GE LP 33U Series Operating Manual
GE LP 33U Series Operating Manual

GE LP 33U Series Operating Manual

50 & 60 kva
Table of Contents

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GE Digital Energy
Power Quality
GE Consumer & Industrial SA
General Electric Company
CH – 6595 Riazzino (Locarno)
Switzerland
T +41 (0)91 / 850 51 51
F +41 (0)91 / 850 51 44
www.gedigitalenergy.com
GE imagination at work

Operating Manual

Uninterruptible Power supply
Digital Energy™
LP 33U Series
50 & 60 kVA
208 VAC UL / Series 1

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Summary of Contents for GE LP 33U Series

  • Page 1: Operating Manual

    Uninterruptible Power supply Digital Energy™ LP 33U Series 50 & 60 kVA 208 VAC UL / Series 1 GE Consumer & Industrial SA General Electric Company CH – 6595 Riazzino (Locarno) Switzerland T +41 (0)91 / 850 51 51 F +41 (0)91 / 850 51 44 www.gedigitalenergy.com...
  • Page 2 The present publication and any other documentation supplied with the UPS system is not to be reproduced, either in part or in its entirety, without the prior written consent of GE. The illustrations and plans describing the equipment are intended as general reference only and are not necessarily complete in every detail.
  • Page 3 Thank you for choosing GE ! START UP AND COMMISSIONING A GE Global Services Field Engineer must perform start-up and commissioning of the UPS. Please Contact GE. Global Services at least two weeks prior to schedule start-up and commissioning at 1-800-637-1738, or by E-mail at pqservices@ge.com...
  • Page 4: Safety Instructions

    WARNING ! LP 33U Series / 50 & 60 kVA , is a product that needs to be installed by a licensed and knowledgeable contractor. We recommend that this manual be kept next to the UPS for future references.
  • Page 5: Table Of Contents

    Table of contents Page SAFETY RULES..............................6 LAYOUT................................9 LAYOUT LP 33U Series / 50 & 60 KVA............................9 INTRODUCTION............................11 GENERAL DESCRIPTION................................... 11 DESCRIPTION............................... 12 BLOCK DIAGRAM AND MAIN ELEMENTS DESCRIPTION ....................12 OPERATION MODES................................... 13 RPA PARALLEL SYSTEM..................................16 UPS PARALLELED ON THE SAME BATTERY..........................
  • Page 6: Safety Rules

    SAFETY RULES With this document, GE gives all the necessary information about the correct use of the UPS to the user. We recommend that this manual be kept next to the UPS for future references. If any problems are encountered with the procedures contained in this manual, please contact the nearest Service Center before you proceed.
  • Page 7: Save These Instructions

    SAVE THESE INSTRUCTIONS This manual contains important instructions for models LP 33U Series / 50 & 60 kVA that should be followed during installation and maintenance of the UPS and battery. GENERAL Move the UPS in an upright position in its original package to the final destination room.
  • Page 8: Safety Symbols And Warnings

    This symbol indicated the word “phase”. This symbol indicates the principal on/off switch in the on position. This symbol indicates the principal on/off switch in the off position. Modifications reserved Page 8/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 9: Layout

    LAYOUT 2.1 LAYOUT LP 33U Series / 50 & 60 kVA Fig. 2.1-1 General view – UPS only Fig. 2.1-2 General view – UPS only - with front door open Fig. 2.1-4 Control panel Fig. 2.1-5 Q1 & Q2 switches Fig.
  • Page 10 BC Battery cabinet Manual bypass switch Customer Interface Board (optional) Relay card FTM3 Battery Breaker SNMP Advanced SNMP Card (optional) Q1 UPS output switch RS232 Serial port RS232 Modifications reserved Page 10/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 11: Introduction

    INTRODUCTION GENERAL DESCRIPTION The LP 33U Series Uninterruptible Power Supply (UPS) provides the energy supply for critical loads which need a reliable, continuous, and free from ‘voltage disturbances and frequency fluctuations’ supply. In case the utility fails, or it exceeds the permitted tolerances, the energy to supply the load is furnished by the battery with a backup time dependent on its capacity, until the utility recovers.
  • Page 12: Description

    DESCRIPTION BLOCK DIAGRAM AND MAIN ELEMENTS DESCRIPTION Fig. 4.1-1 UPS block diagram The Uninterruptible Power Supply System LP 33U Series / 50 & 60 kVA can be divided into the following main elements: Electronics The UPS is designed with a microprocessor–controlled supervision and diagnostic system.
  • Page 13: Operation Modes

    ECO Mode cannot be enabled for RPA Parallel System. Attention: A single unit equipped with a RPA - Parallel board, must be considered as parallel, thus disabling ECO Mode. Modifications reserved Page 13/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 14 When enough inverters to supply the load have been restarted, the load will be transferred from the automatic bypass back to the inverter bus bars. Modifications reserved Page 14/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 15 As the warning occurs on one unit necessary to support the present load, the system starts the timeout (selectable) of “stop operation” and then the output load shuts down. Modifications reserved Page 15/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 16: Rpa Parallel System

    4.3 RPA PARALLEL SYSTEM The RPA (Redundant Parallel Architecture) allows to extend the unit to a parallel system with 2, 3, or 4 units LP 33U Series connected on the same bus, which ensure the highest reliability rate and increase the power availability.
  • Page 17: Ups Paralleled On The Same Battery

    A parallel system with a Common Battery for two or more UPS, requires a particular installation and adequate setting of some parameters, (accessible only through password), and can therefore only be done by a qualified GE engineer. Usually each UPS Unit runs with its own Battery.
  • Page 18: Service And Technical Support

    For fast and efficient Technical Support solutions, please mention the data marked on the identification label. Fig. 4.5-1 Identification label Modifications reserved Page 18/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 19: Recycling At The End Of Service Life

    WARNING ! Leads contained in the batteries is a dangerous substance for the environment, therefore it must be correctly recycled by specialized companies! Modifications reserved Page 19/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 20: System Handling

    English, German, Italian, Spanish, French, Finnish, Polish, Portuguese, Czech, Slovakian, Chinese, Swedish, Russian and Dutch. − Synoptic diagram indicating UPS status. Command keys and parameters setting. • UPS status control LED. • Modifications reserved Page 20/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 21: Table Of Functions And Indications On Control Panel

    The “Total Off” reset must be done only on one unit connected to the parallel bus (switch Q1 closed). NOTE ! Special care must be taken in using this command, in order to avoid accidental load disconnection. Modifications reserved Page 21/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 22 History of events (alarms and messages). • Functionality can be programmed to meet • customer needs by changing parameters. Operation commands of the UPS. • Modifications reserved Page 22/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 23: Switches

    Fig. 5.3-1 Q1 and Q2 switches NOTE ! Mains failure of long duration or low Battery voltage will cause the automatic shutdown of the UPS, thus preventing damage to the Battery. Modifications reserved Page 23/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 24: Lcd Screen

    It is possible to view any key functional description by pushing the key for more than 3 seconds. Pushing the key “MEASURES” and “ALARMS” together automatically sets the LCD communication for “ENGLISH”. Modifications reserved Page 24/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 25 Examples of typical scenarios in the synoptic diagram: Load supplied by inverter Load supplied by automatic bypass Load supplied by manual bypass Q2 Load supplied by battery Modifications reserved Page 25/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 26: Metering

    Input line voltage L1, L2 and L3 phases. 120 V 120 V 215 V Voltage of positive (+) booster string. 215 V Voltage of negative (-) booster string. Modifications reserved Page 26/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 27 ECO MODE RATE 70 % The statistic evaluation in % (100= good; 0= bad) of the utility, for the ECO mode operation. Modifications reserved Page 27/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 28: Alarms

    Confirm the selection made. It is possible to view any key functional description by pushing the key for more than 3 seconds. The events displayed are the standard GE events as described in the Section 6.3.1 - EVENTS (Alarms and Messages).
  • Page 29: Events (Alarms And Messages)

    Each of the following listed events, alarm or message, can be displayed on the LCD screen, on a PC with the software “GE Data Protection” installed or with the monitoring system “GE Power Diagnostic”. Alarms and Messages are differently specified because the alarms are indicating an abnormal...
  • Page 30 The UPS-System is in an overload condition >125% on inverter, or >150% on utility. 4570 OVERLOAD A sequence of “stop operation” starts. Time out depending on load quantity. Modifications reserved Page 30/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 31 Load Off after time-out of “stop operation” with missing LOAD OFF DUE utility due to battery low voltage or over temperature 4999 TO LOW BATT. OR TEMP. condition. Modifications reserved Page 31/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 32: Messages List

    NO BYPASS POWER or K6 opening occurred. 2 transfers inverter-utility have been detected in a short 4534 MULTIPLE LOAD TRANSFER time, defined by respective parameter (default 30 seconds). Modifications reserved Page 32/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 33 Commands source can be chosen depending on the value of respective parameter (password required): 4764 REMOTE CONTROL OFF 0 = Only local panel 1 = Only Remote Control 2 = Both Modifications reserved Page 33/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 34: Event Report Lp 33U Series

    ..............................................Modifications reserved Page 34/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 35: Setup

    UPS model, series number and power range Q1060-2308-0001 serial number. UPS SW Version Display SW Version UPS SW The UPS software version. Display SW The LCD display software version. Modifications reserved Page 35/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 36 If the desired number is shorter than 40 characters, the string will finish with blanks. Tel 1 enabled This parameter Y/N specifies if the first telephone number (Tel 1) will be used for dial-out. Modifications reserved Page 36/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 37 The number of ECO Mode hours per weekday (from d1 - Saturday to d7 - Friday) is displayed in the operation mode parameter window (ceiling value). Modifications reserved Page 37/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 38 Note that on day d6 - Thursday the interval has length 0 (zero), therefore the ECO Mode is not enabled on this day. Modifications reserved Page 38/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 39 • ECO mode screen how many hours of ECO Mode operation have been selected for each day of the week. NOTE ! The ECO Mode will become active only if the load is supplied from the inverter. Modifications reserved Page 39/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 40: Commands

    RESET TOTAL OFF RESET TOTAL OFF of “Total Off” is finished the “REQUEST TOTAL OFF” REQUEST TOTAL OFF CANCEL TOTAL OFF screen appears again. EXECUTE TOTAL OFF Modifications reserved Page 40/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 41: Operation

    Manual bypass Q2 ON Manual bypass switch LED 6 Charge battery ON LED 12 Load on UPS Inverter ON Inverter OFF Total Off Stop Operation Alarm Operation Continue ► Modifications reserved Page 41/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 42 LED 1 (utility rectifier OK) and LED 2 (utility bypass OK) must be lit. Press “MUTE” key to reset acoustical alarm. LED Alarm remains lit. During the first commissioning LP 33U Series requests a set up of the UPS configuration parameters presented in the following screens.
  • Page 43 CONFIGURATION Save and exit ? Screen to save the configuration of set parameters. Any additional modification of setup parameters can be done only by a GE SERVICE PERSON as it requires an access code. Continue ► Modifications reserved Page 43/65 OPM_LPS_3UO_50K_60K_1US_V010.doc...
  • Page 44 INVERTER”. Load supply. Your LP 33U Series UPS is now running in VFI mode, supplying power to the output. Insert the loads one by one to the output of the UPS. Check the output current value of L1, L2 and L3 and check for correct load balance.
  • Page 45: Ups Shutdown With Load Transfer On Manual Bypass (Q2)

    MANUAL BYPASS Q2”. Press “Total Off” key. Switch “OFF” battery breaker from battery cabinet The acoustical alarm is activated, press “MUTE” key to reset it. Continue ► Modifications reserved Page 45/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 46 Apart from the front door, do not open any other part of the UPS. NOTE ! With separate utility inputs, it’s possible to disconnect utility rectifier. Modifications reserved Page 46/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 47: From Manual Bypass Q2 To Normal Function Vfi

    Some seconds later the load will be transferred on inverter. LED Alarm turn Off and the LED Operation must be lit. The synoptic diagram must display the status “LOAD SUPPLIED BY INVERTER”. END OF PROCEDURE Modifications reserved Page 47/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 48: Complete Ups Shutdown

    5 minutes. Wait until capacitors are completely discharged before starting the UPS again. Apart from the front door, do not open any other part of the UPS. Modifications reserved Page 48/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 49: Restore To Normal Operation After "Total Off

    Some seconds later the load will be transferred on inverter. LED Alarm turn Off and the LED Operation must be lit. The synoptic diagram must display the status “LOAD SUPPLIED BY INVERTER”. END OF PROCEDURE Modifications reserved Page 49/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 50: Restore To Normal Operation After "Epo - Emergency Power Off

    Some seconds later the load will be transferred on inverter. LED Alarm turn Off and the LED Operation must be lit. The synoptic diagram must display the status “LOAD SUPPLIED BY INVERTER”. END OF PROCEDURE Modifications reserved Page 50/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 51: Procedures For Lp 33U Series Parallel System

    Manual bypass Q2 ON Manual bypass switch LED 6 Charge battery ON LED 12 Load on UPS Inverter ON Inverter OFF Total Off Stop Operation Alarm Operation Continue ► Modifications reserved Page 51/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 52 LED 1 (utility rectifier OK) and LED 2 (utility bypass OK) must be lit. Press “MUTE” key to reset acoustical alarm. LED Alarm remains lit. During the first commissioning LP 33U Series requests a set up of the UPS configuration parameters presented in the following screens.
  • Page 53 CONFIGURATION Save and exit ? Screen to save the configuration of set parameters. Any additional modification of setup parameters can be done only by a GE SERVICE PERSON as it requires an access code. Continue ► Modifications reserved Page 53/65 OPM_LPS_3UO_50K_60K_1US_V010.doc...
  • Page 54 LP 33U Series Parallel System is now running, supplying power to the output. Insert the loads one by one to the output of the LP 33U Series Parallel System. Check the output current value of L1, L2 and L3 and check for correct load balance.
  • Page 55: Parallel Ups Shutdown With Load Transfer On Manual Bypass (Q2)

    Press “Total Off” key on all UPS units. Switch OFF battery breaker on each battery cabinet.. The acoustical alarm is activated, press “MUTE” key to reset it. Continue ► Modifications reserved Page 55/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 56 Apart from the front door, do not open any other part of the UPS. NOTE ! With separate utility inputs, it’s possible to disconnect utility rectifier. Modifications reserved Page 56/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 57: From Manual Bypass Q2 To Normal Function Vfi

    LED Alarm turn Off and the LED Operation must be lit. The synoptic diagram, on all UPS units, must display the status “LOAD SUPPLIED BY INVERTER”. END OF PROCEDURE Modifications reserved Page 57/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 58: Separate (Shutdown) A Ups Unit From The Parallel System (System Redundancy)

    J3 and J4 connected to the board “P16 - Connector adapter RPA” (See Chapter 3.9.5 of Installation Guide). For any further intervention contact nearest Service Center. Modifications reserved Page 58/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 59: Reconnect A Ups Unit To A Parallel System

    LED Alarm turn Off and the LED Operation must be lit. The synoptic diagram, on all UPS units, must display the status “LOAD SUPPLIED BY INVERTER”. END OF PROCEDURE Modifications reserved Page 59/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 60: Complete Parallel System Shutdown

    5 minutes. Wait until capacitors are completely discharged before starting the UPS again. Apart from the front door, do not open any other part of the UPS. Modifications reserved Page 60/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 61: Restore To Normal Operation After "Total Off

    LED Alarm turn Off and the LED Operation must be lit. The synoptic diagram, on all UPS units, must display the status “LOAD SUPPLIED BY INVERTER”. END OF PROCEDURE Modifications reserved Page 61/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 62: Restore To Normal Operation After "Epo - Emergency Power Off

    LED Alarm turn Off and the LED Operation must be lit. The Synoptic diagram, on all UPS units, must display the status “LOAD SUPPLIED BY INVERTER”. END OF PROCEDURE Modifications reserved Page 62/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...
  • Page 63: Options

    UPS. Based on the leading Intelligent Remote Information System IRIS all GE UPS types as well as 3rd party UPS are supported. Accessing the latest site information via Web and being alerted by Email, SMS or Fax, it enables the user to make timely decisions in case of changing critical conditions.
  • Page 64: Maintenance

    The service life of the battery is from 3 to 6 years, depending on the operating temperature and on the number of discharge cycles. The UPS LP 33U Series offers the possibility of SBM (Superior Battery Management). The function SBM can be activated through a service Parameter.
  • Page 65: Notes

    It is recommended to note in this section Notes, with date and short description all the operations performed on the UPS, as: maintenance, components replacement, abnormal situations, etc. . Date Description Done by Modifications reserved Page 65/65 OPM_LPS_3UO_50K_60K_1US_V010.doc Operating Manual LP 33U Series 30 & 40 kVA...

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