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Valve Guide Removal; Valve Guide Installation - Kawasaki KLX110 Service Manual

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4-24 ENGINE TOP END
Valves

Valve Guide Removal

Remove:
Valve (see Valve Removal)
Valve Stem Oil Seal
Heat the area around the valve guide to 120 ∼ 150°C (248
∼ 302°F).
Do not heat the cylinder head with a torch. This will
warp the cylinder head. Soak the cylinder head and
heat the oil.
Hammer lightly on the valve guide arbor [A] to remove the
guide from the top of the head.
Special Tool - Valve Guide Arbor, 4.5: 57001-1331

Valve Guide Installation

Valve guides are identical.
Apply engine oil to the valve guide outer surface before
installation.
Heat the area around the valve guide hole to about 120 ∼
150°C (248 ∼ 302°F).
Do not heat the cylinder head with a torch. This will
warp the cylinder head. Soak the cylinder head and
heat the oil.
Drive the valve guide in from the top of the cylinder head
until the circlip stops the guide from going in too far.
Allow the cylinder head to cool.
Ream the valve guide with the valve guide reamer [A]
even if the old guide is reused.
Special Tool - Valve Guide Reamer, 4.5: 57001-1333
NOTICE
NOTICE

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   Also See for Kawasaki KLX110

This manual is also suitable for:

Klx110l

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