Harman Kardon AVR220 Service Manual
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Harman Kardon AVR220 Service Manual

A/v dolby digital receiver
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See also: Owner's Manual
harman/kardon
A/V DOLBY DIGITAL RECEIVER

SERVICE MANUAL

ESD WARNING......................................2
LEAKAGE TESTING.................................3
BASIC SPECIFICATIONS.........................4
FRONT PANEL CONTROLS.....................5
FRONT PANEL DISPLAY.........................7
REAR PANEL CONNECTIONS..................9
TROUBLESHOOTING GUIDE.......................14
PROCESSOR RESET............................14
BULLETIN HK2003-07............................15
AVR220
CONTENTS
TECH TIP HKTT2003-01......................17
TECH TIP HKTT2004-03......................18
EXPLODED VIEW...............................22
BLOCK DIAGRAM...............................24
ELECTRICAL PARTS LIST....................25
PCB DRAWINGS.....................................58
SEMICONDUCTOR PINOUTS...............61
SCHEMATICS....................................104
PACKING.........................................122
harman/kardon, Inc.
250 Crossways Park Dr.
Woodbury, New York 11797
Rev4 2/2009

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Summary of Contents for Harman Kardon AVR220

  • Page 1: Table Of Contents

    AVR220 A/V DOLBY DIGITAL RECEIVER SERVICE MANUAL CONTENTS ESD WARNING………………………….…….2 TECH TIP HKTT2003-01………………….17 LEAKAGE TESTING………………..……..3 TECH TIP HKTT2004-03………………….18 BASIC SPECIFICATIONS…………….….…..4 EXPLODED VIEW………………………….22 FRONT PANEL CONTROLS…………..…….5 EXPLODED VIEW PARTS LIST………….23 FRONT PANEL DISPLAY…………………….7 BLOCK DIAGRAM………………………….24 REAR PANEL CONNECTIONS……..….……9 ELECTRICAL PARTS LIST………..…..….25 REMOTE CONTROL FUNCTIONS…….…..11...

  • Page 2: Esd Warning

    AVR220 harman/kardon Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and semiconductor "chip" components.

  • Page 3: Leakage Testing

    AVR220 harman/kardon Before returning the unit to the user, perform the following safety checks : 1. Inspect all lead dress to make certain that leads are not pinched or that hardware is not lodged between the chassis and other metal parts in the unit.

  • Page 4: Basic Specifications

    Height measurement includes feet and chassis. All features and specifications are subject to change without notice. Harman Kardon is a registered trademark, and Power for the Digital Revolution is a trademark, of Harman International Industries, Inc. is a trademark of Harman International Industries, Inc. (Patent No. 5,386,478).

  • Page 5: Front Panel Controls

    AVR220 harman/kardon Front Panel Controls Main Power Switch Input Source Selector Set Button System Power Control FM Mode Selector Input Indicators Power Indicator Digital Optical 3 Input Delay Headphone Jack Digital Coax 3 Jack Digital Input Selector Selector Buttons Video 4 Video Input Jacks...
  • Page 6 AVR220 harman/kardon Front Panel Controls Surround Mode Selector: Press this but- Digital Optical 3 Input: Connect the opti- Delay: Press this button to begin the ton to change the surround mode by scrolling cal digital output of an audio or video product to sequence of steps required to enter delay time through the list of available modes.

  • Page 7: Front Panel Information Display

    AVR220 harman/kardon Front Panel Information Display OPT 123 COAX 123 ANALOG AUTO TUNED ST PRESET SLEEP NIGHT PL II OSD DSP VMAx NF LOGIC 7 CM Bitstream Indicators Logic 7 Mode Indicators Tuned Indicator DTS Mode Indicator Preset Number/Sleep Timer...
  • Page 8 AVR220 harman/kardon Front Panel Information Display Memory Indicator: This indicator flashes when entering presets and other information into the tuner’s memory. Stereo Indicator: This indicator lights when an FM station is being tuned in stereo. Tuned Indicator: This indicator lights when a station is being received with sufficient signal strength to provide acceptable listening quality.

  • Page 9: Rear Panel Connections

    AVR220 harman/kardon Rear Panel Connections · ° AC INPUT VIDEO S-VIDEO ¡ ~120V/60HZ A VID 3 VID 3 TAPE ™ £ VID 2 VID 2 ANTENNA COAX ¢ VID 1 VID 1 DIGITAL IN ∞ § ¶ COAX • MON.

  • Page 10: Rear Panel Connections

    AVR220 harman/kardon Rear Panel Connections ¡ Tape Inputs: Connect these jacks to the ¤ Video Monitor Outputs: Connect this b Video 2 Video Outputs: Connect these PLAY/OUT jacks of an audio recorder. jack to the composite or S-Video input of a TV...

  • Page 11: Remote Control Functions

    AVR220 harman/kardon Remote Control Functions Power Off Button IR Transmitter Window Program/SPL Indicator Power On Button Input Selectors AVR Selector POWER AM/FM Tuner Select Test Button Sleep Button Surround Mode Selector TAPE Night Mode V C R CBL/SAT Channel Select Button...
  • Page 12 AVR 220’s remote is shipped from the factory to used to start the process of setting the AVR 220’s operate the AVR 220 and most Harman Kardon AM/FM Tuner Select: Press this button to output levels to an external source. Once this but- CD or DVD players and cassette decks.
  • Page 13 AVR220 harman/kardon Remote Control Functions DVD or LD player, depending on how the Disc Skip Button: This button has no 33 for information on programming the remote remote has been programmed. with codes for other devices.) direct function for the AVR 220, but is often...

  • Page 14: Troubleshooting Guide

    • Amplifier is in protection mode • Contact your local Harman Kardon service center, which you can due to internal problems locate by visiting our Web site at www.harmankardon.com No sound from surround or •...

  • Page 15: Bulletin Hk2003-07

    AVR220 harman/kardon harman/kardon Service Bulletin Service bulletin # H/K2003-07 Sept. 2003 Warranty labor rate: MINOR repair To: All harman/kardon Service Centers Model: AVR110/210/310/510, AVR120/220; AVR320/520 Subject: Various Complaints For Complaints: NO AUDIO NOISE INTERMITTENT NOISE INTERMITENT AUDIO Possible Solution: Voltages may be too high on DSP Buffer IC or DSP IC All modifications are done to the DSP board.
  • Page 16 AVR220 harman/kardon MODELS: AVR110/210/310/510 AVR120/220 MODELS: AVR320/520...

  • Page 17: Tech Tip Hktt2003-01

    AVR220 harman/kardon TECH TIPS harman/kardon Troubleshooting tips and solutions to common service problems TIP# HKTT2003-01 Rev5 For models: AVR7000/7200/7300/8000 AVR10 AVR100/200/300/500 DPR1001 AVR110/210/310/510 DPR1005 AVR120/220/320/520 DPR2005 AVR125/225/325/525 HK3370/3470/3375/3475 AVR130/230/330/430/630 HK3250 AVR135/235/335/435/635 Subject: Backup Memory on AVR/DPR/HK series receivers In the event of the complaint: “the receiver is losing its memory (any programmed system settings) when the unit is turned off, or after the unit is unplugged (briefly*)”:...

  • Page 18: Tech Tip Hktt2004-03

    The following charts are used to help the tech quickly isolate AVR210 AVR310 audio problems in an AVR receiver. Use the following AVR220 AVR320 procedures to help find what is working, then to quickly locate the problem area. AVR520 AVR225...
  • Page 19 AVR220 harman/kardon Isolating audio problems in an AVR receiver Using 6/8 Direct In At this point you will be able to check and assure all output levels are the same. 10) IF THE OUTPUT LEVELS ARE NOT THE SAME STOP! Go no further. At this point you will need to use the charts to see where you are losing your signal.
  • Page 20 AVR220 harman/kardon Isolating audio problems in an AVR receiver Using 6/8 Direct In AVR,210,310,510 1 15 3 19 17 7 13 27 25 21 20 25 26 10 12 9 24 22 22 23 5 21 19 19 20 8 10...
  • Page 21 AVR220 harman/kardon Isolating audio problems in an AVR receiver Using 6/8 Direct In AVR 525 21 22 21 23 7 28 7 29 27 25 26 11 11 26 24 22 23 13 13 8 10 1 13 15 15 23 21...

  • Page 22: Exploded View

    AVR220 harman/kardon...

  • Page 23: Exploded View Parts List

    55244110 55201700XX 55175760XX STAND-BY TRANSFORMER 120V 55191640XX...
  • Page 24 AVR220Block.sch-1 - Sat Mar 02 15:00:40 2002 AVR220 harman/kardon...

  • Page 25: Electrical Parts List

    AVR220 harman/kardon AVR220 Electrical Parts List Main PCB Reference Part No. Part Name / Description Designator #001 JE01009301UA AVR120US MNBD ASM #002 JE01009302UA AVR220US MNBD ASM '020 JE01009401UA MNBD APP AVR120 US '020 JE01009402UA MNBD APP AVR220 US '050 J60530002100...
  • Page 26 AVR220 harman/kardon Reference Part No. Part Name / Description Designator L501 J1451000030X COIL-AF CHOKE .7UH P551 J2431100002X POSISTOR PTC Q425 55133270NR TR-SHPLF 2SC4137 V N 100MI0A 20V Q426 55133270NR TR-SHPLF 2SC4137 V N 100MI0A 20V Q437 55127360NR TR-SHPLF 2SD2390 DARLINGTON N 10.0A...
  • Page 27 AVR220 harman/kardon Reference Part No. Part Name / Description Designator C443 2025004016 CC 220P0F +10% -10% 50.0V Y5P C444 2025004016 CC 220P0F +10% -10% 50.0V Y5P C446 2024647071 CC 100N0F +80% -20% 25.0V Z5V C483 J3640104350X CP MET .1U 250V -M...
  • Page 28 AVR220 harman/kardon Reference Part No. Part Name / Description Designator FH401 J4210020001X FUSE CLIP 0.3T FH402 J4210020001X FUSE CLIP 0.3T FH403 J4210020001X FUSE CLIP 0.3T FH404 J4210020001X FUSE CLIP 0.3T FH405 J4210020001X FUSE CLIP 0.3T FH406 J4210020001X FUSE CLIP 0.3T...
  • Page 29 AVR220 harman/kardon Reference Part No. Part Name / Description Designator R404 8043703016 RCF 27K0 OHM +5% 250MI0W R405 4043563016 RCF 1K5 OHM +5% 250MI0W R406 4043563016 RCF 1K5 OHM +5% 250MI0W R407 4043563016 RCF 1K5 OHM +5% 250MI0W R408 4043563016...
  • Page 30 AVR220 harman/kardon Reference Part No. Part Name / Description Designator R508 2046951016 RCF 43K0 OHM +5% 250MI0W R509 8043703016 RCF 27K0 OHM +5% 250MI0W R510 8043701016 RCF 1K8 OHM +5% 250MI0W R511 6044156016 RCF 560R0 OHM +5% 250MI0W R512 6044156016...
  • Page 31 AVR220 harman/kardon Reference Part No. Part Name / Description Designator R614 5088300016 RCF 3K3 OHM +5% 250MI0W Front PCB '050 7043654016 D-SLP 1N4148 100.0V 150E-3A CN201 J4305100051X CNT ASSY 7P 450MM SL 2.5MM #24 CN202 J4305100052X CNT ASSY 3P 620MM SL 2.5MM #24...
  • Page 32 TR-SLPLF DTC114YSA N 100MI0A Q225 5513321056 TR-SLPLF DTC114YSA N 100MI0A Q226 5513321056 TR-SLPLF DTC114YSA N 100MI0A Q227 5514267056 TR-SLPLF MPSA06 N 500MI0A Q235 5513321056 TR-SLPLF DTC114YSA N 100MI0A #001 JE01009801UA FRTBD SMT AVR120 US #002 JE01009802UA FRTBD SMT AVR220 US...
  • Page 33 AVR220 harman/kardon Reference Part No. Part Name / Description Designator CL211 1105867091 CCCFMIN 100P0F +5% -5% 50.0V NP0 CR211 1105867091 CCCFMIN 100P0F +5% -5% 50.0V NP0 C205 2026729091 CCCFMIN 100N0F +80% -20% 50.0V Y5V C206 5088236091 CCCFMIN 33P0F +5% -5% 50.0V NP0...
  • Page 34 AVR220 harman/kardon Reference Part No. Part Name / Description Designator Q207 5513333092 TR-SSD DTC114TKA N 10K0 OHM Q208 5513333092 TR-SSD DTC114TKA N 10K0 OHM Q209 5513333092 TR-SSD DTC114TKA N 10K0 OHM Q210 5513333092 TR-SSD DTC114TKA N 10K0 OHM Q211 5513333092...
  • Page 35 AVR220 harman/kardon Reference Part No. Part Name / Description Designator R206 6044435091 RMGCFMIN 47R0 OHM +5% 100MI0W R207 6044435091 RMGCFMIN 47R0 OHM +5% 100MI0W R208 6044435091 RMGCFMIN 47R0 OHM +5% 100MI0W R211 6044435091 RMGCFMIN 47R0 OHM +5% 100MI0W R213 6044435091...
  • Page 36 AVR220 harman/kardon Reference Part No. Part Name / Description Designator R280 5088661091 RMGCFMIN 10K0 OHM +5% 100MI0W R281 5088661091 RMGCFMIN 10K0 OHM +5% 100MI0W R283 5088661091 RMGCFMIN 10K0 OHM +5% 100MI0W R284 2047195091 RMGCFMIN 1K0 OHM +5% 100MI0W R285 2047195091...
  • Page 37 AVR220 harman/kardon Reference Part No. Part Name / Description Designator C769 2034206039 CE 47U0F +20% 16.0V 85C C770 2034206039 CE 47U0F +20% 16.0V 85C C771 2034206039 CE 47U0F +20% 16.0V 85C C773 2034206039 CE 47U0F +20% 16.0V 85C C774 2034206039 CE 47U0F +20% 16.0V 85C...
  • Page 38 AVR220 harman/kardon Reference Part No. Part Name / Description Designator Q705 5513329056 TR-SLPLF KTD1302 B N 300MI0A 20V Q707 5513322056 TR-SLPLF DTA114YSA P 100MI0A Q708 5513329056 TR-SLPLF KTD1302 B N 300MI0A 20V Q709 5513329056 TR-SLPLF KTD1302 B N 300MI0A 20V...
  • Page 39 AVR220 harman/kardon Reference Part No. Part Name / Description Designator C843 1105867091 CCCFMIN 100P0F +5% -5% 50.0V NP0 C845 5088236091 CCCFMIN 33P0F +5% -5% 50.0V NP0 C848 1105867091 CCCFMIN 100P0F +5% -5% 50.0V NP0 C850 1105933091 CCCFMIN 2N2F +10% -10% 50.0V X7R...
  • Page 40 AVR220 harman/kardon Reference Part No. Part Name / Description Designator Q715 5513319092 TR-SSD DTA114YKA P 10K0 OHM 47K0 OHM Q718 5513319092 TR-SSD DTA114YKA P 10K0 OHM 47K0 OHM Q721 5513319092 TR-SSD DTA114YKA P 10K0 OHM 47K0 OHM Q724 5513319092 TR-SSD DTA114YKA P 10K0 OHM 47K0 OHM...
  • Page 41 AVR220 harman/kardon Reference Part No. Part Name / Description Designator R798 2047195091 RMGCFMIN 1K0 OHM +5% 100MI0W R799 7043420091 RMGCFMIN 100R0 OHM +5% 100MI0W R800 7043420091 RMGCFMIN 100R0 OHM +5% 100MI0W R801 7043420091 RMGCFMIN 100R0 OHM +5% 100MI0W R802 7043420091...
  • Page 42 AVR220 harman/kardon Reference Part No. Part Name / Description Designator R866 8044039091 RMGCFMIN 2K2 OHM +5% 100MI0W R867 7043420091 RMGCFMIN 100R0 OHM +5% 100MI0W R868 7043420091 RMGCFMIN 100R0 OHM +5% 100MI0W R869 7043420091 RMGCFMIN 100R0 OHM +5% 100MI0W R870 7043420091...
  • Page 43 AVR220 harman/kardon Reference Part No. Part Name / Description Designator R931 4043829091 RMGCFMIN 1K5 OHM +5% 100MI0W R932 5088663091 RMGCFMIN 100K0 OHM +5% 100MI0W R933 2047192091 RMGCFMIN 220R0 OHM +5% 100MI0W R934 9057440091 RMGCFMIN 470R0 OHM +5% 100MI0W R935 3094434091...
  • Page 44 AVR220 harman/kardon Reference Part No. Part Name / Description Designator D986 2041506016 D-SR 1N4004 400.0V 1.0A D989 2041506016 D-SR 1N4004 400.0V 1.0A D990 2041506016 D-SR 1N4004 400.0V 1.0A FU981 20828880NR FUSULSLWBL 5.0 A 125.0 V H012 J4305100026X LUG WIRE 1P 200MM #24...
  • Page 45 AVR220 harman/kardon Reference Part No. Part Name / Description Designator C986 2026884030 CE 1U0F +20% 50.0V 85C C987 2026888030 CE 10U0F +20% 50.0V 85C C988 2049503016 CC 100N0F +10% -10% 25.0V Y5P C991 2026901030 CE 47U0F +20% 50.0V 85C C992 1303935030 CE 100U0F +20% 35.0V 85C...
  • Page 46 AVR220 harman/kardon Reference Part No. Part Name / Description Designator R612 2046945016 RCF 220R0 OHM +5% 250MI0W R613 1105961016 RCF 270R0 OHM +5% 250MI0W R614 1105961016 RCF 270R0 OHM +5% 250MI0W R615 2046951016 RCF 43K0 OHM +5% 250MI0W R616 2046951016...
  • Page 47 AVR220 harman/kardon Reference Part No. Part Name / Description Designator R982 2046946016 RCF 2K2 OHM +5% 250MI0W R983 1105964016 RCF 1K0 OHM +5% 250MI0W R984 1105967016 RCF 2K7 OHM +5% 250MI0W R985 3093938016 RCF 22R0 OHM +5% 250MI0W R986 2046946016...
  • Page 48 AVR220 harman/kardon Reference Part No. Part Name / Description Designator C626 2026888030 CE 10U0F +20% 50.0V 85C C627 2025267030 CE 470U0F +20% 10.0V 85C C627 2026888030 CE 10U0F +20% 50.0V 85C C628 2025267030 CE 470U0F +20% 10.0V 85C C628 2026888030 CE 10U0F +20% 50.0V 85C...
  • Page 49 AVR220 harman/kardon Reference Part No. Part Name / Description Designator C632 1105934091 CCCFMIN 10N0F +10% C637 1105867091 CCCFMIN 100P0F +5% C638 1105867091 CCCFMIN 100P0F +5% C640 1105867091 CCCFMIN 100P0F +5% C641 1105867091 CCCFMIN 100P0F +5% C642 1105867091 CCCFMIN 100P0F +5%...
  • Page 50 AVR220 harman/kardon Reference Part No. Part Name / Description Designator J090 8044051091 RMGCFMIN 0 OHM +0% J091 8044051091 RMGCFMIN 0 OHM +0% J099 8044051091 RMGCFMIN 0 OHM +0% J101 8044051091 RMGCFMIN 0 OHM +0% J116 8044051091 RMGCFMIN 0 OHM +0%...
  • Page 51 AVR220 harman/kardon Reference Part No. Part Name / Description Designator RS612 1106639091 RMGCFMIN 75R0 OHM RS612 9057437091 RMGCFMIN 82R0 OHM RS620 1106639091 RMGCFMIN 75R0 OHM RS620 9057437091 RMGCFMIN 82R0 OHM RS621 1106639091 RMGCFMIN 75R0 OHM RS621 9057437091 RMGCFMIN 82R0 OHM...

  • Page 52: Dsp Pcb

    AVR220 harman/kardon Reference Part No. Part Name / Description Designator DSP PCB '050 J60600014000 SHIELD DIGITAL ET CN05 J4305100060X CNT ASSY 5P 480MM COIL1 J2831020205X TRANS PULSE 110UH CP01 J4422212140X FPC PLUG 21P 1.25M CP02 J4423331100X CNT PLUG BD'BD 2.0...
  • Page 53 AVR220 harman/kardon Reference Part No. Part Name / Description Designator BD18 J2631300204X BEAD CHIP/TAP HB-1 BD61 J2631300204X BEAD CHIP/TAP HB-1 C003 1105934091 CCCFMIN 10N0F +10% C004 1105934091 CCCFMIN 10N0F +10% C010 6044108091 CCCFMIN 22P0F +5% C011 1105934091 CCCFMIN 10N0F +10%...
  • Page 54 AVR220 harman/kardon Reference Part No. Part Name / Description Designator IC11 J2116007001X IC 74HCU04M1R HEX IC12 J2116007001X IC 74HCU04M1R HEX IC13 J2142032005X IC 74VHC153MX IC14 J2136926001X IC DIR CS8414-CS IC15 J2141004002X IC BU4094 SOP16 IC16 J2141004001X IC BU4051 SOP16 IC17...
  • Page 55 AVR220 harman/kardon Reference Part No. Part Name / Description Designator R055 7043423091 RMGCFMIN 1K2 OHM + R056 8044040091 RMGCFMIN 5K6 OHM + R057 7043423091 RMGCFMIN 1K2 OHM + R058 7043423091 RMGCFMIN 1K2 OHM + R059 5088655091 RMGCFMIN 560R0 OHM R060...
  • Page 56 AVR220 harman/kardon Reference Part No. Part Name / Description Designator R133 8044040091 RMGCFMIN 5K6 OHM + R134 7043423091 RMGCFMIN 1K2 OHM + R135 7043423091 RMGCFMIN 1K2 OHM + R136 5088655091 RMGCFMIN 560R0 OHM R137 5088655091 RMGCFMIN 560R0 OHM R138 8044040091...
  • Page 57 AVR220 harman/kardon Reference Part No. Part Name / Description Designator C026 2026729091 CCCFMIN 100N0F +80 C029 2026729091 CCCFMIN 100N0F +80 C030 2026729091 CCCFMIN 100N0F +80 C033 2026729091 CCCFMIN 100N0F +80 C034 2026729091 CCCFMIN 100N0F +80 C035 2026729091 CCCFMIN 100N0F +80...

  • Page 58: Pcb Drawings

    AVR220 harman/kardon...
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  • Page 61: Semiconductor Pinouts

    AVR220 harman/kardon...
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  • Page 75: Block Diagram

    AVR220 harman/kardon 8-channel analog multiplexer / demultiplexer BU4051BC / BU4051BCF / BU4051BCFV The BU4051BC, BU4051BCF and BU4051BCFV are analog multiplexers / demultiplexers which use three-input digi- tal signals for control via an 8-channel analog switch. These products feature high on / off output voltage ratio and low crosstalk between analog switches.
  • Page 76 AVR220 harman/kardon 8-bit compatible shift / store register BU4094BC / BU4094BCF / BU4094BCFV The BU4094BC, BU4094BCF, and BU4094BCFV are shift / store registers, each consisting of an 8-bit register and an 8-bit latch. As the data in the shift register can be latched by an asynchronous strobe input, it is possible to hold the output in the data transfer mode.
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  • Page 122: Packing

    AVR220 harman/kardon BE8S00...

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