Download  Print this page

Cylinder Head Removal; Cylinder Head Installation - Kawasaki KLX110 Service Manual

Motorcycle.
Hide thumbs

Advertisement

Table of Contents
Cylinder Head

Cylinder Head Removal

Remove:
Muffler (see Muffler Removal)
Oil Pipe (see Oil Pipe Removal in the Engine Lubrication
System chapter)
Spark Plug Cap [A]
Intake Pipe Bolts [B]
Insulator
Remove:
Camshaft Sprocket (see Camshaft Sprocket Removal)
Clamp [A] (KLX110D Models)
Remove the cylinder head bolts [B] first, then remove the
nuts [C], and take off the cylinder head [D].

Cylinder Head Installation

Check to see that the two dowel pins [A] are in place on
the cylinder.
Install a new cylinder head gasket [B].
Fit the cylinder head onto the cylinder block using a
screwdriver or wire to keep the chain from falling down
into the cylinder block.
Apply a non-permanent locking agent to the cylinder head
bolts.
Tighten the cylinder head nuts and bolts following the
tightening sequence as shown.
The cylinder head nut [A] has gasket.
First Torque -
Cylinder Head Bolts: 5.9 N·m (0.60 kgf·m, 52
in·lb)
Cylinder Head Nuts: 13 N·m (1.3 kgf·m, 113 in·lb)
Final Torque -
Cylinder Head Bolts: 12 N·m (1.2 kgf·m, 104 in·lb)
Cylinder Head Nuts: 22 N·m (2.2 kgf·m, 16 ft·lb)
Install the camshaft sprocket (see Camshaft Sprocket In-
stallation).
Install the other removed parts (see appropriate chap-
ters).
ENGINE TOP END 4-21

Advertisement

Table of Contents

   Also See for Kawasaki KLX110

This manual is also suitable for:

Klx110l

Comments to this Manuals

Symbols: 0
Latest comments: