Harman Kardon AVR435 Service Manual
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Harman Kardon AVR435 Service Manual

7 x 65/75 w 7.1 channel a/v receiver;
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See also: Reference Manual , Owner's Manual
harman/kardon
7 X 65W 7.1 CHANNEL A/V RECEIVER
7 X 75W 7.1 CHANNEL A/V RECEIVER
PACKING.............................................2
ESD WARNING.....................................3
LEAKAGE TESTING................................4
AVR435 BASIC SPECIFICATIONS............5
AVR635 BASIC SPECIFICATIONS............6
FRONT PANEL CONTROLS......................7
REAR PANEL CONNECTIONS...............10
OPERATION........................................20
TROUBLESHOOTING GUIDE.................26
PROCESSOR RESET............................26
AVR435
AVR635

SERVICE MANUAL

CONTENTS
harman/kardon, Inc.
250 Crossways Park Dr.
Woodbury, New York 11797
EXPLODED VIEW................................27
MECHANICAL PARTS LIST...................28
TECH TIP HKTT2003-01.......................30
BLOCK DIAGRAMS.............................33
AVR435 PARTS LISTS..........................35
AVR635 PARTS LISTS..........................54
SEMICONDUCTOR PINOUTS...............75
PCB DRAWINGS................................117
SCHEMATICS....................................128
WIRING DIAGRAM..............................142
Rev2 6/2007

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Summary of Contents for Harman Kardon AVR435

  • Page 1: Table Of Contents

    SERVICE MANUAL CONTENTS PACKING………………………………..…….2 EXPLODED VIEW…………………….….…27 ESD WARNING……………………………….3 MECHANICAL PARTS LIST……………….28 LEAKAGE TESTING……………….…...…..4 TECH TIP HKTT2003-01…………………..30 AVR435 BASIC SPECIFICATIONS…….…..5 IDLE ADJUSTMENT PROCEDURES…….31 AVR635 BASIC SPECIFICATIONS…….…..6 BLOCK DIAGRAMS………………………..33 FRONT PANEL CONTROLS………..…...…..7 AVR435 PARTS LISTS……….…………..35 REAR PANEL CONNECTIONS……………10 AVR635 PARTS LISTS………………….….54 REMOTE CONTROL FUNCTIONS………..13 SEMICONDUCTOR PINOUTS……………75...

  • Page 2: Packing

    AVR435/635 harman/kardon AVR435/635 PACKING PART LIST Ref# Part Number Description LABEL BARCODE ZKD1204HA00-7 BOX CARTON AVR635 US ZKD1104HA00-2 BOX CARTON AVR435 US H03-WAB01200203-4 ANTENNA WIRE 75 CT02-FM H03-ATALF039ABK-5 ANTENNA WIRE ANTENNA LOOP CT01-AM BATTERY ALKALINE 1.5V AAA POLYBAG BATTERY ZKD1202HA00-4...
  • Page 3 AVR435/635 harman/kardon Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and semiconductor "chip" components.
  • Page 4 AVR435/635 harman/kardon Before returning the unit to the user, perform the following safety checks : 1. Inspect all lead dress to make certain that leads are not pinched or that hardware is not lodged between the chassis and other metal parts in the unit.
  • Page 5 Replay TV is a registered trademark of Digital Networks North America, Inc. Supplied Accessories The following accessory items are supplied with the AVR 435. If any of these items are missing, please contact Harman Kardon customer service at www.harmankardon.com. • A system remote control •...
  • Page 6 Replay TV is a registered trademark of Digital Networks North America, Inc. Supplied Accessories The following accessory items are supplied with the AVR 635. If any of these items are missing, please contact Harman Kardon customer service at www.harmankardon.com. • A system remote control •...

  • Page 7: Front Panel Controls

    AVR435/635 harman/kardon FRONT-PANEL CONTROLS FRONT-PANEL CONTROLS = AVR635 only D E F G D E F G NOTE: To make it easier to follow the instructions that refer to this illustration, a larger copy may be downloaded from the Product Support section for this product at www.harmankardon.com.
  • Page 8 AVR435/635 harman/kardon FRONT-PANEL CONTROLS 4 Tuning Selector: Press the left side of the button reception is encountered, select the Manual/Mono $ Lower Display Line: Depending on the unit’s tuning mode. Press and hold again to switch back to to tune lower-frequency stations and the right side of status, a variety of messages will appear here.
  • Page 9 AVR435/635 harman/kardon FRONT-PANEL CONTROLS = AVR635 Only D E F G The following controls and jacks are located behind the front-panel door. To open the door, place the edge of a finger on the left or right edge of the panel and gently swing the door down towards you.

  • Page 10: Rear Panel Connections

    AVR435/635 harman/kardon REAR-PANEL CONNECTIONS REAR-PANEL CONNECTIONS ¡ AM Antenna fl Video 1 Video Inputs Multiroom Audio Outputs ™ FM Antenna ‡ Video 1 Video Outputs Coaxial Digital Audio Inputs £ Preamp Outputs ° Video 2 Video Inputs CD Audio Inputs ¢...
  • Page 11 AVR435/635 harman/kardon REAR-PANEL CONNECTIONS ¡ AM Antenna: Connect the AM loop antenna sup- ª Center Speaker Outputs: Connect these outputs fl Video 1 Video Inputs: Connect the composite or plied with the receiver to these terminals. If an external to the matching + and – terminals on your center...
  • Page 12 Connect this jack to the “IR IN” jack on DVD Audio Inputs: Connect the left/right analog compatible Harman Kardon equipment. outputs of a DVD player or other audio source to i Remote IR Carrier Output: The output of this these jacks.

  • Page 13: Main Remote Control Functions

    AVR435/635 harman/kardon MAIN REMOTE CONTROL FUNCTIONS Power Off Button Power On Button LCD Information Display MUTE Input Selectors AVR Selector Test Button DSP Surround Mode Selector Logic 7 Mode Select Button Direct Button Clear Button Numeric Keys Tuning Mode Button...
  • Page 14 Note that this setting is temporary; regardless of any as VMAx, Hall 1, Hall 2 or Theater. Each press of the and most Harman Kardon CD or DVD changes, the display will always return to full bright- button selects another mode.
  • Page 15 $ and in the on-screen display. When the tuner is in Macro Buttons: Press these buttons to store or the remote codes for Harman Kardon DVD players so recall a “Macro” , which is a preprogrammed sequence the AUTO/STEREO mode, press the button that you may control a compatible player without hav- of commands stored in the remote.
  • Page 16 AVR435/635 harman/kardon MAIN REMOTE CONTROL FUNCTIONS Speaker Select Button: Press this button Dolby Mode Select Button: This button is used to begin the process of configuring the AVR 435’s to select from the available Dolby Surround modes. bass management system. Then press the Each press of this button will select one of the Dolby ⁄...

  • Page 17: Installation And Connections

    AVR435/635 harman/kardon INSTALLATION AND CONNECTIONS 300-ohm-to-75-ohm adaptor to make the 8. Connections to a subwoofer are normally made via System Installation connection. a line-level audio connection from the Subwoofer After unpacking the unit, locating it in a place with ade- Output ¢...

  • Page 18: Installation/Connections

    When using this option, you will not be able to the receiver to the composite or S-video input of the Remote IR Input jack on Harman Kardon or other use the full 7.1-channel capabilities of the AVR your television monitor or video projector.
  • Page 19 Product Support area of the other household devices, such as computers, that use Harman Kardon Web site at harmankardon.com. removable power cords. For that reason, it is important The physical connection to the AVR 435’s RS-232...

  • Page 20: Operation

    AVR435/635 harman/kardon OPERATION Basic Operation When you will be away from home for an extended • The 6 CH DIRECT input should be used period of time, it is always a good idea to completely when the SBR and SBL inputs are NOT in use and...

  • Page 21: Surround Mode Selection

    AVR435/635 harman/kardon OPERATION • For private listening, simply place a standard select a new surround mode from the front panel, first “.1” channel referred to when you see these systems 1/4" stereo headphone plug or adaptor into the press the Surround Mode Group Selector Button described as “5.1, ”...
  • Page 22 AVR435/635 harman/kardon OPERATION • When a disc with Dolby Digital data, but only The first number in the display message indicates how Coaxial Inputs KM . In order to provide a 2.0 audio is detected, the default mode is Dolby many discrete front-channel signals are present.
  • Page 23 AVR435/635 harman/kardon OPERATION (e.g., a Dolby Digital or DTS 5.1 source with Logic The letters inside the boxes tell you which channels for that channel. In other cases you may see letters 7/7 or Dolby Pro Logic IIx post-processing) are allow- are receiving an input signal.
  • Page 24 AVR435/635 harman/kardon OPERATION OPERATION format. Direct connection of USB or serial data • When a digital source is playing, you may not be Button 5 . Next, press the Direct Button outputs is not possible, even though the signals able to select some of the analog surround modes i.

  • Page 25: Dim Function

    AVR435/635 harman/kardon OPERATION NOTES: Dim Function • The digital outputs are active only when a digital sig- Since the AVR will often be used when movies nal is present, and they do not convert an analog or other video programming is viewed under low-light...

  • Page 26: Troubleshooting Guide

    • Amplifier is in protection mode • Contact your local Harman Kardon service center due to internal problems No sound from surround or • Incorrect surround mode • Select a mode other than Stereo center speakers •...
  • Page 27 AVR435/635 harman/kardon...
  • Page 28 BKT DOOR 19 ZPC1002GAGY-9 DOOR AVR 20 H03-ZMD05S16A00-9 BKT HINGE 21 H03-ZPC1018GART-2 FILTER VFD 22 H03-ZPD1219GABT-A H03-ZPD1119GABT-1 WINDOW DISPLAY AVR435/635+BADGE NAME 23 H03-ZPD0317GACR-A CAP KNOB VOLUME 24 H03-ZPD0316GASG-5 COVER KNOB 25 H03-ZPD0315GAMW-9 VOLUME KNOB 26 H03-ZVC11GEAR01-5 DAMPER GEAR DP120 27 ZPC1102GAMW-1...
  • Page 29 AVR435/635 harman/kardon AVR435/635 AVR435 ONLY DESCRIPTION 61 H03-SOJW2350SNN-0 JACK PHONE 3.6 EP-1401A 1P BK 62 SOPA96063NN-0 JACK D-SUB 9P 87204-6063 W/DUST COVER BK 63 H03-ZMC11HS0200-2 H/SINK MAIN 64 H03-ZMC11S10A00-1 BKT FAN REAR 65 H03-SORA40GNDNN-2 JACK RCA 4P JB040131PN WWRR 66 H03-ZMD12S02A00-A...
  • Page 30 AVR435/635 harman/kardon TECH TIPS harman/kardon Troubleshooting tips and solutions to common service problems TIP# HKTT2003-01 Rev4 For models: AVR7000/7200/7300/8000 AVR10 AVR100/200/300/500 DPR1001 AVR110/210/310/510 DPR1005 AVR120/220/320/520 DPR2005 AVR125/225/325/525 HK3370/3470/3375/3475 AVR130/230/330/430/630 HK3250 AVR135/235/335/435/635 Subject: Backup Memory on AVR/DPR/HK series receivers In the event of the complaint: “the receiver is losing its memory (any programmed system settings) when the unit is turned off, or after the unit is unplugged (briefly*)”:...

  • Page 31: Idle Adjustment Procedures

    AVR435/635 harman/kardon AVR435/635 IDLE ADJUSTMENT PROCEDURES NO Signal/No Load AC Line Voltage:120V/60Hz.230V/50Hz 1. MAIN AMP idle Adjustment MAIN:VR71.VR72 SURROUND:VR73.VR74 1) After turning the unit ON wait at least 25 minutes before adjustment (to achieve normal power/Driver TR temperature) 2) Adjust the voltage value of primary&secondary of wafer to be 23mV by rotating the Potentiometer of each channel...
  • Page 32 AVR435/635 harman/kardon...

  • Page 35: Mechanical Parts List

    BUTTON 7 KEY H03-ZPC1018GART-2 FILTER VFD H03-ZPD0315GAMW-9 VOLUMN KNOB H03-ZPD0316GASG-5 COVER KNOB H03-ZPD0317GACR-A CAP KNOB VOLUMN H03-ZPD1119GABT-1 WINOW DISPLAY AVR435+BADGE NAME AVR435 H03-ZVC11DWT100-9 TAPE DOOR H03-ZVC11DWT200-0 TAPE PANEL H03-ZVC11FAN100-1 FAN JF0925S1L H03-ZVC11GEAR01-5 DAMPER GEAR DP120 H03-ZVC11TUNE01-2 TUNER MODULE KST-MB011MW0-81 US...
  • Page 36 INSERT RS232 NOTE PAPER OWNER'S MANUAL AVR435US ZKD1101HA00-3 ZKD1104HA00-2 BOX CARTON AVR435US ZQD1201HAWH-A CUSHION POLY EPS RIGHT AVR635 ZQD1202HAWH-6 CUSHION POLY EPS LEFT AVR435/635 H03-MCD12TWBKNN-8 AVR435/635 MICROPHONE ASSY H03-ZPD1212INBK-5 MICROPHONE ASSY EXTENSION PIECE ZKD1202HA00-4 CARTON BOX MIC ZKD1263HA00-3 BROCHURE AVR US...
  • Page 37 AVR435 Electrical Parts List harman/kardon REF NO. PART NO. DESCRIPTION REMARKS 3SA-4120US-DGMI-1-6 IMA DSP BD AVR435US C557 H03-CEZXA0479MN-0 CM 47MI0F +80%-20% 5.5V 70C SCDA5R5473V IC851 H03-ICPC17T10B1-8 IC PHOTOCOUPLER PC-17T1 DIP4 KODENSHI T701 H03-LF11030A2NA-A TFPULSE TRANSFORMER 110UH FP-110 FERRIT MAGNET Y600 H03-OSCEM24M5RU-5 VCXO 24M576 HZ +50 PPM -50 PPM 0 OHM 3.3V...
  • Page 38 AVR435 Electrical Parts List harman/kardon REF NO. PART NO. DESCRIPTION REMARKS C400 401 402 403 421 422 423 424 425 426 427 428 436 440 441 451 453 456 457 459 461 CEHFC01062S-0 CE 10UF +20% 16V D4XL7 P2.5MM 2000hours 85C...
  • Page 39 AVR435 Electrical Parts List harman/kardon REF NO. PART NO. DESCRIPTION REMARKS R405 416 417 418 419 425 426 429 430 431 445 446 483 484 RS3AD0122NA-8 RES CHIP 1K2 OHM +5% 62MI5W 0603 485 486 609 612 R132 251 252 253 256...
  • Page 40 AVR435 Electrical Parts List harman/kardon REF NO. PART NO. DESCRIPTION REMARKS R503 504 505 506 507 508 631 RS3AD0100NA-7 RES CHIP 10R0 OHM +5% 62MI5W 0603 633 634 R267 268 630 632 645 981 982 RS3AD0101NA-5 RES CHIP 100R0 OHM +5% 62MI5W 0603...
  • Page 41 H03-LAINB0470CR-8 LF 47U0H +10% 5.8 OHM 500MI0A L120 H03-LAINB047ACR-9 LF 4U7H +10% 1.7 OHM 190.0A PBD11KFCI20-6 PCB SINGLE AVR435/635 FRONT PCB 400x163x1.6t FR-1 1OZ R105 122 123 501 502 RC3DI0101IN-0 RCF 100R0 OHM +5% 250MI0W R104 RC3DI0102IN-9 RCF 1K0 OHM +5% 250MI0W...
  • Page 42 AVR435 Electrical Parts List harman/kardon REF NO. PART NO. DESCRIPTION REMARKS R208 218 RS3AD0822NA-2 RES CHIP 8K2 OHM +5% 62MI5W 0603 R508 RS3AD0911NA-3 RES CHIP 910 OHM +5% 62MI5W 0603 R702 704 709 710 RS3BB0103NA-6 RES,CHIP,10K 1/10W +/-5%,0805 R706 707...
  • Page 43 AVR435 Electrical Parts List harman/kardon REF NO. PART NO. DESCRIPTION REMARKS R658 RC3DI0104IN-5 RCF 100K0 OHM +5% 250MI0W R659 RC3DI0471IN-0 RCF 470R0 OHM +5% 250MI0W 3SA-4120US-MAMI-1-3 IMA MAIN BD AVR435US C509 510 CEHHC0228MN-A CE 2MI2F +20% 35.0V 85C ELITE C517 CEHIA0228MN-4 CE 2MI2F +20% 50.0V 85C ELITE...
  • Page 44 D-ZENER MTZJ 12.0V 500MI0W R351 352 367 368 445 446 447 H03-RM3EG0180LN-2 RMOF 18R0 OHM +5% 500MI0W PBD11KMAI21-4 PCB SINGLE AVR435/635 MAIN 330x247x1.6t FR-1 1OZ R303 304 388 389 473 474 477 RC3DI0100IN-2 RCF 10R0 OHM +5% 250MI0W R213 215 221 609 614...
  • Page 45 AVR435 Electrical Parts List harman/kardon REF NO. PART NO. DESCRIPTION REMARKS R225 305 306 403 404 RC3DI0333IN-1 RCF 33K0 OHM +5% 250MI0W C307 308 403 404 CCKID0680NN-5 CC 68PF +10% -10% 50.0V 2B4 3SA-4120US-MAAR-1-3 IAR MAIN BD RADIAL AVR435US C315 316 409 410...
  • Page 46 525 526 536 537 538 539 541 542 609 610 619 620 629 630 639 640 649 650 653 654 PBD11KPOB21-8 PCB DUAL AVR435/635 PROCESSOR 209x170x1.6t FR-4 1OZ 3SA-4120US-POSB-1-2 BOT SMD PROCESSOR BD AVR435US C101 102 103 104 105 106 107...
  • Page 47 AVR435 Electrical Parts List harman/kardon REF NO. PART NO. DESCRIPTION REMARKS IC304 H03-ICTC9273NDA-6 IC-SWITCH TC9273F-004 SOP28 ANALOG SWITCH Q620 623 626 629 H03-TRDTA114YNI-4 TR-SSD DTA114YKA P 10K0 OHM 47K0 OHM H03-TRDTC114YNI-0 TR-SSD DTC114YKA N 10K0 OHM 47K0 OHM Q616 617 621 622 624 625 627...
  • Page 48 AVR435 Electrical Parts List harman/kardon REF NO. PART NO. DESCRIPTION REMARKS C532 533 CZEII0100BE-0 CAP CHIP 10P0F +0P5F -0P5F 50.0V NP0 0603 3SA-4120US-POST-1-8 TOP SMD PROCESSOR BD AVR435US C210 211 316 CZJII0101BE-2 CAP CHIP 100P0F +5% -5% 50.0V NP0 0603...
  • Page 49 FLUX #RF-800 V=1.0 GALLON @ GALLON XYWAX10K000-6 ANTI-OXIDATION,WAX,W-1#,N.W=10KG,@KG 3SA-4120US-SRAA-1-8 IAA SURROUND BD AXIAL AVR435US PBD11KSRI21-6 PCB SINGLE AVR435/635 SURROUND 330x247x1.6t FR-1 1OZ C206 306 506 CCKID0271NN-0 CC 270P0F +10% -10% 50.0V 2B4 D101 201 202 203 204 301 302 H03-DG1N04148NB-A D-SLP 1N4148 100.0V 150E-3A...
  • Page 50 D104 H03-DZMTZ09V1NB-6 D-ZENER MTZJ 9.1V 500MI0W D119 120 H03-DZMTZJ22BNB-3 DIODE ZENER MTZ J 22B 22V 0.5W DO-34 R310 RC3DI0392IN-7 RCF 3K9 OHM 1/4W 5% 250MI0W PBD11KSUI20-A PCB SINGLE AVR435/635 SUPPLY 197x197x1.6T FR-1 1OZ R309 RC3DI0102IN-9 RCF 1K0 OHM +5% 250MI0W...
  • Page 51 AVR435 Electrical Parts List harman/kardon REF NO. PART NO. DESCRIPTION REMARKS R102 109 RC3DI0103IN-7 RCF 10K0 OHM +5% 250MI0W R110 RC3DI0104IN-5 RCF 100K0 OHM +5% 250MI0W R104 RC3DI0153IN-3 RCF 15K0 OHM +5% 250MI0W R105 RC3DI0222IN-A RCF 2K2 OHM +5% 250MI0W...
  • Page 52 L104 105 106 108 110 H03-LAINB0470CR-8 LF 47U0H +10% 5.8 OHM 500MI0A L107 H03-LALNB056ACR-5 INDUCTOR COIL AL02TB5R6J 5.6UH 1.9OHM +5% PBD11KVDI20-5 PCB SINGLE AVR435 VIDEO 197x197x1.6t FR-1 1OZ R203 204 RC3DI0471IN-0 RCF 470R0 OHM +5% 250MI0W C202 CCZID0104NA-2 CC 100N0F +80% -20% 50.0V F...
  • Page 53 AVR435 Electrical Parts List harman/kardon REF NO. PART NO. DESCRIPTION REMARKS C154 162 189 191 195 248 292 CZZFI0104BF-8 CAP CHIP 100N0F +80% -20% 16.0V Y5V 0603 294 421 423 D101 106 107 109 110 H03-DS1S50094NB-5 D-SLP 1SS355 35.0V 225MI0A...
  • Page 54 AVR635 Mechanical Parts List harman/kardon REF NO. PART NO. DESCRIPTION REMARKS 3SA-4121US-BC00-1-4 MECH BOM AVR635US HARMAN KARDON H03-SWA2B21PDA&-2 SW PUSH POWER SDDLB15700 5A 250V H03-TXPWMM635B0-9 TRANS MN X'FORMER AVR635 120V H03-WF15S2605FU-6 WIRE FFC (CARD CABLE) DHCDF-15/260-P1.25-AT H03-WF27S2705FU-5 WIRE FFC (CARD CABLE)DHCDF-27/270-P1.25-AT...
  • Page 55 AVR635 Mechanical/Packing Parts List harman/kardon REF NO. PART NO. DESCRIPTION REMARKS ZPC1007GAMW-9 INDICATOR STAND-BY ZPC1017GABK-6 HOLDER VFD AVR430/630 ZPC1102GAMW-1 INDICATOR VIDEO 4 ZPC1103GAGY-A FOOT 50MM 15.8MM ZMC1221AA00-9 CLAMP WIRE-FIX UL 55212250 ZPD1201GAGY-4 PANEL FRONT AVR635 ZSMCM4008BY-1 SCREW BM 4X8 ZSMCM4010BB-5 SCREW BM 4X10 ZSTBM3008BY-1 SCREW ST BH 3X8...
  • Page 56 AVR635 Electrical Parts List harman/kardon REF NO. PART NO. DESCRIPTION REMARKS 3SA-4121US-DGMI-1-3 IMA DSP BD AVR635US K700 H03-RLL0516632B-5 RELAYPWR 5.0V 166.0OHM 1.0A 24.0V C557 H03-CEZXA0479MN-0 CM 47MI0F +80%-20% 5.5V 70C SCDA5R5473V IC507 H03-ICKA78R08I2-A IC-KIA78R08API TO-220IS-4PIN IC851 H03-ICPC17T10B1-8 IC PHOTOCOUPLER PC-17T1 DIP4 KODENSHI T700 701 H03-LF11030A2NA-A TFPULSE TRANSFORMER 110UH FP-110 FERRIT MAGNET...
  • Page 57 AVR635 Electrical Parts List harman/kardon REF NO. PART NO. DESCRIPTION REMARKS C525 CEHIC01042S-5 CE 100NF +20% 50V SSE TYPE D4XL7 P2.5MM 85C C416 417 418 419 429 430 438 439 450 460 470 471 481 482 CCKIC0272NC-4 CAPACITOR CERAMIC 2N7F 50V K X7R TAP 483 484 C258 259 265 267 527 744 745 CEMFC01072E-8 CE 100UF 16V +/-20% 5X11 P2.5MM ELIET...
  • Page 58 AVR635 Electrical Parts List harman/kardon REF NO. PART NO. DESCRIPTION REMARKS R716 RS3AD0220NA-8 RES CHIP 22R0 OHM +5% 62MI5W 0603 R736 738 741 RS3AD0222NA-4 RES CHIP 2K2 OHM +5% 62MI5W 0603 R601 RS3AD0000NA-0 RES CHIP 0 OHM +0% 62MI5W 0603 R853 915 921 922 924 RS3AD0392NA-1 RES CHIP 3K9 OHM +5% 62MI5W 0603...
  • Page 59 AVR635 Electrical Parts List harman/kardon REF NO. PART NO. DESCRIPTION REMARKS R267 268 630 632 645 720 981 RS3AD0101NA-5 RES CHIP 100R0 OHM +5% 62MI5W 0603 982 983 984 985 986 R466 467 472 473 509 510 511 512 513 514 515 604 967 968 RS3AD0102NA-3 RES CHIP 1K0 OHM +5% 62MI5W 0603 R254 255 259 260 501 502 519...
  • Page 60 H03-LAINB0470CR-8 LF 47U0H +10% 5.8 OHM 500MI0A L120 H03-LAINB047ACR-9 LF 4U7H +10% 1.7 OHM 190.0A PBD11KFCI20-6 PCB SINGLE AVR435/635 FRONT PCB 400x163x1.6t FR-1 1OZ R105 122 123 501 502 RC3DI0101IN-0 RCF 100R0 OHM +5% 250MI0W R104 RC3DI0102IN-9 RCF 1K0 OHM +5% 250MI0W...
  • Page 61 AVR635 Electrical Parts List harman/kardon REF NO. PART NO. DESCRIPTION REMARKS R706 707 RS3BB0105NA-2 RES,CHIP,1M 1/10W +/-5%,0805 R703 RS3BB0272NA-5 RES,CHIP,2.7K 1/10W +/-5%,0805 R708 RS3BB0511NA-2 RES,CHIP,510 1/10W +/-5%,0805 R701 RS3BB0683NA-6 RES,CHIP,68K 1/10W +/-5%,0805 R711 715 RS3CB0102NN-8 RES,CHIP,1K,1/8W,+/-5%,0805 Q701 702 H03-TRKTC3875ND-A TRANSISTOR NPN KTC3875S SOT23 R705 RS3BB0564NA-3 RES,CHIP,560K OHM,1/10W +/-5%,0805...
  • Page 62 AVR635 Electrical Parts List harman/kardon REF NO. PART NO. DESCRIPTION REMARKS 3SA-4121US-MAMI-1-0 IMA MAIN BD AVR635US C509 510 CEHHC0228MN-A CE 2MI2F +20% 35.0V 85C ELITE C517 CEHIA0228MN-4 CE 2MI2F +20% 50.0V 85C ELITE C571 572 H03-CEMJA0159KA-7 CAP ELEC 15000uF 63V M 35x50 LSW153M1JQ50M D502 505 H03-DRW204F00BA-5 DIODE BRIDGE W2-04F FRONTIER...
  • Page 63 R351 352 367 368 445 446 447 H03-RM3EG0100LN-5 RMF 10R0 OHM +5% 500MI0W PBD11KMAI21-4 PCB SINGLE AVR435/635 MAIN 330x247x1.6t FR-1 1OZ R363 364 365 366 461 462 463 RC3DI0150IN-9 RCF 15R0 OHM +5% 250MI0W R303 304 388 389 473 474 477...
  • Page 64 AVR635 Electrical Parts List harman/kardon REF NO. PART NO. DESCRIPTION REMARKS R225 305 306 403 404 RC3DI0333IN-1 RCF 33K0 OHM +5% 250MI0W 3SA-4121US-MAAR-1-0 IAR MAIN BD RADIAL AVR635US C315 316 409 410 CCCIC0030NN-4 CAP CERAMIC 3PF 50V C CH TAP C317 318 411 412 CCKIC0181NA-0 CC 180P0F +10% -10% 50.0V Y5P...
  • Page 65 C311 312 H03-CEMGC0476AH-0 CAP ELEC 47uF 25v M 5x11 SHL P5MM PBD11KPOB21-8 PCB DUAL AVR435/635 PROCESSOR 209x170x1.6t FR-4 1OZ C301 302 303 304 517 518 521 522 528 529 534 535 601 602 H03-CEMIC0106AH-4 CAP ELEC 10UF 50V 85C 5X11 P5MM AHS...
  • Page 66 AVR635 Electrical Parts List harman/kardon REF NO. PART NO. DESCRIPTION REMARKS C208 209 222 223 CZJII0330BE-9 CAP CHIP 33P0F +5% -5% 50.0V NP0 0603 C605 606 CZJII0331BE-7 CAP CHIP 330P0F +5% -5% 50.0V NP0 0603 C512 513 634 CZKII0222BC-8 CAP CHIP 2N2F +10% -10% 50.0V X7R 0603 C120 135 151 160 203 CZZFI0104BF-8 CAP CHIP 100N0F +80% -20% 16.0V Y5V 0603...
  • Page 67 AVR635 Electrical Parts List harman/kardon REF NO. PART NO. DESCRIPTION REMARKS R105 106 117 118 125 126 133 134 145 146 155 156 201 202 215 216 221 222 235 236 243 RS3AD0471NA-5 RES CHIP 470R0 OHM +5% 62MI5W 0603 244 301 302 309 310 527 533 534 546 547 601 602 623 624 639 640 655 656 675 676...
  • Page 68 303 304 501 502 503 504 R225 233 325 333 525 533 H03-RM3EG0100LN-5 RMF 10R0 OHM +5% 500MI0W PBD11KSRI21-6 PCB SINGLE AVR435/635 SURROUND 330x247x1.6t FR-1 1OZ R203 243 303 343 503 543 RC3DI0100IN-2 RCF 10R0 OHM +5% 250MI0W R226 236 326 336 526 536...
  • Page 69 AVR635 Electrical Parts List harman/kardon REF NO. PART NO. DESCRIPTION REMARKS C215 315 517 CCKIC0332NA-5 CC 3N3F +10% -10% 50.0V Y5P C216 316 516 CCKIC0472NA-0 CC 4N7F +10% -10% 50.0V Y5P C208 308 508 CEHEC02275E-9 CE 220UF +20% 10.0V D6.3XL11 P5MM 85C C205 305 505 CEHGC01075E-5 CE 100U0F +20% 25.0V 6.3X11 85C P5MM...
  • Page 70 H03-DZMTZ09V1NB-6 D-ZENER MTZJ 9.1V 500MI0W D119 120 H03-DZMTZJ22BNB-3 DIODE ZENER MTZ J 22B 22V 0.5W DO-34 PBD11KSUI20-A PCB SINGLE AVR435/635 SUPPLY 197x197x1.6T FR-1 1OZ R103 118 RC3DI0102IN-9 RCF 1K0 OHM +5% 250MI0W R102 109 RC3DI0103IN-7 RCF 10K0 OHM +5% 250MI0W...
  • Page 71 AVR635 Electrical Parts List harman/kardon REF NO. PART NO. DESCRIPTION REMARKS NS21 H03-SOPA21275BK-9 CONN-SPE AC OUTLET 2P 110V FE 12.75MM 2 BK 0 0 A204D0043P P309 H03-WN03SG00000-7 CONNECT WAFER 7.92MM 3P 35328-0310 WHT 3SA-4121US-VDMI-1-4 IMA VIDEO BD AVR635US L705 H03-FY0100101N8-0 FILTER MPX 01011-101 P901 H03-WN19SB00000-1...
  • Page 72 AVR635 Electrical Parts List harman/kardon REF NO. PART NO. DESCRIPTION REMARKS C833 836 841 845 CEHIC01065E-4 CE 10U0F +20% 50.0V 85C P5MM 5X11 C762 CEHIC0474NN-9 CE 470N0F +20% 50.0V 85C 5X11 ELITE P5MM C108 111 118 387 874 875 CEMFC0226NN-9 CAP ELEC 22UF 16V M ELITE P5MM C504 506 730 H03-CEMDC0108NN-9...
  • Page 73 AVR635 Electrical Parts List harman/kardon REF NO. PART NO. DESCRIPTION REMARKS R743 RS3AD0513NA-4 RES CHIP 51K0 OHM +5% 62MI5W 0603 CZJII0181BE-0 CCCFMIC 180P0F +5% -5% 50.0V NP0 0603 R504 505 849 856 864 RS3AD0680NA-7 RES CHIP 68R0 OHM +5% 62MI5W 0603 R736 RS3AD0682NA-3 RES CHIP 6K8 OHM +5% 62MI5W 0603...
  • Page 74 AVR635 Electrical Parts List harman/kardon REF NO. PART NO. DESCRIPTION REMARKS R788 RS3AD0152NA-A RES CHIP 1K5 OHM +5% 62MI5W 0603 R809 810 RS3AD0222NA-4 RES CHIP 2K2 OHM +5% 62MI5W 0603 R790 RS3AD0330NA-1 RES CHIP 33R0 OHM +5% 62MI5W 0603 R749 RS3AD0392NA-1 RES CHIP 3K9 OHM +5% 62MI5W 0603 R332...
  • Page 75 Integrated Circuits 24LC256(DSP:IC503)-AVR635 ONLY CD74HC4094D(FRONT:IC101,DSP:IC502, VIDEO:IC90,91,92(AVR435:IC19,20))

  • Page 76: Block Diagrams

    AVR435/635 harman/kardon Monolithic IC MM1566 Video Signal Driver for DVD Player Block diagram MM1566AFBE(VIDEO:IC10,85)-AVR635 ONLY bias 150kΩ 75Ω Driver 6.75MHz MUTE1 MODE 2 CTRL bias sync tip 150kΩ clamp 75Ω Driver 6.75MHz MODE 1 VSAG GND2 6.75MHz sync tip bias clamp 150kΩ...

  • Page 77: Pin Description

    AVR435/635 harman/kardon Video Signal Driver for DVD Player MM1566 MITSUMI Pin Description Pin No. Pin name Function Internal equivalent circuit diagram Croma input MUTE1 Mute select Using of MUTE and POWER-SAVING. 2.1V Video input The input can select Sync tip clamp or Bias...
  • Page 78 AVR435/635 harman/kardon Video Signal Driver for DVD Player MM1566 MITSUMI Pin Description Pin No. Pin name Function Internal equivalent circuit diagram BIAS Bias GND1 GND2 Signal output SAG correction Croma output...
  • Page 79 AVR435/635 harman/kardon TMS320D610A(DSP:IC901) AUREUS TMS320DA610, TMS320DA601 FLOATING-POINT DIGITAL SIGNAL PROCESSORS SPRS002F – SEPTEMBER 2001 – REVISED MAY 2003 PYP PowerPAD QFP package (top view) PYP 208-PIN PowerPAD PLASTIC QUAD FLATPACK (PQFP) ( TOP VIEW ) HD5/AHCLKX1 HD8/GP0[8] EA20 HD6/AHCLKR1 EA19...
  • Page 81 SN74LVC1G125DVB(DSP:IC505,506,607,608)
  • Page 82 74VHC244M(DSP:IC504) ADV7172(VIDEO:IC84)-AVR635 ONLY...
  • Page 83 AVR435/635 harman/kardon Digital PAL/NTSC Video Encoder with Six DACs (10 Bits), Color Control and Enhanced Power Management ADV7172/ADV7173 FUNCTIONAL BLOCK DIAGRAM CLOCK PAL NTSC CLAMP SCLOCK SDATA ALSB 10-BIT FIELD/ YUV TO C MPU PORT VIDEO TIMING DAC A GENERATOR...
  • Page 84 AVR435/635 harman/kardon ADV7172/ADV7173 PIN FUNCTION DESCRIPTION Mnemonic Input/Output Function P7–P0 8-Bit 4:2:2 Multiplexed YCrCb Pixel Port (P7–P0) P0 represents the LSB. CLOCK TTL Clock Input. Requires a stable 27 MHz reference clock for standard operation. Alter- natively, a 24.5454 MHz (NTSC) or 29.5 MHz (PAL) can be used for square pixel operation.
  • Page 85 AT49BV162AT-70TI(DSP:IC902)
  • Page 86 BU4053BCF(PROCESSOR:IC606, VIDEO:IC88(AVR635 ONLY)) CS42518CQ(DSP:IC606)
  • Page 87 K4S161622H-TC60(DSP:IC903)
  • Page 89 UPD70F3033BGF(DSP:IC501)
  • Page 90 AVR435/635 harman/kardon IC501 uPD70F3033B PORT ASSIGNMENT V850 NAME RECEIVER NAME IN/OUT FUNCTION P14/SO1/TXD0 RS-232 TX CPU FLASH UPGRADE UART TX PORT P15/SCK1/ASCK0 VPP_CONTROL Flash Upgrade VPP Control Pin P20/SI2/SDA1 HDCD GAIN HDCD GAIN (DSP) P21/SO2 THX GAIN THX GAIN (DSP)
  • Page 91 AVR435/635 harman/kardon IC501 uPD70F3033B PORT ASSIGNMENT T_CLOCK TUNER PLL IC(LC72131) CLOCK T_DATA IN/STEREO TUNER PLL IC(LC72131) DATA IN / STEREO CHECK T_DATA OUT TUNER PLL IC(LC72131) DATA OUT MMUTE FRONT SPEAKER MUTE CMUTE CENTER SPEAKER MUTE SMUTE SURROUND SPAKER MUTE...
  • Page 92 KIC9162AF(PROCESSOR:IC502,510,501)
  • Page 93 KIC9459F(PROCESSOR:IC204 507 )
  • Page 94 LC74763M(VIDEO:IC75(AVR435:IC22))
  • Page 95 NJM2068M(PROCESSOR:IC101,102,103,201,202,203,301,302,503,504,505,506,508, 602, 603,604,605, MAIN:IC22,DSP:IC251,252,401,402,403,404,406, FRONT:IC50) TC9482F(PROCESSOR:IC509)
  • Page 96 NJM317DL1(RMT/232:IC904) 1. Adjustment 2. Output 3. Input MAX3223CDWR(RMT/RS232:IC61)
  • Page 97 AVR435/635 harman/kardon MM1117XFBE(VIDEO:IC36)-AVR635 ONLY 2-Input 1-Output Video Switch / 3-Input 1-Output Video Switch IC VIDEO SWITCH MM1117 MM1117 Control input truth table MM1118...
  • Page 98 MM1234XFBE(VIDEO:IC33)-AVR635 ONLY MM1501XNRE(VIDEO:IC80,81(AVR435: IC14,25,26))
  • Page 99 MM1511XNRE(VIDEO:IC79(AVR435:IC27)) NJM2296(VIDEO:IC70,71,72(AVR435: IC10,11,12))
  • Page 100 AVR435/635 harman/kardon NJM2586M(VIDEO:IC94(AVR435:IC40)) NJM2586A WIDE BAND 3-INPUT 1-OUTPUT 3-CIRCUIT VIDEO AMPLIFIER GENERAL DESCRIPTION PACKAGE OUTLINE The NJM2586A is a wide band 3-input 1-output 3-circuit video amplifier. It is suitable for Y, Pb, and Pr signal because frequency range is 50MHz.The NJM2586A is suitable for AV receiver, STB, and other high quality AV systems.
  • Page 101 NJM4556AD(PROCESSOR:IC601) PC-17T1(RMT/RS232:IC651,652, DSP:IC851)
  • Page 102 SN74HCU04D(DSP:IC704 705) TC9273F-004(PROCESSOR:IC303,304 )
  • Page 103 AVR435/635 harman/kardon TSH95ID(VIDEO:IC50,74,87(AVR435:IC30) TSH95 HIGH SPEED LOW POWER QUAD OPERATIONAL AMPLIFIER WITH DUAL STANDBY POSITION 2 SEPARATE STANDBY : REDUCED CONSUMPTION AND HIGH IMPEDANCE OUTPUTS LOW SUPPLY CURRENT : 4.5mA/amp. typ. HIGH SPEED : 150MHz - 110V/ s UNITY GAIN STABILITY LOW OFFSET VOLTAGE : 4mV LOW NOISE 4.2 nV/...

  • Page 104: Functional Block Diagram

    AVR435/635 harman/kardon TVP5146PFP NTSC/PAL/SECAM 4 X 1O Bit Digital Video Decoder TVP5146PFP(VIDEO:IC83) –AVR635 ONLY 1.5 Functional Block Diagram Copy CVBS/Y/G Protection Data Detector Slicer Analog Front End VI_1_A Composite and S-Video Processor CVBS/ VI_1_B ADC1 Pb/B/C VI_1_C Luma CVBS/Y Separation...
  • Page 105 AVR435/635 harman/kardon TVP5146PFP NTSC/PAL/SECAM 4 X 1O Bit Digital Video Decoder 1.6 Terminal Assignments PFP PACKAGE (TOP VIEW) 79 78 77 76 75 72 71 70 69 68 67 66 65 64 63 62 61 VI_1_B C_6/GPIO/RED VI_1_C C_7/GPIO/GREEN CH1_A33GND...
  • Page 106 AVR435/635 harman/kardon TVP5146PFP NTSC/PAL/SECAM 4 X 1O Bit Digital Video Decoder 1.7 Terminal Functions Table 1–1. Terminal Functions TERMINAL DESCRIPTION NAME NUMBER Analog Video VI_1_A VI_1_x: Analog video input for CVBS/Pb/B/C VI_1_B VI_2_x: Analog video input for CVBS/Y/G VI_1_C VI_3_x: Analog video input for CVBS/Pr/R/C...
  • Page 107 AVR435/635 harman/kardon TVP5146PFP NTSC/PAL/SECAM 4 X 1O Bit Digital Video Decoder Table 1–1. Terminal Functions (Continued) TERMINAL DESCRIPTION NAME NUMBER Host Interface I 2 C clock input I 2 C data bus Power Supplies AGND Analog ground. Connect to analog ground.
  • Page 108 PJ1117CW-1.8(VIDEO:IC93)-AVR635 ONLY KIA78R08API(DSP:IC507) KIA278R33API(SUPPLY:IC301)
  • Page 109 KIA7805API (SUPPLY:IC11,302,304) KIA7812API (MAIN:IC59 ) KIA7815API (MAIN:IC51) KIA7915API (MAIN:IC52) KIA7824API (MAIN:IC54) KIA7905PI (SUPPLY:IC303) KIA7806AP (VIDEO:IC89) POSITIVE REGULATORS 1. INPUT 2. COMMON 3. OUTPUT NEGATIVE REGULATORS 1. COMMON 2. INPUT 3. OUTPUT 1 2 3 M24C04 (DSP:IC503)-AVR435 ONLY...
  • Page 110 TRANSISTORS 1. DTA114YKA (PROCESSOR:Q103,106,109,203,301,605,608,611,614,615,618,Q620,623,626, 629, DSP:Q402,403, VIDEO:Q709,710,711,Q712(AVR435:Q102,103), FRONT:Q824,831,832,833) 2. DTC114YKA (PROCESSOR:Q1,DSP:Q501,502,503,504,505,506,507,508,509,510,Q601,700, VIDEO:Q104,105,106,107,713,714,715,Q701,716, FRONT:Q820,822,(AVR435:Q105,106,113) VID4 DIG:Q501,502,503,504,505,506,507,508,509,510,602)
  • Page 111 3. 2SA933ASR (VIDEO:Q704,705,706,707,708(AVR435:Q101,104,111)) 2SC1740S (VIDEO:Q300,700,702,703(AVR435:Q100,112,114,299)) 4. KTA1504Y (FRONT:Q703,704,705) KTC3875S (FRONT:Q701,702) KTD1304 (PROCESSOR:Q101,102,104,105,107,108,201,202,204,205,302,303,601,602,603, 604,606,607,609,610,612,613,Q616,617,621,622,624,625,627,628,630,631 DSP:Q400 401) 5. KTA1360(SURROUND:Q215,315,515, MAIN:Q327,328,431,432) KTC3114(SURROUND:Q214,315,514, FRONT L - BIAS:Q701, SURROUND - R BIAS:Q702, SURROUND L - BIAS:Q703, FRONT R - BIAS:Q704) KTC3423(SURROUND:Q213,313,513 MAIN:Q323,324,429,430) 1 2 3...
  • Page 112 6. 2SA1859A(SURROUND:Q216,316,516, MAIN:Q329,330,433,434) 2SC4883A(SURROUND:Q217,317,517, MAIN:Q331,332,435,436) 1.BASE 2.COLLECTOR 3.EMITTOR 1 2 3 7. KTA1266(MAIN:Q605,607) KTA1268BL(SURROUND:Q101,206,306,506, MAIN:Q311,312,410,413,414) KTC3198BL(SURROUND:Q204,304,504, MAIN:Q307,308,407,408,426,441,606,608) KTC3200BL(SURROUND:Q201,202,203,207,220,301,302,303,307,320,501,502,503,507,520, MAIN:Q301,302,303,304,305,306,313,314,337,338,401,402,403,404,405,406, 409,415,416,425) KTD1302(MAIN:Q601) MPSA06(SUPPLY:Q101,102, DSP:Q511, FRONT:Q821) MPSA56(FRONT:Q823) 1 2 3 8. KTA1024Y(SURROUND:Q208,211,308,311,508,511, MAIN:Q315,316,319,320,417,418,421,422,442) KTC3206(SURROUND:Q209,212,309,312,509,512 MAIN:Q317,318,321,322,419,420,423,424) 1 2 3...
  • Page 113 9. KRA107M(RMT/RS232:Q651,652 ,DSP:Q851) KRC107M(MAIN:Q443) 1 2 3 10. 2SA1145Y(SURROUND:Q205,305,505, MAIN:Q309,310,411,412) 11. 2SA1986(SURROUND:Q219,319,519, MAIN:Q335,336,439,440)-AVR635 ONLY 2SC5358-R(SURROUND:Q218,318,518, MAIN:Q333,334,437,438)-AVR635 ONLY 2SD2560(MAIN:Q333,334,437,438, SURROUND:Q218,318,518)-AVR435 ONLY 2SB1647(MAIN:Q335,336,439,440, SURROUND:Q219,319,519)- AVR435 ONLY 1.BASE 2.COLLECTOR 3.EMITTOR 1 2 3 2SD2560 2SB1647...
  • Page 114 MISC. 1. FL HCA-18LL03 (FRONT DP1)
  • Page 115 VCXO 24M576HZ(DSP Y600) TORX-179L(DSP: NJ701,702,703) 4. TOTX-179L(DSP: NJ704)
  • Page 116 5. RPM6938-RSIP-A3(FRONT:RM71) 1 2 3 6. LP-200TL(FRONT:RM72)
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