Yaesu FT-1802M Technical Supplement
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FM TRANSCEIVER
FT-1802M
Technical Supplement
©2005 VERTEX STANDARD CO., LTD.
Introduction
This manual provides technical information necessary for servicing the FT-1802M FM Transceiver.
Servicing this equipment requires expertise in handling surface-mount chip components. Attempts by non-
qualified persons to service this equipment may result in permanent damage not covered by the warranty,
and may be illegal in some countries.
Two PCB layout diagrams are provided for each double-sided circuit board in the Transceiver. Each side of is
referred to by the type of the majority of components installed on that side ("leaded" or "chip-only"). In most
cases one side has only chip components, and the other has either a mixture of both chip and leaded compo-
nents (trimmers, coils, electrolytic capacitors, ICs, etc.), or leaded components only.
While we believe the technical information in this manual to be correct, VERTEX STANDARD assumes no
liability for damage that may occur as a result of typographical or other errors that may be present. Your
cooperation in pointing out any inconsistencies in the technical information would be appreciated.
Specifications..................................................... 2
Block Diagram .................................................. 5
Connection Diagram......................................... 6
Circuit Description ........................................... 7
Alignment .......................................................... 9
VERTEX STANDARD CO., LTD.
4-8-8 Nakameguro, Meguro-Ku, Tokyo 153-8644, Japan
VERTEX STANDARD
US Headquarters
10900 Walker Street, Cypress, CA 90630, U.S.A.
YAESU EUROPE B.V.
P.O. Box 75525, 1118 ZN Schiphol, The Netherlands
YAESU UK LTD.
Unit 12, Sun Valley Business Park, Winnall Close
Winchester, Hampshire, SO23 0LB, U.K.
VERTEX STANDARD HK LTD.
Unit 5, 20/F., Seaview Centre, 139-141 Hoi Bun Road,
Kwun Tong, Kowloon, Hong Kong
EH023N90A
Board Unit
MAIN Unit Circuit Diagram ................................. 13
MAIN Unit Parts Layout ....................................... 15
MAIN Unit Parts List ............................................ 17
CNTL Unit Circuit Diagram ................................. 27
CNTL Parts Layout ............................................... 28
CNTL Parts List .................................................... 29
(Schematics, Layouts & Parts)

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Summary of Contents for Yaesu FT-1802M

  • Page 1: Table Of Contents

    EH023N90A Introduction This manual provides technical information necessary for servicing the FT-1802M FM Transceiver. Servicing this equipment requires expertise in handling surface-mount chip components. Attempts by non- qualified persons to service this equipment may result in permanent damage not covered by the warranty, and may be illegal in some countries.
  • Page 2: Specifications

    Specifications General Frequency Range: Tx 144 - 146 MHz or 144 - 148 MHz Rx 144 - 146 MHz or 136 - 174 MHz Channel Step: 5/10/12.5/15/20/25/50/100 kHz Standard Repeater Shift: ±600 kHz Frequency Stability: Better than ±10 ppm [–4 °F to +140 °F (–20 °C to +60 °C)] Modes of Emission: F2/F3 Antenna Impedance:...
  • Page 3: Exploded View & Miscellaneous Parts

    DC CABLE ( FT-1802M ) T9021715 G1094220 WIRE ASSY DC CABLE ( FT-1802E ) T9022815 RA60H1317M1 SPARE FUSE ( 15 A: FT-1802M ) Q0000081 SPARE FUSE ( 15 A: FT-1802E ) Q0000075 BRACKET ( MMB-36 ) D6000055 CB0297000 SCREW SET REF.
  • Page 4 Note...
  • Page 5: Block Diagram

    Block Diagram...
  • Page 6: Connection Diagram

    Connection Diagram...
  • Page 7: Circuit Description

    Circuit Description Receive Signal Path The audio signal passes through a band-pass filter consisting of Q1046 and Q1047 (both 2SC4154), and Incoming RF signal is from the antenna jack is de- the audio mute gate Q1039 (2SJ347), to the audio livered to the Main Unit and passed through the low- VR which adjusts the audio sensitivity to compen- pass filter network consisting capacitors C1213,...
  • Page 8 Circuit Description TX APC Circuit to the frequency dividing data that is associated with the setting frequency input from the main CPU A portion of the power amplifier module output is Q2002 (HD64F2266TF13). It is then sent to the phase rectified by D1022 (1SS321), then delivered to APC c o m p a r a t o r s e c t i o n o f t h e P L L I C Q 1 0 1 1 Q1038 (LM2904PWR), as a DC voltage which is pro-...
  • Page 9: Alignment

    Alignment Introduction Required Test Equipment The FT-1802M is carefully aligned at the factory for The following test equipment (and familiarity with the specified performance across the amateur band. its use) is necessary for complete realignment. Cor- Realignment should therefore not be necessary ex- rection of problems caused by misalignment result- cept in the event of a component failure.
  • Page 10: Test Setup

    Alignment Preparation & Precautions Entering the Alignment Mode A 50-Ohm RF load and in-line wattmeter must be Alignment of the FT-1802M is performed using a connected to the antenna jack in all procedures that front panel software-based procedure. To perform call for transmission;...
  • Page 11 Alignment Squelch Threshold Level TX Power (Low 3) Inject a 145.100 MHz signal at a level of –14 dBµ Rotate the DIAL knob to set the alignment param- (with 1 kHz modulation @±3.5 kHz deviation) eter to “145.000 L3.” Press the [ D/MR ( MW )] key to enable adjustment from the RF signal generator.
  • Page 12 Alignment CTCSS TX Deviation DCS TX Deviation Rotate the DIAL knob to set the alignment param- Rotate the DIAL knob to set the alignment param- eter to “145.000 100.” eter to “145.000 dC.” Press the [ D/MR ( MW )] key to enable adjustment Press the [ D/MR ( MW )] key to enable adjustment of the “CTCSS TX Deviation.”...
  • Page 13: Main Unit Circuit Diagram

    MAIN Unit Circuit Diagram 4.3 V RX: 6.1 V RX: 0 V 4.1 V TX: 4.2 V RX: 0 V TX: 2.0 V TX: 5.0 V RX: 0 V RX: 0 V RX: 0.5 V TX: 6.9 V TX: 1.6 V TX: 0.6 V 3.2 V RX: 0 V...
  • Page 14 MAIN Unit Note...
  • Page 15: Main Unit Parts Layout

    MAIN Unit Parts Layout (Side A) RA60H1317M1 KIA7808API LA4425A (Q1030) (Q1015) (Q1035) 2SA1774 (FR) 2SJ562 2SC4154 (E) (Q1007) (Q1008) (Q1033) 2SC4400 (RT4) (Q1032) 2SC4617 (BR) (Q1051, 1053) 2SC5226 (R22) (Q1026) 2SC5231 (C9) CD4094BPWR 3SK296ZQ (ZQ) (Q1009) (Q1048) (Q1037, 1045) 2SC5374 (NA) MB15A01PFV1 (Q1010, 1017, 1023) (Q1011)
  • Page 16 MAIN Unit Parts Layout (Side B) LM2902PWR M62364FP LM2904PWR (Q1005, 1049) (Q1043) (Q1006, 1038, 1044, 1050) 2SA1774 (FR) 2SJ347 (KS) 2SJ364 (4M) (Q1024, 2027, 1029) (Q1039) (Q1034, 1036, 1041, 1042) 2SC4154 (E) DTC144EE (26) S-812C50AUA (Q1001, 1012, 1021, (Q1013, 1018, 1019, (Q1016) 1046, 1047) 1020, 1022, 1031,...
  • Page 17: Main Unit Parts List

    MAIN Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR PCB with Components CB3119001 FT-1802M CB3119002 FT-1802E Printed Circuit Board AH023N000 FR0132400 C 1001 CHIP TA.CAP. 10uF TAJA106M010Y K78100072 C 1002 CHIP TA.CAP. 10uF...
  • Page 18: Parts List

    MAIN Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR C 1077 CHIP CAP. 0.022uF GRM39B223K25PT K22144807 C 1078 CHIP CAP. 0.015uF GRM39B153K25PT K22144805 C 1079 CHIP CAP. 150pF GRM1882C1H151JA01D K22174239 C 1080 CHIP CAP. 560pF GRM39CH561J25PT K22144201...
  • Page 19 MAIN Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR C 1157 CHIP CAP. 0.01uF GRM39B103M25PT K22144802 C 1158 CHIP CAP. 0.001uF GRM188B11H102KA01D K22174809 C 1161 CHIP CAP. 0.047uF GRM39B473K16PT K22124804 C 1162 CHIP CAP. 0.001uF GRM188B11H102KA01D K22174809...
  • Page 20 MAIN Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR C 1249 CHIP CAP. GRM1884C1H1R0BZ01D K22174267 C 1250 CHIP CAP. 22pF GRM1882C1H220JA01D K22174219 C 1251 CHIP CAP. GRM1884C1H1R0BZ01D K22174267 C 1252 CHIP CAP. 39pF GRM1882C1H390JA01D K22174225 C 1253...
  • Page 21 MAIN Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR L 1002 CHIP COIL 0.056uH LQW2BHN56NG03L L1690978 L 1003 CHIP COIL 0.018uH LQW18AN18NG00D L1690883 L 1004 M.RFC 0.1uH TFL0816-100N L1690981 L 1005 M.RFC 0.047uH TFL0816-47 L1690499 L 1006...
  • Page 22 MAIN Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR R 1002 CHIP RES. 100k 1/16W RMC1/16S 104JTH J24189049 R 1003 CHIP RES. 1/16W RMC1/16S 473JTH J24189045 R 1004 CHIP RES. 1/16W RMC1/16S 101JTH J24189013 R 1005 CHIP RES.
  • Page 23 MAIN Unit Parts List ´ DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR R 1082 CHIP RES. 4.7k 1/16W RMC1/16S 472JTH J24189033 R 1083 CHIP RES. 2.2k 1/16W RMC1/16S 222JTH J24189029 R 1084 CHIP RES. 1/16W RMC1/16S 473JTH J24189045 R 1085...
  • Page 24 MAIN Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR R 1160 CHIP RES. 1/16W RMC1/16S 153JTH J24189039 R 1161 CHIP RES. 100k 1/16W RMC1/16S 104JTH J24189049 R 1162 CHIP RES. 2.2M 1/16W RMC1/16S 225JTH J24189065 R 1163 CHIP RES.
  • Page 25 MAIN Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR R 1240 CHIP RES. 1/16W RMC1/16S 103JTH J24189037 R 1241 CHIP RES. 4.7k 1/16W RMC1/16S 472JTH J24189033 R 1242 CHIP RES. 1/16W RMC1/16S 223JTH J24189041 R 1243 CHIP RES.
  • Page 26 MAIN Unit Note...
  • Page 27: Cntl Unit Circuit Diagram

    CNTL Unit Circuit Diagram 8.0 V 5.0 V 3.4 V 2.3 V 2.6 V 2.6 V 5.0 V 5.0 V RX: 4.8 V TX: 0.6 V RX: 4.8 V TX: 0.6 V 3.9 V 5.0 V 5.0 V 2.5 V 4.8 V 5.0 V 1.8 V...
  • Page 28: Cntl Parts Layout

    CNTL Unit Parts Layout (Side A) CPH6202 (CB) DTC143ZE (E23) (Q2005) (Q2004) (Side A) 2SC4617 (BR) BD4830FVE (Q2007, 2008, 2013) (Q2011) 2SC5374 (NA) (Q2003) S-812C50AUA DTC143ZE (E23) (Q2010) (Q2012) (Side B) DA221 (26) DAN222 (N) (D2001, 2025) (D2023) HD64F2266TF13 BR24L64 (Q2002) (Q2006)
  • Page 29: Cntl Parts List

    CNTL Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR PCB with Components CB3120001 FT-1802M A2 CB3120002 FT-1802M A1 CB3120003 FT-1802M A3 CB3120004 FT-1802E B1 CB3120005 FT-1802E B2 CB3120006 FT-1802M B3 Printed Circuit Board...
  • Page 30 CNTL Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR D 2009 SML-512WWT86 G2071104 D 2010 SML-512WWT86 G2071104 D 2011 DIODE 1SS400 TE61 G2070634 D 2012 DIODE 1SS400 TE61 G2070634 D 2013 SML-512WWT86 G2071104 D 2014 SML-512WWT86 G2071104...
  • Page 31 CNTL Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT … LAY ADR R 2039 CHIP RES. 1/16W RMC1/16S 683JTH J24189047 R 2040 CHIP RES. 220k 1/16W RMC1/16S 224JTH J24189053 R 2041 CHIP RES. 6.8k 1/16W RMC1/16S 682JTH J24189035 R 2042 CHIP RES.
  • Page 32 CNTL Unit Note...
  • Page 34 Copyright 2005 VERTEX STANDARD CO., LTD. All rights reserved No portion of this manual may be reproduced without the permission of VERTEX STANDARD CO., LTD. Printed in Japan.

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