measure the inside diameter of both piston pin holes in
the piston.
Piston Pin Hole Inside Diameter [A]
13.001 ∼ 13.007 mm (0.5118 ∼ 05121 in.)
Standard:
Service Limit: 13.08 mm (0.515 in.)
If either piston pin hole diameter exceeds the service limit,
replace the piston.
Measure the diameter of the piston pin.
Piston Pin Diameter [B]
12.995 ∼ 13.000 mm (0.5116 ∼ 0.5118 in.)
Standard:
Service Limit: 12.96 mm (0.0510 in.)
If the piston pin diameter is less than the service limit at
any point, replace the piston pin.
Measure the inside diameter [A] of the connecting rod
small end.
Connecting Rod Small End Inside Diameter
13.003 ∼ 13.014 mm (0.5119 ∼ 0.5124 in.)
Standard:
Service limit: 13.05 mm (0.514 in.)
If the diameter exceeds the service limit, replace the con-
necting rod.
ENGINE TOP END 4-39

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Klx110l

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