Horizon Fitness T500 User Manual page 5

P R E- ASSE MBLY
DO NOT ATTEMPT TO LIFT THE TREADMILL!*
WARNING
from packaging until specified to do so in the assembly instructions. Failure to do
so may result in injury! Remove plastic wrap from console masts.
NOTE:
During each assembly step, ensure that ALL nuts and bolts are in place and partially threaded in before
completely tightening any ONE bolt. NOTE: A light application of grease may aid in the installation of hardware.
Any grease, such as lithium bike grease is recommended.
AS SE MB LY ST EP 1
HARDWARE BAG 1 CONTENTS :
LEFT CONSOLE MAST
WAVY WASHER (F)
FLAT WASHER (E)
BOLT (D)
LEFT LINKAGE ARM
BOLT (A)
FLAT WASHER (B)
TEFLON WASHER (C)
A Open HARDWARE BAG 1.
B Cut banding straps. Do not move or lift treadmill from packaging.
C Move LEFT LINKAGE ARM into position. Insert 1 BOLT (A) and 1 FLAT WASHER (B) into LEFT
LINKAGE ARM followed by 1 TEFLON WASHER (C) and attach to ELEVATION FRAME.
D Lift LEFT CONSOLE MAST into upright position. Be sure to hold the console mast firmly, as
it will not stay in the upright position on its own.
E Insert 1 BOLT (D) and 1 FLAT WASHER (E) through LEFT CONSOLE MAST followed by
1 WAVY WASHER (F) and attach to MAIN FRAME.

T500_Rev.1.8.indd 8-9
Do not move or lift treadmill
BOLT (A) FLAT WASHER (B) TEFLON WASHER (C)
15 mm 20 mm 18 mm
Qty: 1 Qty: 1 Qty: 1
BOLT (D) FLAT WASHER (E) WAVY WASHER (F)
Qty: 1 27 mm 29 mm
Qty: 1 Qty: 1
MAIN FRAME
ELEVATION FRAME
ASSEMBLY STEP 2
HARDWARE BAG 2 CONTENTS :
BOLT (D)
Qty: 1
LEAD WIRE
RIGHT CONSOLE MAST
CONSOLE CABLE
ELEVATION FRAME
A Pull LEAD WIRE through RIGHT CONSOLE MAST. After
pulling the LEAD WIRE through the mast, the top of the
CONSOLE CABLE should be located at the top of the
mast. Detach and discard LEAD WIRE.
B Open HARDWARE BAG 2.
C Move RIGHT LINKAGE ARM into position and attach to
ELEVATION FRAME.
NOTE: While holding RIGHT CONSOLE MAST in the
upright position, tighten PRE-ATTACHED BOLT using
T-wrench to attach RIGHT LINKAGE ARM.
D Insert 1 BOLT (D) and 1 FLAT WASHER (E) through
RIGHT CONSOLE MAST followed by 1 WAVY WASHER (F)
and attach to MAIN FRAME.
E Lift the RUNNING DECK until lock latch on side of
treadmill is fully engaged.
F Remove CONSOLE from box and place out of the way.
G Lower the treadmill RUNNING DECK from the folded
position by stepping on LOCK LATCH on lower right side.
FLAT WASHER (E) WAVY WASHER (F)
27 mm 29 mm
Qty: 1 Qty: 1
RIGHT CONSOLE MAST
MAIN FRAME
WAVY WASHER (F) FLAT WASHER (E)
BOLT (D)
RIGHT LINKAGE ARM
CONSOLE CABLE PRE-ATTACHED BOLT
*
NOTE: If you have attempted to
move the treadmill from the box
and the machine has sprung
open and cannot be assembled,
refer to the troubleshooting
section in order to restore the
treadmill to its proper position.
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6/5/08 3:28:25 PM