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Holder C 9.92 H Operating Instructions Manual

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Operating Instructions

C 9.92 H
Order No.: 153 146
Date of Issue: 10.09.2009

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  • Page 1: Operating Instructions

    Operating Instructions C 9.92 H Order No.: 153 146 Date of Issue: 10.09.2009...

  • Page 3: Foreword

    Foreword We congratulate you on having bought a product from HOLDER. We would like you to be able to work safely with your tractor and without malfunctions, and therefore we rec- ommend you follow the instructions in this manual. You will also ensure getting full value from your tractor, save your- self trouble and maintain your warranty.
  • Page 4 Service hours ... eg 500 service hours Date of issue and version of instructions September 2009 We wish you safe driving and troublefree working with your HOLDER. Max Holder GmbH Max-Holder-Straße 1 72555 Metzingen Phone 07123 966 - 0 Fax 07123 966 - 228 E-mail: info@max-holder.com...

  • Page 5: Table Of Contents

    C 9.92 Table of contents Chapter Foreword ... 1 Information on the tractor ... 5 Operating instructions ... 7 Technical data ...15 Description ... 27 Taking into service ... 45 Operation ... 59 Special operating instructions ...75 Operating the attachments ... 79 Other operations ...

  • Page 7: Information On The Tractor

    Unintended use Any use which is not intended as described above is not allowed. HOLDER can not be held responsible for any haz- ards which may result from any unintended use. The manu- facturer will not be responsible for any damage which may result therefrom.

  • Page 8: Operating Instructions

    Operating Instructions Information on the tractor Residual hazards and risks Despite careful working and conformance with standards and regulations, hazards arising from handling the tractor can not be excluded. The tractor and all other system components conform to currently applicable safety regulations. A residual risk, how- ever, can not be excluded even if the tractor is used as intended and all the safety notices given are observed.

  • Page 9: Operating Instructions

    C 9.92 Operating instructions Driver’s licence For the driving of this tractor you require a driver’s licence depending on the maximum ground speed and the permissi- ble total weight of the tractor and combinations. See the tables below. Driver’s licence classes Tractors for farming and forestry (also with attachments) Top speed Maximum total weight...
  • Page 10 Operating Instructions Operating instructions Single-axle trailers or two-axle trailers with axle base of up to 1 metre maximum Driver's licence class Maximum total weight (minimum requirement) Trailer weight up to 750 kg B, C1, C, T and type-dependent maximum tractor ground speed of 25 km/h Trailer weight over 750 kg BE, C1E, CE, T B, C1, C: only up to 3.5 t of max.
  • Page 11 C 9.92 Multiple-axle trailers and two-axle trailers with an axle base over 1 metre Driver's licence class Maximum total weight (minimum requirement) Trailer weight up to 750 kg B, C1, C, T and type-dependent maximum tractor ground speed of 25 km/h Trailer weight over 750 kg BE, C1E, CE, T Up to 3.5 t max.
  • Page 12 Operating Instructions Operating instructions Two trailers behind tractors for farming and forestry Driver's licence class Maximum total weight (minimum requirement) BE, C1E, CE, T Up to 3.5 t max. total weight B, C1, C: only up to 3.5 t of max. total weight of the combination and max.
  • Page 13 C 9.92 Safety General notes on safety • Observe your national regulations for safety and health protection. • Do not allow children under 16 to use the tractor. • When using the public highway, respect the highway code. • Do not allow anyone to stand around where they might get hurt.
  • Page 14 Operating Instructions Operating instructions • The installed equipment must conform to the applica- ble EMC directive 89/336/EU and carry the CE symbol. • If you must install a mobile communications system (or have it installed) (eg radio, mobile telephone), the following requirements must be met: Only approved equipment (eg with type approval) may be installed.
  • Page 15 C 9.92 Observe applicable laws and regulations. Oils are inflammable. Do not let them come in contact with hot engine parts as fire can re- sult. Hydraulic oil, brake fluid During tractor operation, these fluids are pres- surized and pose a health hazard. Do not spill these fluids.
  • Page 16 Operating Instructions Operating instructions Particularly the particulates contained in the exhaust gas can cause cancer. For this rea- son the engine should not be operated in en- closed spaces. Heat The exhaust gases are very hot and can ig- nite inflammable material. Therefore keep the exhaust pipe away from inflammable materi- als.

  • Page 17: Technical Data

    Operating Instructions C 9.92 Technical data Tractor dimensions Dimensional drawing 153 146...
  • Page 18 Operating Instructions Technical data Table of dimensions for S 990 Tires Type Profile 280/80 R18 532-31-08 XMCL 280/80 R18 S 532-31-09 36x13.50-15 524-31-8 Multi Trac 10.5-18 MPT 524-31-1 AT 603 10.5-18 MPT S 524-31-6 425/55 R17 532-31-02 AC 70G 425/55 R17 532-31-01 All –...
  • Page 19 C 9.92 Distance between centreline of tires Small turning radius to DIN 7020 Tires at min. track Track width e width (measured at Min.- outermost point of truck) 10.5-18 MPT S 7.12 m 33x12.50-15 7.19 m 1000 10.5-18 MPT 7.19 m 1034 280/80 R18 7.21 m...
  • Page 20 Operating Instructions Technical data Weights Max. curb weight Max. front axle load Max. rear axle load Max. tongue weight on tow coupling * With 33X12.50 R15 tires Tires 33x12,50-15 33x12,50R15 Curb weight S 990 (with driver 75 kg) Total: 2638 2648 1220 1225...
  • Page 21 C 9.92 Tires The pressure can deviate, depending upon the make and use of the tires. Observe the instructions of the tire manufacturer. Type of tyre Capacity 280/80 R18 132A8 36x13.50-15 114B / 4PR 10.5-18 MPT 425/55 R17 134G 425/55 R17 134G 400/60-15.5 132A8...

  • Page 22: Technical Data

    Operating Instructions Technical data Engine specifications S 990 Manufacturer Deutz AG Model designation TD2011 L04w Engine type 4-stroke diesel No. of cylinders Cubic capacity 3619 cm³ Specific fuel consumption 216 g/kWh Rated speed 2600 rpm Upper idle speed 2600 rpm +200 rpm Lower idle speed 900-950 rpm Power to 97/68 EC...
  • Page 23 C 9.92 Theoretical ground speeds Transmission Engine output 68 kW Engine speed 2600 RPM Tires Type 280/80 R18 532-31-08/09 36x13.50-15 524-31-8 10.5-18MPT 524-31-1/-6 425/55 R17 532-31-01/-02 400/60-15.5 524-31-5 33x12.50-15 524-31-4 33x12.50R15 524-31-7 33x15.50-15 524-31-3 33/18LL-16.1 524-31-9 31x15.50-15 524-31-2 153 146 Operating Instructions Hydrostatic drive...

  • Page 24: Description

    Operating Instructions Technical data Technical data /filling quantities Additional Assembly information Hydrostatic drive PTO shafts - RPM at front - RPM at rear - Spline profile PTO clutch Differential lock Fuel system Fuel tank Diesel fuel Description Infinitely variable ground speed, 2 mechanical speed ranges 2 PTOs (front and rear), sense of rotation: clockwise when looking on shaft end 540 RPM at 2200 engine RPM, 1000 RPM at 2390 engine RPM...
  • Page 25 C 9.92 Assembly Additional information Steering - Type - Steering valve Brakes - Service brake - Actuator - Parking brake - Operation Tow coupling - Type Front lift - Type - Attachment - Lifting power - Cylinder 153 146 Operating Instructions Description Hydrostatic with 2 double-acting steer cylinders Orbitrol OSPC 125 LS (single-stage) or OSPD 125/205 (two-stage)
  • Page 26 - Type - Output - Operating pressure Variable motor - Type - Displacement Hydraulic oil tank HOLDER standard 3-point Category I and II 15700 N (measured at attachment points) 2 cylinders, double-acting 1530 x 1140 x 215 mm 1300 kg Hydromatik...
  • Page 27 C 9.92 Assembly Working hydraulics (with steering) Pump - Type - Output - Operating pressure Hydraulic oil tank Electrical system - Operating voltage - Battery - Alternator - Starter motor General tractor - Operating range 153 146 Operating Instructions Additional Description information Sauer-Sundstrand...

  • Page 28: Noise Level

    Operating Instructions Technical data Noise level The tractor emits the following noise level (measured at the driver’s ear) according to EU Standard 77/311/EEC; meas- urement according to Appendix II. Table of noise levels and absorption rating Model Type of Engine output engine S 990 TD2011 L04w...
  • Page 29 C 9.92 Description Views of vehicle Front left view 1 Turn signal and position light 2 Top headlight 3 Driver’s cab 4 Dumping subframe (dumping device) 5 Rear end of tractor 6 Rear axle 7 Front axle 8 Upper link bracket 9 Lower link frame of front lift 10 Headlight...
  • Page 30 Operating Instructions Description Tractor Rear right view 1 Dumping subframe 2 Working light* 3 Mount for top strobe warning light* 4 Driver’s cab 5 Front end of tractor 6 Front axle 7 Intake screen of fresh air fan 8 Engine air intake 9 Hydraulic oil filler neck 10 Fuel filler neck...
  • Page 31 C 9.92 Driver’s station Operating controls 1 Direction lever 2 Lever for left side window 3 Steering wheel 4 Multifunctional display 5 Lever for right side window 6 Turn signal and wiper lever 7 Toggle switch for meter (ground speed in km/h or PTO RPM) 8 Ignition lock 9 Toggle switch for top headlight 10 Light switch...
  • Page 32 Operating Instructions Description Controls on right front console 1 Pressure gauge for hydraulic accumulator* 2 Master switch for working hydraulics 3 Fine adjustment knob for attachment variable pump* 4 Switch for attachment variable pump* 5 Front PTO* switch 6 Forward/reverse switch 7 Driving program switch 8 Fine adjustment knob for ground speed (in ground speed ranges 3 and 4)
  • Page 33 C 9.92 Controls on right rear console 1 Fine adjustment knob for ground speed (in ground speed ranges 3 and 4) 2 Driving program selector switch 3 Differential lock toggle switch 4 Fan toggle switch 5 Hydraulic oil level warning light 6 Hydraulic oil temperature gauge 7 Fan reversing toggle switch* 8 Air conditioning toggle switch*...
  • Page 34 Operating Instructions Description Controls on rear console 15 Diagnostic socket for working hydraulics 16 Diagnostic socket for traction hydraulics 17 Traction electronics trouble diode Hand throttle 1 Outer ring for fine control: - Turn clockwise for RPM reduction - Turn counter-clockwise for RPM increase 2 Inner knob for coarse control - Pull up for RPM increase - Push down for RPM reduction...
  • Page 35 C 9.92 Joystick 1 Pushbutton 1 for joystick level 1 2 Pushbutton 2 for joystick level 2 3 Pushbutton 3 for joystick level 3 4 Joystick (with no button pressed = joystick level 0) Pedals 1 Inching pedal 2 Brake pedal 3 Accelerator pedal 153 146 Operating Instructions...
  • Page 36 Operating Instructions Description Steering column adjustment 1 Brake fluid reservoir 2 Steering column adjustment lever C 9.92 Bild_C992H_009 153 146...
  • Page 37 C 9.92 Multifunctional display, legend 1 Fuel gauge 2 Engine oil temperature gauge 3 Tachometer with marks for PTO RPM 4 Hour meter 5 Digital speedometer Indicator lights: 6 Turn signal indicator 7 Turn signal indicator for 2nd trailer 8 Turn signal indicator for 1st trailer 9 High beam 10 Low beam...
  • Page 38 Operating Instructions Description Controls at front top of cabin 1 Dome light 2 Loudspeaker Controls at front bottom of cabin 1 Wiper fluid reservoir 2 Radio C 9.92 Bild_C149 Bild_C282 153 146...
  • Page 39 C 9.92 Controls at rear of cabin 1 Roof hatch handle 2 Roof hatch Door controls 1 Door opener 153 146 Operating Instructions Description Bild_C263 Bild_C156...

  • Page 40: Location Of Plates And Labels

    Operating Instructions Description Location of plates and labels Identification plates 1 Engine type plate 2 Variable motor type plate 3 Variable pump type plate 4 Cabin type plate 5 Chassis serial number (on front support on right side) 6 Machine type plate (on front support) C 9.92 153 146...
  • Page 41 C 9.92 Mounting instructions for licence plate Install the front licence plate (1) on the cover below the windshield wipers. Remove the cover before installing the licence plate. Install the rear licence plate (2) at the rear below the left tail light. 153 146 Operating Instructions Description...

  • Page 42: Overview Of Options And Variants (Selection)

    Operating Instructions Description Overview of options and variants (selection) Assembly Activated carbon filter Heating element for oil preheating (engine) Air conditioning Seat heater Lap seat belt Comfort backrest extension Left armrest Rear working light Hydraulic lateral control Rear lift Mounting Ball-type hitch Top strobe warning light Additional information...
  • Page 43 C 9.92 Assembly Electro-hydraulic accumulator Circuit 1 priority flow valve - Hydraulic pump - Output - Flow rate - Maximum pressure Circuit 2 priority flow valve - Hydraulic pump - Output - Flow rate - Maximum pressure 153 146 Operating Instructions Additional information Series pump Tandem pump...
  • Page 44 Operating Instructions Description Assembly Attachment variable pump - Hydraulic pump - Output - Flow rate - Maximum pressure Attachment encoding wiring harness Power hydraulic system - Hydraulic pump - Output - Flow rate - Maximum pressure Additional information 0-120 litres/min adjustable A11VO40EP For attachment variable pump 80 litres/min fixed...
  • Page 45 Operating Instructions C 9.92 Description Accessories The tractor is delivered with the following accessories: Operating instructions Folder 2 ignition keys 2 door keys 2 tank cap keys 2 reducer sleeves for Category I attachments Upper link with retaining pins Key folder Bio pass for proof of filling environment-friendly hydraulic 153 146...

  • Page 47: Taking Into Service

    C 9.92 Taking into service Daily checks and activities prior to taking into service If damages or defects are found during the following checks, they must be eliminated before taking the tractor into serv- ice. Do not operate the tractor before proper repairs are car- ried out.
  • Page 48 Operating Instructions Taking into service Turning on the battery isolating switch NOTE The battery can be switched off fully with the removable key. Insert the key (1) into the battery isolating switch and set it to the horizontal position. The battery circuit is turned on. Checking the engine oil level NOTE Check the engine oil level only when the ve-...
  • Page 49 C 9.92 Checking the trailer coupling (optional) if necessary Check the trailer coupling for proper condition and operation. Carry out the check according to the instructions in the section „Operating the trailer coupling“. Checking the tire inflation pressure NOTE Your tractor can be equipped with different types of tyres.
  • Page 50 Operating Instructions Taking into service Checking the hydraulic oil level Retract all hydraulic cylinders. Check the oil level at the sight glass (2). The oil level must be at the centre (1) of the sight glass. Top up oil through the filler neck (3) as specified in the maintenance manual.
  • Page 51 C 9.92 Filling fuel If necessary, read the fuel level (1) on the multifunc- tional display. CAUTION Danger of fire when handling fuels. Stop the engine. Do not fill fuel in the vicinity of naked flames, ignition sparks or hot engine parts. Do not smoke when refuelling.
  • Page 52 Operating Instructions Taking into service Checking the brake fluid level Check the level at the brake fluid reservoir (1). The brake fluid level fluid level must between the Min and Max marks on the reservoir. Top up brake fluid as specified in the maintenance instructions.
  • Page 53 C 9.92 Adjusting the driver’s seat with pneumatic suspen- sion 1 Backrest 2 Lumbar support adjustment knob 3 Backrest tilt 4 Weight adjustment 5 Horizontal suspension 6 Horizontal adjustment DANGER Do not adjust the seat while driving. Risk of accident! Adjust the seat so that all the controls can be reached and operated safely.
  • Page 54 Operating Instructions Taking into service Adjusting the driver’s weight Be seated. Pull the weight adjustment grip (4) up. NOTE A noise can be heard. The seat will adjust automatically to the weight of the driver. The noise stops. Release the lever. Adjusting the horizontal suspension Pull the horizontal suspension lever (5) back: Seat suspension in horizontal direction is released.
  • Page 55 C 9.92 Topping up wiper water NOTE The washer water reservoir for the windshield washer system is located at the front left in the footwell of the cabin. Open the filler cap (1) and top up washing water in the reservoir (2).

  • Page 56: Starting The Engine

    Operating Instructions Taking into service Starting the engine Engine instructions before operation DANGER Do not start or run the engine in enclosed spaces. Danger of poisoning through exhaust gases! Starting instructions CAUTION Before starting, make sure no-one is in the vicinity of the tractor.
  • Page 57 C 9.92 Starting the engine Set the direction switch (1) to the neutral position (centre). Fully depress the inching pedal (2). NOTE The engine can only be started if the inching pedal is fully depressed (starting safety switch). Set the hand throttle (4) to idle (push in fully). Insert the ignition key and turn the preheat/starter switch (3) to position 1.
  • Page 58 Operating Instructions Taking into service NOTE The battery charging indicator (6), the engine oil pressure indicator (7), parking brake indi- cator (8) (if parking brake is engaged) come Turn the ignition key to position 2. The engine will be preheated. The preheating indicator (5) will come on.
  • Page 59 C 9.92 Starting the engine with automatic preheating Starting procedure Turn the ignition key to position 1. The engine will be preheated. At temperatures below +10°C the yellow lamp (2) and the preheating indicator light (1) will come on. When the yellow lamp (2) goes out, turn the ignition key to position 3 to start the engine.

  • Page 61: Before Starting To Drive

    C 9.92 Operation Before starting to drive When driving on public roads, observe the traffic regula- tions. Driving safety rules • Drive the tractor only from the driver’s station with the cab doors closed. • Always adjust your speed to the driving conditions and the load carried.
  • Page 62 Operating Instructions Operation Driving Driving with hydrostatic drive Start the engine. Preselect the direction of travel with the direction switch (1). Pull up the direction switch (1) and move it forward or backwards (forward or reverse). NOTE After the start of the engine, the direction switch must be operated once if it was in the forward or reverse position when starting.
  • Page 63 C 9.92 Table of ground speed ranges Position Marking Lower position Centre position Lower position Select the desired driving program with the driving program switch (2). The set position is illuminated: You can choose between 4 programs: Range 1 and 2 Range 3 and 4 153 146 Operating Instructions...
  • Page 64 Operating Instructions Operation Table of driving programs• Position Marking Range 0 STOP Range 1 Hare symbol Range 2•• Turtle symbol Range 3 PTO symbol Range 4 Snow blower symbol • The driving programs can be optimized by your service centre for special applications, eg controlled constant speed. ••...
  • Page 65 C 9.92 Selecting road travel (transport speed) The tractor is stationary. Set the program switch (2) to speed range 1 or 2. NOTE You can also change the speed range while driving at reduced speed. Release the parking brake. Depress the accelerator for the desired ground speed. The tractor will start off and can be driven up to the maximum ground speed of the selected speed range.
  • Page 66 Operating Instructions Operation The tractor is stationary. Set the fine adjustment knob (1) to 0. Set the program switch (2) to speed range 3 or 4. Adjust the PTO RPM with the hand throttle (3). NOTE The engine speed must be at least 1500 RPM as the control only begins to function at this RPM.
  • Page 67 C 9.92 Adjusting the fine adjustment knob NOTE You can adjust the fine adjustment knob (1) any time while driving for a fine and stepless control of the ground speed. In position 0 the tractor is stationary. When the knob is turned clockwise, the tractor will start off and in end position 11 of the scale the maximum speed of the range will be reached.
  • Page 68 Operating Instructions Operation Driving with SDS (Special Drive System)* For the selection of the programs 1, 3 and 4 at the program switch (2) refer to the section on driving on pages 63 and Driving program 2 (SDS) Set the speed range knob (5) to range L. ATTENTION The tractor must be stationary for switching.
  • Page 69 C 9.92 Operating the inching pedal 7 Inching pedal 8 Accelerator This function is effective in all driving programs. NOTE If you must reduce speed temporarily, you can do it with the inching pedal. ATTENTION If the inching pedal is floored, for example, for an EMERGENCY STOP, the tractor will brake strongly.
  • Page 70 Operating Instructions Operation Driving with hydrostatic DUAL drive Set the speed range selector (1) to „S“. The DUAL Drive will only work in this range. Table of ground speed ranges with DUAL Drive Position Marking Lower position Centre position Upper position * Depending on model Function Hydrostatic ground...
  • Page 71 C 9.92 Set the program switch (2) to range 2. ATTENTION Drive the tractor warm for approx. 10-12 min. at range 2. Set the program switch to range 1. NOTE The functions of the travel drive are identical except it does not lock the differential: When the ground speed* exceeds 25 km/h, the transmission automatically switches from the hydrostatic drive to the mechanical gear.
  • Page 72 Operating Instructions Operation Switching the differential lock on NOTE With the differential lock you can improve trac- tion on soft, slippery ground. The lock is en- gaged when the engine speed is over 1000 RPM. You can engage the differential lock only briefly by pressing the button momentarily.

  • Page 73: Two-Stage Steering

    C 9.92 Steering The tractor has an hydraulically-actuated articulated steer- ing. The wheels also stay in track in curves so that attach- ments are guided without any lateral offset. Steering Turn the steering wheel (1) in the desired direction. The possible turning radii depend on the tires and track width of your tractor.
  • Page 74 Operating Instructions Operation Brakes The service brake is a wet disc brake in the front axle. It is hydraulically actuated and acts on all four wheels. The parking brake is operated by an electric cylinder controlled with the parking brake switch. Operating the service brake Depress the brake pedal (1).
  • Page 75 C 9.92 Releasing the parking brake Turn off the parking brake switch (2). The parking brake will be released, the indicator light in the switch and parking brake indicator (3) will extinguish. ATTENTION When driving with the parking brake actuated, an acoustic warning signal will sound.

  • Page 76: Driving On Slopes

    Operating Instructions Operation Driving on slopes DANGER Driving on slopes is dangerous as the tractor can tip over if the centre of gravity exceeds the tip-over limit on an extreme slope. The following factors will reduce the hazard: small or no load low ground speed low gradient low tire inflation pressure...

  • Page 77: Special Operating Instructions

    C 9.92 Special operating instructions Stationary operation The tractor can be used for stationary operation, for exam- ple, to drive a water pump via the PTO shaft. ATTENTION Park the tractor on level ground in both direc- tions. Attach the stationary equipment to the PTO shaft (1) at the front or rear.

  • Page 78: Adjusting The Track Width

    Operating Instructions Special operating instructions Adjusting the track width You can widen the track width of the tractor by adding spacers. You have a choice of 3 different spacers. DANGER Observe the safety notes on safe parking and jacking up for the wheel change in the main- tenance instructions.
  • Page 79 C 9.92 Operating the emergency gear release (hydrostatic DUAL drive only) NOTE If the engine was stalled and can not be restarted, the emergency gear release must be operated before a new start. Fully depress the inching pedal. Operate the starter briefly. Pull the emergency gear release grip (1) to the rear.

  • Page 80: Operation In Winter

    Operating Instructions Special operating instructions Operation in winter Oil preheating* Before starting the engine at temperatures below - 20 °C, turn on the heating element* to preheat the oil. Connect the preheating system plug to a 230 VAC outlet. Observe the operating instructions of the manufacturer. Winter diesel fuel Whenever temperatures fall below 0°C, use winter diesel or super diesel fuel or additives recommended in the mainte-...

  • Page 81: Operating The Attachments

    C 9.92 Operating the attachments We have tested and approved a large number of possible attachments for use with this tractor. Only attachments with the CE mark may be used. We recommend contacting our customer service before the installation of special equip- ment.

  • Page 82: Additional Information For Attachments

    Operating Instructions Operating the attachments Additional information for attachments When installing attachments on the front and rear lift arms, do not exceed the permissible to- tal weight, the maximum allowable axle loads and tire carrying capacities of the tractor. The front axle of the tractor must always be loaded with at least 20 % of the tractor’s curb weight.
  • Page 83 + c + d Enter the calculated minimum ballasting required for the rear of the tractor in the table. (Value X for Holder tractor 0.25 4-wheel) 3) Calculation of the actual front axle load T (If the minimum front ballasting (G...
  • Page 84 Operating Instructions Operating the attachments 6) Tire load capacity Enter the double value (two tires) of the permissible tire load capacity (eg see tire manufacturer’s documentation) in the table. Calculated value Minimum ballast front/rear Total weight Front axle Rear axle The minimum ballast must be applied as implemented device or ballast-weight at the tractor! The calculated values must be less than or equal to (≤) the max.
  • Page 85 C 9.92 Installation of attachments The various attachments are attached to the front lift or rear lift*. There are 2 different coupling categories: Category I Pin diameter 22 mm Category (II) Pin diameter 28 mm The tractor is adjustable to both categories. For this adjust- ment the catch hook bars must be adjusted and the catch hooks equipped with reducer sleeves or not.
  • Page 86 Operating Instructions Operating the attachments Adjusting the catch hooks The catch hooks can be adjusted laterally and in length. Measure the distance between the pins on your attachment. Release the clamping screws (8) on both sides. Slide the catch hook (7) laterally until the required distance is reached.
  • Page 87 C 9.92 Adjusting the upper link slide and upper link The upper link slides are height-adjustable. The required height depends on your attachment. 1 Upper link bracket 2 Locking pin 3 Upper link pin 4 Upper link slide 5 Height adjustment lever Raise the height adjustment lever (5).
  • Page 88 Operating Instructions Operating the attachments Coupling the hydraulic hoses ATTENTION The hydraulic couplings on the truck must be depressurized before their connection. The couplings on the tractor and the hydraulic hoses must be clean. NOTE Each attachment has different functions and hydraulic hoses to the control unit.
  • Page 89 C 9.92 Installing the articulated shafts Only use shafts suitable and intended for the attachment. These shafts are supplied with the attachment. The length of the articulated shaft must be adjusted before the first installation. In case of doubt please contact our customer service.
  • Page 90 Operating Instructions Operating the attachments Operating the joystick 1 Pushbutton 1 for joystick level 1 2 Pushbutton 2 for joystick level 2 3 Pushbutton 3 for joystick level 3 4 Joystick (joystick level 0 without pushbutton opera- tion) 5 Master switch for working hydraulics NOTE The joystick controls those functions of the attachments which are connected directly or...
  • Page 91 C 9.92 Joystick operation (proportional for sensitive operation) Direction of joystick Forward/back Joystick level 0 Front lift Y0 (without button) Fwd.: Back: lifting Float position on membrane keyboard Joystick level 1 Dumping device / rear Lift * Y1 (with button 1 pressed) Fwd.: Back: lifting Float position Y1 on membrane keyboard 1...
  • Page 92 Operating Instructions Operating the attachments Operating the front lift The following movements are possible: Turn on the master switch (5) for working hydraulics. Push the joystick (4) forward. • The front lift (attachment) will be lowered. You can stop the movement by releasing the joystick. Pull the joystick (4) back.
  • Page 93 C 9.92 Operating the front lift with the membrane keyboard The following movements are possible: Turn on the master switch (3) for working hydraulics. Keep key (4) depressed for approx. 1 second. The red LED indicator (5 and 2) will come on for approx. 5 seconds.
  • Page 94 Operating Instructions Operating the attachments Switching the front lift to double-acting The front lift can be switched from single-acting to double- acting. To select double-acting, press key (5). The red LED indicator (6) will extinguish. To select single-acting, press key (5). The red LED indicator (6) will come on.
  • Page 95 C 9.92 Lateral control with the membrane keyboard Keep key (4) depressed. • The front lift will shift to the right. You can stop the movement by releasing the key. Keep key (3) depressed. • The front lift will pivot to the left. Press key (1) for approx.
  • Page 96 Operating Instructions Operating the attachments External operation of the front lift You can operate the front lift from outside the cabin. ATTENTION When you leave the cabin, set the direction switch to neutral and apply the parking brake to prevent the tractor from rolling. To raise the front lift, press the top pushbutton (1).
  • Page 97 C 9.92 Flow rate limiting for joystick Key for individual flow rate limiting for each individual joystick function Turn on the master switch for the working hydraulics. With the flow rate limiting you can save the lifting or lower- ing speed individually. Operated the joystick (4) until the desired speed at the cylinder is reached, then press key (1).
  • Page 98 Operating Instructions Operating the attachments Operating the rear lift The following movements are possible: Turn on the working hydraulics master switch. Set the changeover lever (1) at the rear down to the „rear lift“ position. To raise the rear lift, press key (2) and pull the joy- stick (3) back.
  • Page 99 C 9.92 External operation of the rear lift* The rear lift can be operated from outside the cabin. ATTENTION When you leave the cabin, set the direction switch to neutral and apply the parking brake to prevent the tractor from rolling. To raise the rear lift, press the top pushbutton (1).
  • Page 100 Operating Instructions Operating the attachments Operating the hydraulic couplings 1 Pushbutton 1 for joystick level 1 2 Pushbutton 2 for joystick level 2 3 Pushbutton 3 for joystick level 3 4 Joystick (joystick level 0 without pushbutton operation) 5 Master switch for working hydraulics NOTE The joystick controls those functions of the attachments which are connected directly or...
  • Page 101 C 9.92 Operating the green hydraulic couplings* Move the joystick (4) to the left or right. • The green hydraulic couplings front right will be supplied with pressure. You can stop the movement by releasing the joystick. The float position is turned on with the membrane keyboard. To turn on, press key (7).
  • Page 102 Operating Instructions Operating the attachments Turning on the front PTO DANGER The PTO switch (1) must be switched off. Start the engine. Select the required PTO SPM with the PTO push-pull rod (3). NOTE The push-pull rod (3) is located at the front right at the front bracket.
  • Page 103 C 9.92 Push the push-pull rod in. The PTO speed will be 1000 RPM at an engine speed of 2390 RPM. ATTENTION Never turn the PTO on with the engine off! Increase the engine speed to 1500-1800 RPM. Release the lock at the safety switch (1) and depress the switch.
  • Page 104 Operating Instructions Operating the attachments Turning on the rear PTO NOTE The rear PTO can be turned on with the con- trol lever (3) in the area of the articulated joint. The control positions are shown on the in- struction plate (2). The safety switch (1) must be switched off.
  • Page 105 C 9.92 Operating the hydraulic accumulator* (front lift) The hydraulic accumulator allows the ground pressure of the attachment to be decreased steplessly and the front axle load to be increased. This improves the climbing ability. Press key (5). The LED indicator (7) will come on. The electronic pressure sensor (2) with a digital display al- ways shows the current pressure of the front lift with the float position turned off.
  • Page 106 Operating Instructions Operating the attachments NOTE An hydraulic accumulator pressure under 30 bar (light equipment) will require too many control operations as the accumulator can not function yet. Applications with hydraulic accumulator NOTE If the attachment adjusts to ground uneven- ness with a delay, reduce the relief pressure or HYS.1.
  • Page 107 If a new or unknown attachment is to be in- stalled, the cable harness for attachment encoding 204-80-72 must be used. The cor- rect encoding must be determined after con- sultation with the manufacturer of the attach- ment and Holder. * Option 153 146 Operating Instructions Operating the attachments...
  • Page 108 Operating Instructions Operating the attachments ATTENTION Turn on the safety switch (6) only at low en- gine speed. Turn the rotary knob (5) to 0. Release the lock at the safety switch (6) and depress the switch. The indicator in the switch will light. ATTENTION After the engine speed was increased, the oil flow may only be increased slowly.
  • Page 109 C 9.92 NOTE The attachment variable pump will attempt to maintain the oil flow rate specified by the attachment plug and potentiometer, even if the engine RPM drops. Only when the maximum swash angle of the pump is reached will the oil flow be reduced when the RPM are reduced (refer to diagram).
  • Page 110 Operating Instructions Operating the attachments Operating the hydraulic system* (fixed setting 80 L) The hydraulic system is a facility for operating attachments with a fixed hydraulic power requirement. The hydraulic sys- tem is operated electrically from the driver’s station. Connect the hydraulic hoses of the attachment to the screw couplings (1) and (2) and the leakage oil cou- pling (3).
  • Page 111 C 9.92 ATTENTION The attachment must be to set to 80 litres/ min, otherwise damage to the attachment or hazards for people standing in the vicinity can result. ATTENTION When you no longer use the attachment, al- ways turn the pump off with the safety switch so that the hydraulic oil will not heat up un- necessarily.
  • Page 112 Operating Instructions Operating the attachments Operating the hydraulic dumping device The hydraulic dumping device allows the easy and fast raising of the dumping subframe. The dumping device tips the dump body* to the rear. Start the engine. Changeover lever for the device to be driven: Set the changeover lever (1) at the rear forward to the „dumping device“...
  • Page 113 C 9.92 Operating priority flow valve I* Priority flow valve I is used to drive the servo motor in an attachment with a variable hydraulic power demand, for example, salt spreader, hedge cutter, etc. The working speed can be set independently of the tractor engine speed. The priority flow valve is fed by the (standard) working pump and operated from the driver’s station.
  • Page 114 Operating Instructions Operating the attachments Select the desired engine speed with the hand throt- tle. Set the rotary knob (3) to the operating speed required for the attachment. Turning clockwise increases the speed, turning anticlockwise lowers it. ATTENTION If the flow rate selected is higher than intended for the attachment, the attachment can be damaged or people standing in the vicinity can be injured.
  • Page 115 C 9.92 Operating priority flow valve II* Priority flow valve II is used to drive the servo motor in an attachment with a variable hydraulic power demand, for example, salt spreaders, hedge cutters, etc. The working speed can be set independently of the tractor engine speed. The priority flow valve is fed by the tandem working pump and operated from the driver’s station.
  • Page 116 Operating Instructions Operating the attachments Select the desired engine speed with the hand throt- tle. Set the rotary knob (3) to the operating speed required for the attachment. Turning clockwise increases the speed, turning anticlockwise lowers it. ATTENTION If the flow rate selected is higher than intended for the attachment, the attachment can be damaged or people standing in the vicinity can be injured.
  • Page 117 C 9.92 Connecting line for priority flow valves 1 and 2 The oil flow of priority flow valves 1 and 2 can be combined with the connecting line. This will result in a flow rate of 0 to 50 litres/min. Set the changeover lever (1) in the area of the articu- lated joint to the up position.

  • Page 119: Other Operations

    C 9.92 Other operations Operating the driver’s cabin Operating the roof hatch Opening the roof hatch Press in the knob (2) on the side of the handle. Push the handle (1) up. The roof hatch will open to the rear. Removing the roof hatch NOTE The roof hatch can be used as an emergency...
  • Page 120 Operating Instructions Other operations Operating the windshield wiper/washer NOTE The tractor is provided with a front wiper. A washer system is also installed. The washer system draws its water from the washing water reservoir located at the front left in the cabin.

  • Page 121: Other Operations

    C 9.92 Lights Turning on and operating the lights NOTE The preheat/starter switch is set to position 1 Put the light switch (2) to position 1. The front position lights (3,6) and the tail lights (10,14) (parking light) will come on. The position light indicator (3) in the multifunctional display will come on.
  • Page 122 Operating Instructions Other operations 1 Low beam head- light, right 2 High beam head- light, right 3 Turn signal and position light, right 4 Top headlight 5 Top headlight 6 Turn signal and position light, left 7 High beam head- light, left 8 Low beam head- light, left...
  • Page 123 C 9.92 Turning on the top headlights NOTE If front attachments are installed and the bot- tom headlights are hidden, you may turn on the top headlights. Push the toggle switch for top headlights (2) to turn on the top headlights (5, 6). NOTE The functions high beam and headlight flash- ing are only available in the lower headlights.
  • Page 124 Operating Instructions Other operations Operating the 4-way hazard flashers Push the hazard flasher switch (1) to activate the 4- way flashers. Turning on the top strobe warning light* NOTE The top strobe warning light may only be turned on if the tractor is used for applica- tions on public roads.
  • Page 125 C 9.92 Turning on the working lights* NOTE The working light must not be used in public traffic. Push the working light switch (1) to turn on the work- ing light (2). Dome light Turning on the dome light NOTE There is an dome light mounted in the cabin roof on the left and right side.
  • Page 126 Operating Instructions Other operations Radio* and loudspeaker* Operating the radio NOTE There are a separate operating instructions for the radio. Please observe these instructions for the operation of the radio. The loudspeakers are integrated in the cab roof at the front. Power socket Connecting equipment to the power socket You can connect 12 VDC equipment with a max.
  • Page 127 C 9.92 Heater Heating and ventilating Turning on the heating NOTE The cabin heater is connected to the engine coolant circuit. To heat the cabin, turn rotary knob (1) to the right. You can also select any intermediate positions. Turning to the left will reduce the heat output, turning to the right will increase it.
  • Page 128 Operating Instructions Other operations Turning on the ventilation To heat or ventilate the cabin, push fan switch (1). NOTE The ventilation fan has 2 speeds. Speed 1 slow Speed 2 fast There are several air outlets (2, 3) provided in the cabin: 2 adjustable outlets (2) at the bottom front right in the footwell 13 ventilation ducts (3) in the instrument panel for the...

  • Page 129: Recirculating Air Operation

    C 9.92 Recirculating air operation Turning the control knob (1) to the left will select recirculated air operation. Depending on the position of the control knob, a 3-step mix- ing of fresh air and recirculated air can be selected. 153 146 Operating Instructions Fresh air Recirculated air...

  • Page 130: Air Conditioning

    Operating Instructions Other operations Air conditioning Operating the air conditioning* NOTE Separate operating instructions are supplied for the air conditioning. Please observe these instructions for the operation of the air conditioning. Air conditioning* 1 Switch for 2-speed blower 2 Fan reversal 3 On/off switch 4 Temperature regulator 5 Ventilation ducts...
  • Page 131 C 9.92 Fuses CAUTION Turn off the battery isolating switch before doing any work on the electrical equipment, for example, replacing fuses. Fuses for the tractor NOTE The fuses for the tractor are installed below the console on the right. Open the cover to gain access.
  • Page 132 Operating Instructions Other operations F12 Air conditioning F13 2-pin socket/electric seat adjuster 15 F14 Heatable external mirrors F15 Brake light F16 Flashing headlight/neutral position of wiper washer F17 Cigarette lighter/working lights cabin rear F18 Deutz shutoff solenoid F19 Fan - fresh air/heating/ventilation F20 Spare F21 Radio 15 F22 Turn signal light...

  • Page 133: Parking The Tractor

    C 9.92 Parking the tractor Leaving the tractor unattended Stopping the tractor Lower the attachment completely. Apply the parking brake. Push in the hand throttle (2) fully (idle position). Put the direction switch to neutral. Set the driving program switch (1) to 0. ATTENTION If the engine is overheated (engine tempera- ture gauge (3) in the red field), let the engine...

  • Page 134: Parking The Tractor

    Operating Instructions Parking the tractor Parking ATTENTION When parking the tractor on slopes, secured it against rolling with chocks. If the tractor is equipped with a hydrostatic drive, also put chocks behind the wheels. Turn the ignition key (1) back to 0 to stop the engine. Remove the ignition key and take it along.

  • Page 135: Trailers, Towing

    C 9.92 Trailers, towing Your tractor can tow the following trailers: Table of trailers Type of trailer Single axle trailers Single and multiple axle trailers Single axle trailers Multiple axle trailers Trailers The following trailer combinations are allowed: 1 Tractor with single-axle trailer with brakes or without brakes. 2 Tractor plus single-axle trailer with brake or without brake plus 2-axle trailer with override brake.
  • Page 136 Operating Instructions Trailers, towing Operating the trailer coupling, attaching trailers Adjust the height of the trailer coupling (2) at the adjustment rail (1) so that the trailer tiller can be attached horizontally. To adjust the height, pull the lever (6) up. Tongue weight ATTENTION The tongue weight must be at least 25 kg...
  • Page 137 C 9.92 Driving with a trailer Turn the speed range knob (1) to position S or L. The tractive force is greatest in position L. Drive the tractor as described in the section entitled „Driving“. DANGER If a trailer not requiring a permit is attached, the ground speed is limited to 25 km/h.

  • Page 139: Transport, Hoisting, Towing

    C 9.92 Transport, hoisting, towing Transport instructions Drive the tractor onto the means of transport. Park the tractor as described in the section entitled „Leaving the tractor unattended“. Secure the tractor against rolling with chocks behind the wheels and, if needed, with wood blocks at the sides to prevent it from sliding.

  • Page 140: Towing Instructions

    Operating Instructions Transport, hoisting, towing Towing instructions If your tractor can not drive on its own power because of damage, it can be towed. Use the trailer coupling or the front upper link bracket on the cabin for towing. DANGER The towing tractor must have sufficient trac- tive and braking force for the towed load with- out brakes.

  • Page 141: Transport, Hoisting, Towing

    C 9.92 ATTENTION If the parking brake can not be released due to a loss of electrical power or an electrical failure, the electric cylinder must be relieved before the tractor can be towed. DANGER Secure the tractor against rolling with chocks. Pull off the protective hose (3) toward the front.

  • Page 143: Indicators, Adjustments

    C 9.92 153 146 Operating Instructions Indicators, adjustments Adjusting the speedometer The adjustment of the speedometer in the multifunctional display is required when changing from larger to smaller tires and vice versa. Please refer to the maintenance instructions for the adjust- ment of the speedometr.

  • Page 145: Malfunctions, Causes, Remedy

    C 9.92 Malfunctions, causes, remedy The following tables list malfunctions and their possible causes. If you can not carry out the remedial measure your- self, please contact a service centre or our customer serv- ice. The optional test and control box BB3 or the Bodem PC software is available for further troubleshooting/diagnosis/ traction electronics calibration.
  • Page 146 Operating Instructions Malfunctions, causes, remedy Malfunction Tractive force too low No forward and reverse travel Cause Fault in the feed pressure or high pressure system Direction switch in neutral position Machine was started with direction of travel preselected Electronics without electrical power Traction electronics defective Electrical connection to the variable pump is interrupted...
  • Page 147 C 9.92 Malfunction No forward and reverse travel No maximum speed 153 146 Operating Instructions Cause Electrical connection of diesel engine speed sensor interrupted, possibly oxidized Speed range knob in neutral position Direction switch defective or bad contact Driving program switch at 0 Fault in the feed pressure or high pressure system Diesel engine does not attain...
  • Page 148 Operating Instructions Malfunctions, causes, remedy Malfunction Does not stop when inch pedal is fully depressed Inch pedal is not functioning (fault warning light flashing) Tractor does not stop in driving program 1 or 2 without operation of accelerator Differential lock does not operate Parking brake can not be released Cause Incorrect position of inch pedal,...

  • Page 149: Hydraulic And Steering System Malfunctions

    C 9.92 Hydraulic and steering system malfunctions NOTE These notes only apply for valve arrange- ments conforming to our circuit diagrams or approved by Bucher Hydraulics. Malfunction Power lift or hydraulic cylinder is not lifting. No build-up of pressure discernible (steering working normally).
  • Page 150 Operating Instructions Malfunctions, causes, remedy Malfunction Hydraulic oil overheats quickly, system working against excess pressure. (engine under load) Oil is foaming Hydraulic system is working too slowly, whistling noise Steering is not working Lost steering motion when steering direction is changed fast Cause Cylinder at limit stop Attachment is not connected, but...
  • Page 151 C 9.92 Working hydraulics malfunctions The optional OPUS test unit or a PC software is available for further troubleshooting/diagnosis/working hydraulics elec- tronics calibration. NOTE These notes only apply for valve arrange- ments conforming to our circuit diagrams or approved by Bucher Hydraulics. Malfunction All hydraulic functions not active Individual functions not active...
  • Page 152 Operating Instructions Malfunctions, causes, remedy Malfunction Joystick inoperative Membrane keyboard inoperative Simultaneous failure of many joystick and membrane keyboard functions Functions operate too slowly or too fast 4th control level on joystick "malfunctioning" Joystick or membrane keyboard not functioning Cause Joystick locked Buttons defective Mechanically or electrically...
  • Page 153 C 9.92 Malfunction Many malfunctions Keys respond too slowly Keys "stay put” instead of "returning" Hydraulic accumulator inoperative Hydraulic accumulator pulsating strongly Way valve leaking 153 146 Operating Instructions Malfunctions, causes, remedy Cause Some parameters out of adjustment Upload "standard values" with Opus or Set to "slow"...
  • Page 154 Operating Instructions Malfunctions, causes, remedy Malfunction No build-up of pressure Strong flow rate fluctuation or too little flow of priority flow valve I Troubleshooting also with Opus (Order No. 204-80-70) or PC software in the menu • Keyboard check: keys of the membrane keyboard. •...

  • Page 155: General Remarks On Maintenance

    Detach the double guarantee card, have it filled in by the dealer and send it with the customer’s signature directly to: Max Holder GmbH P. O. Box 15 55 72545 Metzingen/Wuertt. Warranty and product liability can only be claimed if the maintenance services and inspections have been carried out punctually and regularly.

  • Page 156: Handling Fuel, Fluids And Lubricants

    Operating Instructions General remarks on maintenance Handling fuel, fluids and lubricants • Fuels, fluids and lubricants must always be handled properly and as specified by the manufacturer. • Fuels, fluids and lubricants may only be stored in approved containers at specified places of storage. They can be inflammable, therefore do not allow them to come in contact with hot objects or with naked flames.
  • Page 157 • The mounting of tires requires sufficient knowledge and specified mounting tools. • Only use genuine HOLDER replacement parts! Use the parts listed in the list of replacement parts in the section entitled „Maintenance data“. • Always check the tractor and the attachment for road-...
  • Page 158 Operating Instructions General remarks on maintenance Doing work on the electrical equipment Before doing work on the electrical equipment, cut off the power with the battery isolating switch (1). The switch must be in the vertical position and the toggle removed. CAUTION Disconnect the battery ground lead (2).

  • Page 159: Jack Lift Points

    C 9.92 Jack lift points Jacking up DANGER When operating the lift jack, make sure that the tractor is parked securely and prevented from rolling (chock)! The tractor may only be jacked up at the shown locations (1 and 2). DANGER The weight to be lifted should not exceed the maximum load capacity of the jack.
  • Page 160 Operating Instructions General remarks on maintenance Securing the dumping subframe (dump body)* The dumping subframe (dump body*) must be secured against accidental lowering during all services for which it must be raised. Place the U-channel on the cylinder and secure it with a locking pin (1).

  • Page 161: Tilting The Cabin

    C 9.92 Tilting the cabin The cabin can be tilted for repair and maintenance serv- ices. ATTENTION Raise the cabin carefully. Remove the nuts (1) and holding plate at the back of the cabin. Attach an M14 eyebolt* (2) to the cabin frame at the top.

  • Page 163: Maintenance Schedule

    C 9.92 Maintenance schedule Maintenance during the initial period of operation Interval Maintenance after the first 50 service hours 153 146 Operating Instructions Service and inspection Check the engine for leaks Check the air tubes and air hoses for leaks Check the heating hoses for damage and tightness Check the coolant level, top up if necessary Check the V-belt for tension and condition, tighten or...

  • Page 164: Maintenance Schedule

    Operating Instructions Maintenance schedule Interval Service and inspection Clean the working hydraulics suction filter, replace if necessary Maintenance after the Clean the suction filter for the traction hydraulics/attachment first 500 service hours variable pump, replace if necessary Replace the working hydraulics pressure filter Replace the traction hydraulics pressure filter Change the hydraulic oil Checking the engine valve clearances...
  • Page 165 C 9.92 Periodic maintenance Interval Maintenance every 250 service hours 153 146 Operating Instructions Service and inspection Check the engine for leaks Check the engine oil level Check the air tubes and air hoses for leaks Check the heating hoses for damage and tightness Check the radiator, clean if necessary Check the coolant concentration, add antifreeze if necessary Check the coolant level, top up if necessary...

  • Page 166: Periodic Maintenance

    Operating Instructions Maintenance schedule Periodic maintenance Interval Maintenance every 250 service hours Maintenance every 500 service hours Maintenance every 1000 service hours Service and inspection Check the condensate water drain Visual inspection of air conditioner for leaks Check the air conditioner hoses and wiring for damage Clean the fresh air filter and filter mat in the fan box, replace if necessary Check the electrical system for proper operation Check the lights...
  • Page 167 C 9.92 Periodic maintenance Interval Maintenance every 1500 service hours Maintenance every 3000 service hours Annual maintenance 153 146 Operating Instructions Service and inspection Hydraulic oil change of HE oils (at least every 2 years) Hydraulic oil change of mineral oils (at least every 2 years) Clean the suction filter of the traction and working hydraulics, replace if necessary (at least every 2 years) Clean the suction filter for the traction hydraulics/attachment variable pump,...
  • Page 168 Operating Instructions Maintenance schedule Periodic maintenance Interval Maintenance every 2 years Maintenance every 5 years Service and inspection Change the coolant Replace the V-belt Checking the glow plugs Hydraulic oil change of HE oils (or at 1500 hours) Hydraulic oil change of mineral oils (or at 1500 hours) Clean the suction filter of the working hydraulics, replace if necessary (or at least every 1500 hours) Clean the suction filter for the traction hydraulics/attachment variable...

  • Page 169: Maintenance During The Initial Period Of Operation

    C 9.92 Maintenance during the initial period of operation The following services and inspections are due during the initial period of operation: Maintenance after the first 50 service hours Maintenance after the first 500 service hours Maintenance after the first 50 service hours Checking the engine for leaks Raise the dumping subframe (dump body*) and...
  • Page 170 Operating Instructions Maintenance after the first 50 service hours Checking the coolant level, topping up if necessary Park the tractor on a level surface. Raise the dumping subframe and secure it against accidental lowering. Turn off the engine and allow it to cool. The coolant level should be between the min.
  • Page 171 C 9.92 Checking the heating hoses for damage and tightness Check the heating hoses for leaks and damage. Checking engine V-belt tension and condi- tion Please also refer to the operating instructions of the engine manufacturer. CAUTION Adjust V-belt tension only when the engine is shut off.

  • Page 172: Checking The Hydraulic Oil Level

    Operating Instructions Maintenance after the first 50 service hours Checking the hydraulic lines and hoses for leaks and damage Check all hydraulic lines and hoses for leaks and damage. Checking the hydraulic oil level Check the hydraulic oil level (see page 48). C 9.92 Bild_C992H_081...
  • Page 173 C 9.92 Replacing the working hydraulics pressure filter Depressurize the hydraulic system by operating the joystick. Remove the air filter housing (1) with a 24mm wrench. ATTENTION Observe the instructions for handling fuel, flu- ids and lubricants! Clean the mating surface of the filter mount. Withdraw the pressure filter from the housing.
  • Page 174 Operating Instructions Maintenance after the first 50 service hours Replacing the traction hydraulics pressure filter Remove the air filter housing (1) with a 24mm wrench. ATTENTION Observe the instructions for handling fuel, flu- ids and lubricants! Clean the mating surface of the filter mount. Withdraw the pressure filter from the housing.

  • Page 175: Changing The Front And Rear Gearbox Oil

    C 9.92 Changing the front and rear gearbox oil Changing the front gearbox oil (including axle) NOTE Change the gear oil only when at operating temperature. Park the tractor on a level surface. Remove the filler plug (1) at the front gearbox and clean it with diesel oil.
  • Page 176 Operating Instructions Maintenance after the first 50 service hours Filling oil Remove the oil level plug (4). Fill recommended gear oil through the filler plug hole (1) until oil flows out of the level plug hole (4). Filling quantity ... approx. 10.9 L Refit and tighten the oil level plug with a new sealing ring.
  • Page 177 C 9.92 Changing the gear oil of the rear gearbox (including offset axles) NOTE Change the gear oil only when at operating temperature. Park the tractor on a level surface. Unscrew the filler plug (1) at the rear gearbox and wash it with diesel oil.
  • Page 178 Operating Instructions Maintenance after the first 50 service hours Refit the drain plug with a new sealing ring. Make sure that the plug is tight. Fill recommended gear oil through the filler plug hole. Filling quantity ... approx. 17.75 L Check the oil level at the sight glass (3).
  • Page 179 C 9.92 Checking the parking brake for proper op- eration DANGER Do not operate the tractor with a defective braking system! Operate the parking brake (2). Select driving speed range 1 or 2 and start off slowly. A noticeable resistance should be discernible when starting off and an acoustic warning signal should sound.
  • Page 180 Operating Instructions Maintenance after the first 50 service hours Tightening the wheel nuts Tighten all wheel nuts at the front and rear wheels (1 and 2). Torque ... 340 Nm Have any damaged parts replaced by your service centre. Tightening nuts and bolts according to the torque table Tighten the nuts and bolts at the variable pumps, axles and engine.

  • Page 181: Maintenance After The First 500 Service Hours

    C 9.92 Maintenance after the first 500 service hours Replacing the working hydraulics pressure filter Refer to page 171 of maintenance after the first 50 service hours. Replacing the traction hydraulics pressure filter Refer to page 172 of maintenance after the first 50 service hours.

  • Page 182: Maintenance After The First 500 Service Hours

    Operating Instructions Maintenance after the first 500 service hours Replacing the hydraulic oil of the traction and working hydraulic system ATTENTION When using mineral hydraulic oils, the oil must be changed for summer and winter operation. Refer to the coolant, fuel and lubricant speci- fications on page 219.
  • Page 183 C 9.92 Cleaning the suction filters of the traction and working hydraulics, replacing if neces- sary Remove the pin (3) of the hydraulic cylinder (4). Remove the banjo bolts (2). Remove the filter cover fastening screws (1). Pull out the filter housings with the star filter. ATTENTION Observe the instructions for handling fuel, flu- ids and lubricants!
  • Page 184 Operating Instructions Maintenance after the first 500 service hours Refit the drain plug with a new sealing ring. Make sure that the plug is tight. Fill recommended hydraulic oil through the filler neck (2). Filling quantity ... approx. 45 L Check the oil level at the sight glass (3).

  • Page 185: Maintenance As Required

    C 9.92 Maintenance as required Adjusting the speedometer The adjustment of the speedometer in the multifunctional display is required when changing from larger to smaller tires and vice versa. Carefully pull the multifunctional display (1) out at the left and right side and rotate it. Remove the cover from the DIP switch (2) on the back.

  • Page 186: Maintenance As Required

    Operating Instructions Maintenance as required Tire size 280/80 R18 532-31-08/-09 36x13.50-15 524-31-8 10.5-18 MPT 524-31-1/-6 425/55 R17 532-31-01/-02 400/60-15.5 524-31-5 33x12.50-15 524-31-4 33x12.50 R15 524-31-7 33x15.5-15 524-31-3 33/18LL-16.1 524-31-9 31x15.5-15 524-31-2 Switches 7 and 8 are inoperative. Refit the multifunctional display. Switch settings Combination Type...
  • Page 187 C 9.92 Checking the air cleaner system, cleaning if necessary The filter cartridge must be serviced when the flow resist- ance of the filter is at maximum due to the restriction of the element. This is indicated by the sounding of the horn. Stop the engine.
  • Page 188 Operating Instructions Maintenance as required Replacing the hydraulic return filter for the attachment variable pump* The hydraulic return filter with service indicator is located at the rear right side under the cabin. ATTENTION The hydraulic return filter must be replaced when the pressure at the service indicator (1) reaches 3 bar with an attachment (eg cyl- inder mower) fitted and the engine at idle...
  • Page 189 C 9.92 Replacing the hydraulic return filter for hydraulic system* The hydraulic return filter with the service indicator is lo- cated at the rear right below the cabin. ATTENTION When the pressure at the service indicator (1) rises to 3 bar with an attachment (eg cyl- inder mower) fitted and the engine at idle speed, the hydraulic return filter must be re- placed.
  • Page 190 Operating Instructions Maintenance as required ATTENTION Carry out the services and inspections only with the engine turned off. Checking the radiator, cleaning if necessary Inspect the cooling fins and oil cooler for the accumu- lation of dirt. Cleaning with compressed air Raise the platform* and secure it against accidental lowering.

  • Page 191: Cleaning The Condenser

    C 9.92 Cleaning the condenser Turn on the ignition (engine off). Operate the fan reversal switch (1). The fans will rotate in the reverse direction and run as long as the switch is pushed. NOTE With this function it is easy to remove any collec- ted grass from the air conditioner.
  • Page 192 Operating Instructions Maintenance as required Cleaning the fresh air filter and filter mat, replacing if necessary Remove the fastening screws (1). Remove the filter cover (2) and take out the filter element. Clean the filter element or replace it. NOTE An activated carbon filter* is available for use with spray chemicals, etc.

  • Page 193: Greasing The Tractor (Except Universal Joints)

    C 9.92 Greasing the tractor (except universal joints) Grease all moving parts lightly. Lubricate the grease nipples (1 and 2) according to the lubrication chart. Only use recommended grease. ATTENTION Do not press too much grease into grease nipple (2) as this could damage the sealing.
  • Page 194 Operating Instructions Maintenance as required Checking the frost protection of the windshield washer water Remove the filler cap (1) from the windshield washer fluid reservoir (2). Add a mixture of antifreeze and clear water. NOTE The percentage of antifreeze depends on the frost protection used and the temperature to be expec- ted.

  • Page 195: Maintenance Every 250 Service Hours

    C 9.92 Maintenance every 250 service hours Checking the engine for leaks Refer to page 167 of maintenance after the first 50 service hours. Checking the engine oil level Refer to page 46. Checking the air tubes and air hoses for leaks Refer to page 167 of maintenance after the first 50 service hours.
  • Page 196 Operating Instructions Maintenance every 250 service hours Checking the coolant, adding if necessary Remove the cap (1) of the coolant expansion reservoir. Take a sample of the coolant and check its concen- tration according to the engine operating instructions. Add coolant if necessary. Checking the coolant level, topping up if necessary Refer to page 168 of maintenance after the first 50...
  • Page 197 C 9.92 Checking the V-belt for tension and condi- tion, tightening or replacing if necessary Please also refer to the operating instructions of the engine manufacturer. CAUTION Adjust V-belt tension only when the engine is shut off. Inspect V-belts for cracks and tears over their entire length.
  • Page 198 Operating Instructions Maintenance every 250 service hours Checking the fuel lines for condition and tightness Check the fuel lines in the engine compartment for leaks. Checking the cable connections Check the cables and plugs for security and damage. Checking the hydraulic lines and hoses for damage and tightness Refer to page 170 of maintenance after the first 50 service hours.
  • Page 199 C 9.92 Checking the heating system for proper operation Refer to page 125. Checking the air conditioner for proper operation Refer to the operating instructions for the air conditioner. Checking the sight glass of the air condi- tioner for the formation of bubbles Refer to the operating instructions for the air conditio- ner.
  • Page 200 Operating Instructions Maintenance every 250 service hours Checking the condenser for the free flow of air, cleaning if necessary Refer to page 189 of maintenance as required. Checking the seat of the compressor Check the compressor (1) for security and damage. Checking the V-belt of the compressor for proper tension and condition Check the V-belt (2) for tension and condition.

  • Page 201: Lubricate The Machine (Except Universal Joints)

    C 9.92 Cleaning the fresh air filter and filter mat in the fan box, replacing if necessary Clean the fresh air filter (1) and filter mat (3) in the fan box, replacing them if necessary. Checking the electrical system for proper operation, check the lighting To check the electrical installation, turn on the lighting (refer to page 119).
  • Page 202 Operating Instructions Maintenance every 250 service hours Checking the accelerator for ease of move- ment, clean and grease if necessary Check the accelerator (1) for ease of movement, clean and grease the mechanical parts if necessary Checking the windshield washer water level, topping up if necessary Check the level in the reservoir (2) and add water, if necessary.

  • Page 203: Changing The Engine Oil (At Least Once A Year)

    C 9.92 Maintenance every 500 service hours Changing the engine oil (at least once a year) Run the engine to operating temperature. Park the tractor on a level surface and switch off the engine. Place a suitable catch pan under the engine. CAUTION Danger of scalding when draining hot engine oil.

  • Page 204: Changing The Engine Oil Filter

    Operating Instructions Maintenance every 500 service hours Changing the engine oil filter Refer the operating instructions of the engine manufacturer. Remove the left rear wheel and fender. Drain the engine oil. Unscrew the air filter cartridge (1) with a filter wrench. ATTENTION Observe the instructions for handling fuel, flu- ids and lubricants.

  • Page 205: Maintenance Every 1000 Service Hours

    C 9.92 Maintenance every 1000 service hours Checking the engine valve clearances Check the valve clearances of the engine with reference to the operating instructions of the engine manufacturer. Special knowledge and special tools are required for this service. Entrust your authorized dealer with this service. Checking the glow plugs Refer the operating instructions of the engine manu- facturer.
  • Page 206 Operating Instructions Maintenance every 1000 service hours Lubricating the universal joints (at least once a year) Turn the steering wheel right or left until the steering stop is met. CAUTION Carry out services in the articulated joint area only with the engine shut off. Remove the rubber protector.

  • Page 207: Maintenance Every 1500 Service Hours

    C 9.92 Maintenance every 1500 service hours Changing the hydraulic oil (at least every 2 years) Refer to page 180 of maintenance after the first 500 service hours. Cleaning the suction filter of the traction and working hydraulics, replacing if necessary (at least every 2 years) Refer to page 181 of maintenance after the first 500 service hours.

  • Page 209: Maintenance Every 3000 Service Hours

    C 9.92 Maintenance every 3000 service hours Changing the toothed belt Change interval every 3000 service hours or every 5 years maximum. Refer to the maintenance instructions of the engine manu- facturer. ATTENTION This work may only be carried out by your service centre.

  • Page 211: Changing The Brake Fluid

    C 9.92 Annual maintenance Changing the engine oil and oil filter car- tridge (every 500 hours minimum) Refer to page 201 of maintenance every 500 service hours. Changing the air filter element Refer to page 185 of maintenance as required. Changing the brake fluid ATTENTION Special knowledge and special tools are re-...
  • Page 212 Operating Instructions Annual maintenance Checking the battery, coating the terminals with grease CAUTION Observe the following instructions for safety reasons. The battery contains dissolved sulphuric acid, which is poisonous and caustic. When handling battery acid, wear personal pro- tective equipment (protective apron, protective gloves) and eye protectors.

  • Page 213: Lubricating The Universal Joints

    C 9.92 Before doing work on the electrical equipment, cut off the power with the battery isolating switch (3). The switch must be in the vertical position and the toggle removed. Disconnect the battery ground lead (2). Disconnect the battery positive lead (1). CAUTION Do not place any metal parts on the battery poles.

  • Page 215: Changing The Coolant

    C 9.92 Maintenance every 2 years Changing the coolant Refer to the operating instructions of the engine manufacturer. Fill coolant with reference to page 168. Replacing the V-belt Replace the V-belt according to the operating instruc- tions of the engine manufacturer. Checking the glow plugs Refer to the operating instructions of the engine.

  • Page 216: Replacing The Air Conditioner V-Belt

    Operating Instructions Maintenance every 2 years Replacing the air conditioner V-belt Remove the rear frame, radiator and annular fan. Loosen the screws (3). Loosen the locknut (2) and tensioning screw (1). Remove the V-belt (4) and install a new V-belt. Screw in the tensioning screw (1) until the correct belt tension is reached.

  • Page 217: Maintenance Every 5 Years

    C 9.92 Maintenance every 5 years Changing the toothed belt (or at 3000 hours) Refer to page 207 of maintenance every 3000 service hours. 153 146 Operating Instructions...

  • Page 219: Taking The Tractor Out Of Operation

    C 9.92 Taking the tractor out of operation If the tractor is not going to be in service for over 2 months, for example for operational reasons, it must be placed in a well-ventilated, clean and dry room and the following meas- ures must be carried out.

  • Page 220: Removing The Engine Preservation

    Gearboxes and axles for leaks. Traction hydraulics, gearshift, steering. Brakes (service brake, parking brake) Working hydraulics, functions and work movements. If the tractor is to be laid up for a longer period, please contact your HOLDER Service for further measures. C 9.92 153 146...

  • Page 221: Coolant, Fuel And Lubricant Specifications

    C 9.92 Coolant, fuel and lubricant specifications Engine (Refer to Deutz operating instructions) Hydraulic oil tank (traction and working hydraulics) Fuel tank (Refer to Deutz operating instructions) Brake system Air conditioner Hydrostatic transmission (front) Transmission (rear) Grease nipples 153 146 Operating Instructions Fluids and lubricants Specification...

  • Page 223: Maintenance Data

    C 9.92 Maintenance data Filling quantities Engine oil Incl. filter 0.5 litre Cooling system with heater Hydraulic oil tank for working and traction hydraulics, hydraulic oil* Initial filling (depending on equipment) Front hydrostatic transmission with axles, gear oil Initial filling Rear transmission with axles, gear oil Reduction gearbox Brake fluid for hydr.
  • Page 224 Operating Instructions Maintenance data Tightening torques Hexagon head and set screws Screw grade 8.8 Screw grade 10.9 Transmission, axles, wheels M10 hex head screws (orbitrol to steering column) Clamping screws for hydraulic control valves Axle spindle to transmission case Axle spindle cover M10 (planetary gear) Spherical bearing M12 Lock bar M16 Coupling jaw attachment bar M14...

  • Page 225: List Of Replacement Parts

    C 9.92 List of replacement parts Designation Sealing ring for oil drain plug Engine oil filter Fuel filter Cylinder head cover gasket Air filter element V-belt for KHD fan Toothed belt repair kit Hydraulic suction filter (working and traction hydraulics) O-ring 64X3 Hydraulic pressure filter (working and traction hydraulics) O-ring 63.17X2.62 for hydraulic pressure filter...
  • Page 226 Operating Instructions Maintenance data Bulbs 12 V Low beam headlight H7 High beam headlight H7 Front turn signal light Rear turn signal light Tail light Licence plate light Brake light Back-up light Power 55 W Front top working light H7 55 W Rear working light H3 21 W...

  • Page 227: Technical Data Of The Engine

    C 9.92 Technical data of the engine Manufacturer Model designation Design Type Cooling Method of injection No. of cylinders Cylinder bore Stroke Cubic capacity Compression ratio Max . charge pressure Valve clearances when cold Specific fuel consumption Air filter Lubricating system Lubricating oil consumption Oil filter Oil pressure at n=2600 RPM...
  • Page 228 Operating Instructions Maintenance data Fuel system S 990 Injection pump Motorpal single plug-in pump Governor Governor integrated in the front cover Injection nozzle/opening Multi-hole nozzle/180 bar + 10 bar pressure Start of injection 2°+/-0.5° after TDC Hydrostatic drive Traction pump Axial piston pump, type 11 VG50 EP Rated pressure 300 bar Maximum pressure 350 bar...

  • Page 229: Alphabetical Index

    C 9.92 Alphabetical index Accessories ...43 Activating the left / right turn signal ... 121 Additional information for attachments ...80 Adjusting control sensitivity (hysteresis) ... 103 Adjusting the backrest tilt ...51 Adjusting the catch hooks ...84 Adjusting the driver’s seat with pneumatic suspension ..51 Adjusting the driver’s weight ...52 Adjusting the fine adjustment knob ...
  • Page 230 Operating Instructions Alphabetical index Changing the hydraulic oil (at least every 2 years) ... 205 Changing the hydraulic oil (or at 1500 hours) ... 213 Changing the toothed belt ... 207 Changing the toothed belt (or at 3000 hours) ... 215 Check the service brake ...
  • Page 231 C 9.92 Checking the parking brake for proper operation . 177, 196 Checking the preheating system ... 199 Checking the radiator, cleaning if necessary ... 188, 193 Checking the seat of the compressor ... 198 Checking the service brake ... 196 Checking the sight glass of the air conditioner for the formation of bubbles ...
  • Page 232 Operating Instructions Alphabetical index Daily checks and activities prior to taking into service ..45 Date of issue and version of instructions ... 2 Description ...27 Determination of the total weight, axle loads and tire load capacity including minimum ballasting ...80 Dimensional drawing ...15 Disposal instructions ...
  • Page 233 C 9.92 Gear oil, engine oil, diesel fuel ...12 General notes on safety ...11 General notes on service ... 1 General remarks on maintenance ... 153 Greasing the tractor (except universal joints) ... 191 Hand throttle ...32 Handling fuel, fluids and lubricants ... 154 Heat ...14 Heater ...
  • Page 234 Operating Instructions Alphabetical index Maintenance after the first 50 service hours ... 167 Maintenance after the first 500 service hours ... 179 Maintenance as required ... 183 Maintenance data ... 221 Maintenance during the initial period of operation ... 161, 167 Maintenance every 1000 service hours ...
  • Page 235 C 9.92 Operating the joystick ...88 Operating the radio ... 124 Operating the rear lift ... 96 Operating the roof hatch ... 117 Operating the service brake ...72 Operating the trailer coupling, attaching trailers ... 134 Operating the windshield wiper/washer ... 118 Operating the yellow and white hydraulic couplings ...
  • Page 236 Operating Instructions Alphabetical index Replacing the traction hydraulics pressure filter ... 172, 179, 205, 213 Replacing the V-belt ... 213 Replacing the working hydraulics pressure filter . 171, 179 Replacing the working hydraulics pressure filter (at least every 2 years) ... 205, 213 Residual hazards and risks ...
  • Page 237 C 9.92 Taking into service ...45 Taking the tractor out of operation ... 217 Technical data ...15 Technical data/filling quantities ...22 Technical data of the engine ... 225 Theoretical ground speeds ...21 Tighten the wheel nuts ... 200 Tightening nuts and bolts according to the torque table ...

  • Page 238: Alphabetical Index

    Operating Instructions C 9.92 Alphabetical index Page Weights ...18 Winter diesel fuel ...78 Working clothes ...11 Working hydraulics malfunctions ... 149 153 146...

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