Cylinder Head Removal
Muffler (see Muffler Removal)
Oil Pipe (see Oil Pipe Removal in the Engine Lubrication
Spark Plug Cap [A]
Intake Pipe Bolts [B]
Camshaft Sprocket (see Camshaft Sprocket Removal)
Clamp [A] (KLX110D Models)
Remove the cylinder head bolts [B] first, then remove the
nuts [C], and take off the cylinder head [D].
Cylinder Head Installation
Check to see that the two dowel pins [A] are in place on
Install a new cylinder head gasket [B].
Fit the cylinder head onto the cylinder block using a
screwdriver or wire to keep the chain from falling down
into the cylinder block.
Apply a non-permanent locking agent to the cylinder head
Tighten the cylinder head nuts and bolts following the
tightening sequence as shown.
The cylinder head nut [A] has gasket.
First Torque -
Cylinder Head Bolts: 5.9 N·m (0.60 kgf·m, 52
Cylinder Head Nuts: 13 N·m (1.3 kgf·m, 113 in·lb)
Final Torque -
Cylinder Head Bolts: 12 N·m (1.2 kgf·m, 104 in·lb)
Cylinder Head Nuts: 22 N·m (2.2 kgf·m, 16 ft·lb)
Install the camshaft sprocket (see Camshaft Sprocket In-
Install the other removed parts (see appropriate chap-
ENGINE TOP END 4-21