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Camshaft Chain Removal - Kawasaki KLX110 Service Manual

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4-16 ENGINE TOP END
Camshaft
Apply grease to the new O-ring [A] and install the
camshaft sprocket cover [B].
Tighten:
Torque - Camshaft Sprocket Cover Bolts [C]: 5.2 N·m (0.53
kgf·m, 46 in·lb)
Rotation of the crankshaft with improper camshaft
timing could cause the valve to contact each other
or the piston, and bend.
If any resistance is felt when turning the crankshaft,
stop immediately, and check the camshaft chain
timing.
Install the other removed parts.
Tighten:
Torque - Timing Inspection Cap [A]: 2.4 N·m (0.24 kgf·m, 21
in·lb)
Alternator Rotor Nut Cap [B]: 2.4 N·m (0.24 kgf·m,
21 in·lb)
Special Tools - Filler Cap Driver [C]: 57001-1454

Camshaft Chain Removal

Drain the engine oil (see Engine Oil Change in the Peri-
odic Maintenance chapter).
Remove
Camshaft Sprocket (see Camshaft Sprocket Removal)
Cylinder Head (see Cylinder Head Removal)
Alternator Rotor [A] (see Alternator Rotor Removal in the
Electrical System chapter)
Woodruff Key
Torque Limiter [B]
Starter Motor Clutch Gear [C]
Remove:
Screws [A]
Camshaft Chain Holder [B]
Camshaft Chain [C]
NOTICE

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   Also See for Kawasaki KLX110

This manual is also suitable for:

Klx110l

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