Hitachi J300U Series Instruction Manual
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Hitachi J300U Series Instruction Manual

Hitachi J300U Series Instruction Manual

Three phase input 200/400v class
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HITACHI INVERTER
J300 SERIES

INSTRUCTION MANUAL

Three phase input 200/400V class
J300 U
: USA version
After reading this manual, keep it at hand for future reference.
NB506XC
Hitachi, Ltd.
Tokyo Japan

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  • Page 1: Instruction Manual

    HITACHI INVERTER J300 SERIES INSTRUCTION MANUAL Three phase input 200/400V class J300 U : USA version After reading this manual, keep it at hand for future reference. NB506XC Hitachi, Ltd. Tokyo Japan...
  • Page 2 For the Best Results with J300 Series inverter, read this manual and all of the warning sign attached to the inverter carefully before installing and operating it, and follow the instructions exactly. Keep this manual handy for your quick reference. Definitions and Symbols A safety instruction (message) is given with a hazard alert symbol and a signal word;...
  • Page 3 WARNING : The user is responsible for ensuring that all driven machinery, drive train mechanism not supplied by Hitachi, Ltd., and process line material are capable of safe operation at an applied frequency of 150% of the maximum selected frequency range to the AC motor.
  • Page 4 NOTE : POLLUTION DEGREE 2 The inverter must be used in environment of the degree 2. Typical constructions that reduce the possibility of conductive pollution are; 1) The use of an un-ventilated enclosure 2) The use of a filtered ventilated enclosure when the ventilation is fan forced that is, ventilation is accomplished by one or more blowers within the enclosure that provide a positive intake and exhaust.
  • Page 5 Revision Contents Page iii : Pollution degree Page 2-1 : Description of inverter model Page4-2 : Change of note Page 5-8, 5-9 : Addition of 750 to 1100H Page 5-10 : Terminal description Page 11-1,11-2,11-3 : addition of 750 to 1100H Page iii : Enclosure size Page 4-1 : Enclosure size, page 7-5;...

  • Page 6: Table Of Contents

    SAFETY PRECAUTIONS ... INSPECTION UPON UNPACKING ... APPEARANCE AND NAMES OF PARTS ... INSTALLATION ... WIRING ... OPERATION ... OPERATION OF THE DIGITAL OPERATOR ... PROTECTION FUNCTIONS ... TROUBLESHOOTING ... MAINTENANCE AND INSPECTION ... 10-1 STANDARD SPECIFICATIONS ... 11-1 FUNCTIONS WHEN USING THE OPTIONAL REMOTE OPERATOR ... 12-1 13.
  • Page 7 It might incur electric shock and/or fire. After installing the main body, carry out wiring. Otherwise, there is a danger of electric shock and/or injury. Wait until DC bus voltage is discharged after power supply is turned off. Otherwise, there is a danger of electric shock.
  • Page 8 (Use a breaker that is very sensitive to high frequency current so as not to cause malfunction.) Be sure to set the fuse(s) (the same phase as the main power supply) in the operation circuit.
  • Page 9 (2) When a buzzer, lamp, noise filter or transformer is connected between the input power terminals (L1, L2, L3) and input power fuses, input phase failure cannot be protected. Fuse CAUTION CAUTION (L1) (L2) (L3) (Bad example) Noise filter (Good example) Power supply ... p. 5-4 ... p. 5-11...

  • Page 10: Operation

    Otherwise, there is a danger of injury. Even if the power supply is cut for a short period of time, it may restart operation after the power supply is recovered if the operation command is given.

  • Page 11: Maintenance And Inspection

    Be sure to turn off the power supply during maintenance and inspection. After the power supply has been turned off, you must always wait 10 minutes so that DC bus capacitors can discharge then start maintenance and inspection after the CHARGE lamp on the printed-circuit board has gone out.
  • Page 12 When removing connectors, never pull the wires. (Wires for cooling fan and thermal relay) Otherwise, there is a danger of fire due to wire breakage and/or injury. Appendix When the inverter stops due to a trip with retry mode selected, the motor restarts suddenly.

  • Page 13: Wiring

    (Mgo) on the power supply side, so that the circuit does not allow automatic restarting after the power supply recovers. If the optional remote operator is used and the retry function has been selected, this will also cause automatic restarting when an operation instruction has been input, so please be careful.
  • Page 14 Be sure to ground the grounding terminal, When inspecting the unit, after turning the power supply off be sure to wait unitl the CHARGE lamp beside the control terminal is off before opening the cover. (If the lamp is lit or still flickering, then the internal capacitor’s residual voltage is still dangerous.)
  • Page 15 (A) The unbalance factor of the power supply is 3% or higher. (B) The power supply capacity is at least 10 times greater than the inverter capacity (and the power supply capacity, 500 kVA or more).

  • Page 16: Inspection Upon Unpacking

    3 Ph Amps (CT) 13 A/(VT) 16 A (CT) 5.5kW(VT) MFG. NO. J300U-055H251L NE15390 Hitachi, Ltd. Made in Japan Contents of Specifications Label Description of Inverter Model Version number U : USA version Structure type F: with digital operator (Semi-closed, open type)

  • Page 17: Appearance And Names Of Parts

    3. APPEARANCE AND NAMES OF PARTS Names of Parts Charge lamp (LED) Control circuit terminals Cover Case Blind cover Digital operator Front cover A set screw Main circuit terminals Wiring holes...

  • Page 18: Be Sure To Install The Unit On Flame Resistant Material Such As Metal

    4. INSTALLATION Be sure to install the unit on flame resistant material such as metal. Otherwise, there is a danger of fire. Be sure not to place anything inflammable in the vicinity. Otherwise, there is a danger of fire. Be sure not to let the foreign matter enter such as cut wire refuse, spatter from welding, iron refuse, wire, dust, etc.

  • Page 19: Be Sure That The Wall Surface Is A Nonflammable Material, Such As Steel Plate

    For cooling purposes, be sure that the inverter is installed vertically. In addition, be sure that it is separated from other components and walls. If foreign matter is introduced into the interior of the inverter, this may cause malfunctions, so make sure that no foreign matter can enter it. 10 cm or more (30cm or more) 5 cm...
  • Page 20 Precaution for installation and wiring When executing the wiring work or another work, attach a cover on the vent hole (slit) on the top of the inverter to prevent wire chips, weld spatters, iron scraps, or dust from falling into the inverter. Vent hole 15 cm or more Cover (a nonflammable...

  • Page 21: Be Sure To Ground The Unit

    * Wiring work shall be carried out by electrical experts. Otherwise, there is a danger of electric shock and/or fire. * Implement wiring after checking that the power supply is off. It might incur electric shock and/or fire. * After installing the main body, carry out wiring.

  • Page 22: Make Sure That The Input Voltage Is

    (Use a breaker that is very sensitive to high frequency current so as not to cause malfunction.) * Be sure to set the fuse(s) (the same phase as the main power supply) in the operation circuit. Otherwise, there is a danger of fire.
  • Page 23 (PE) Power supply • The inverter will be damaged if the power supply is connected to the motor terminals U(T1), V(T2) and W(T3), so be sure not to make any mistakes. • If multiple motors are to be connected, be sure to attach a thermal relay to each motor.
  • Page 24 NOTE 3: Be sure that the specified grounding is carried out. Be sure to separate the unit’s grounding pole from those of other heavy electric machinery, and avoid using common grounding poles. If multiple inverters are used, make sure that the grounding connections do not create a loop.

  • Page 25: Factory Settings

    Wiring of Control Circuit Terminals SINK TYPE wiring (Factory settings) FM CM1 PLC P24 FW Input intelligent terminal Frequency meter SOURCE TYPE wiring FM CM1 PLC P24 FW Frequency meter NOTE 1: When an output intelligent terminal is used, be sure to install a surge absorbing diode in parallel with the relay (RY).
  • Page 26 Connect FG (frame ground) of the inverter. NOTE 3: When the frequency setting signal is turned on and off with a contact, use a relay which will not cause contact malfunctions, even with the extremely weak currents and voltages, such as crossbar twin contacts, etc. NOTE 4: Use relays which do not have contact defects at 24 V DC, 3 mA for the other terminals.
  • Page 27 Note: Make sure of the short-circuit bar or wire between the terminals PLC and P24. YTR48 type output module (by Hitachi) (2) When the external interface power source is used This is an example when the sink type transistor output (open collector output) module of the...
  • Page 28 Wiring Equipment, Options (EMI filter, etc.) Standard equipment Power supply Magnetic contactor (200V class) Wiring (AWG or Kcmil) Constant torqe Variable torqe Inverter Power Motor Motor model lines output output R,S,T,U,V (kW) (kW) W,P,N AWG 8 J300-055LF or more AWG 6...
  • Page 29 Motor NOTE 1: The applicable equipment is for Hitachi standard four pole squirrel-cage motor NOTE 2: Be sure to consider the capacity of the circuit breaker to be used. NOTE 3: Be sure to use bigger wires for power lines if the distance exceeds 20m.
  • Page 30 (T1) Internal short circuit bar (+1) (Ð) (T1) (T1) Function Connect the power supply Connect the motor Connect a braking resistor (option) * Only the 055LF/HF and 075LF/HF are equipped RB terminals . Connect a dynamic braking unit (option) Ground (connect grounding to avoid...
  • Page 31 Intelligent input terminal 5 Intelligent input terminal 4 Intelligent input terminal 3 Intelligent input terminal 2 Intelligent input terminal 1 Frequency Power supply for frequency command command Voltage frequency command input Current frequency command Common for frequency command Common for intelligent output terminal...

  • Page 32: Control Circuit Terminals

    Control Circuit Terminals Terminal symbol Terminal name Monitor terminal Common terminal 1 Internal interface common Input signal power source Forward run/stop terminal Reverse run/stop Multistage speed (NOTE 1) Jogging External DC braking Initialization 2nd function Two-stage acceleration or deceleration Free run stop External trip Power-ON restart prevention...
  • Page 33 Terminal symbol Terminal name Frequency command power terminal Frequency command terminal (voltage command) Frequency command terminal (current command) Frequency command common terminal Common terminal 2 Frequency arrival signal Signal during run Over-torque signal Fault alarm terminal NOTE 1: To set four or more multispeeds, use the CF3 terminal. NOTE 2: When an inconvernience occurs in the above characteristics, adjust it using When selecting one of analog input current and voltage, make sure that the other is not inputted.

  • Page 34: Terminal Connection Diagram

    Command CM1 (P24) *: P24 is for source type wiring. NOTE 2: The regenerative resistor has a temperature sensor. When it works, turn off power supply to the inverter o set the deceleration time longer. Inverter (T1) U R (L1)
  • Page 35 Otherwise, there is a danger of injury. Even if the power supply is cut for a short period of time, it may restart operation after the power supply is recovered if the operation command is given. If it may incur danger to personnel, be sure to make a circuit so that it will not restart after power recovery.
  • Page 36 Otherwise, there is a danger of machine breakage. Note: (1) Make sure that the power lines (input power supply R(L1), S(L2) and T(L3), and output terminals, U(T1), V(T2) and W(T3) are connected correctly. (2) Make sure that there are no mistakes in the signal line connections.

  • Page 37: Test Run

    Test Run Check the following before and during the test run. Otherwise, there is a danger of machine breakage. • Was the direction of the motor correct? • Was the inverter tripped during acceleration or deceleration? • Were the SPEED (rpm) and frequency meter correct? •...
  • Page 38 Operating with digital operator: Procedure (1) Turn on ELB to supply power to the inverter. Make sure that the POWER LED on the digital operator turns ON. (2) Press the key once to display FUNC (3) Press of the digital operator four times to display (4) Press the key and then press the FUNC...
  • Page 39 • The failure alarm signal is generated from the terminal AL0 and AL1 when a failure hap- pens. At this time the contents of the failure are displayed on the digital operator. • Whether the alarm terminal output is to be turned on or off during normal run can be selected by the extension function The alarm output terminals at initial setting are as follows (1).
  • Page 40 Resetting (Any one of A, B and C is possible) CM1 PLC When the internal interface power source P24-CM1 is used (Source type wiring) CM1 PLC When the internal interface power source P24-CM1 is used (Sink type wiring) NOTE: When the control circuit terminal RS is used, never short-circuit RS-P24 (CM1*) for four seconds or more.

  • Page 41: Operation Of The Digital Operator

    7. OPERATION OF THE DIGITAL OPERATOR The standard type digital operator is modified so as to be used easily by minimizing key opera- tions. Data can be set simply. Names of Parts Monitor (LED display) This display shows frequency, motor current, motor revolution speed, and Trip history FUNC (Function) key...
  • Page 42 Key Description Data display Code display UP/DOWN key FUNC [Function key] . . . This key allows the selection of commands and memorizes parameters. FUNC FUNC screen transition [RUN key] . . . This key starts the run. The set value of F4 determines a forward run or a reverse run. [STOP/RESET key] .
  • Page 43 Explanation of Screen Display • When the inverter is turned on, the latest display appears. However, when the display unit for data of the commands F2 to F14 is turned off, the commands (F2 to F14) are displayed. (d10 and d11 excluded) •...
  • Page 44 Transition of Each Code <Monitor mode> Output frequency monitor Motor revolution speed monitor Output current monitor Frequency converted value monitor Trip monitor Trip history monitor <Function mode> Output frequency setting Running direction setting Acceleration time setting Deceleration time setting Manual torque boost setting Run command, frequency command...
  • Page 45 Digital Operator Initialization List (1) Monitor mode, function mode • The standard set value of each code number is displayed. • The extension functions shown on page 7-6 can be set by the function setting function. Display Function name order Output frequency monitor Motor revolution speed monitor...
  • Page 46 (2) Extension function mode • Each function name and settable range to the extension function mode are shown below. • Set the extension function code to be changed by Display Externsion function name order Control method setting Motor capacity setting Motor poles setting Speed control response constant setting Start frequency adjustment...
  • Page 47 Explanation of Modes (1) Monitor mode contents Monitor mode contents The frequency outputted by the inverter is monitored. The display is as shown below. Output frequency monitor The rotational frequency converted value of the frequency outputted by the inverter is displayed. (Note that the value is not the real rotational frequency of the motor.) The converted value is displayed as shown below using "rotational frequency/100."...
  • Page 48 Monitor mode contents The product of the value of frequency converted value setting (A47) and that of output frequency (d0) is displayed on the monitor. Frequency converted value monitor When a trip occurs, the cause of the trip is displayed in this code. As a general display, the contents of the latest trip are displayed.
  • Page 49 (2) Function mode Monitor mode contents Methods for setting the output frequency are as follows: 1. Digital operator 2. Control circuit terminal (multistage speed command) 3. External analog input Output (0 to 10 V, 0 to 5 V, 4 to 20 mA) frequency 4.
  • Page 50 Monitor mode contents Set the motor direction. Set the motor direction when running by pressing the NOTE: The setting during run is impossible. Running direction Contents and display FUNC Initial set value Forward run FUNC Reverse run 7-10 key. Switching can be done by pressing key.
  • Page 51 Monitor mode contents These commands set and display Acc. time FUNC Accelera- tion time 1 and 2 Decelera- tion time 1 and 2 Acceleration time 2 and deceleration time 2 are set when CH1 is connected with P24. • • When a time of more than 1,000 seconds is set by the remote operator, is displayed on the digital operator.
  • Page 52 Monitor mode contents Switching the run command and frequency command setting modes Set the run command and frequency command sending destinations. The standard specification selection range is from 00 to 03. command- method Frequency command- Initial value method NOTE1: The run command and frequency command sending destinations can be set to any of the terminal, operator, option 1, and option 2.
  • Page 53 Monitor mode contents Adjust the analog meter connected to the frequency monitor terminal. (Initial setting of the [FM] terminal: Analog frequency monitor) When operation starts, t/T output between FM and CM1 terminals is proportional to the output data. Adjust the meter so that it indicates the maximum point when the output is at the maximum.
  • Page 54 Returning to the initialization (State set at factory before shipment) When returning the equipment to the initial state set at factory before shipment for some reason, follow the following procedure. 1) Allocate STN (set value in the extension function mode to set the intelligent terminals.) (However, cannot be used since resetting RS is initially set.) 2) Short-circuit the STN terminal and P24 (CM1*), then turn power off and on.
  • Page 55 (3) Extension function mode contents Extension function code Set the control method. Select one of the following control codes. FUNC Control method FUNC setting Set the motor capacity and number of motor poles according to the motor to be used. The maximum rating of the applicable 4-pole motor for each inverter is set initially.
  • Page 56 Extension function code Set the response speed (ASR system gain) between the inverter and motor. When increasing or decreasing the current motor response speed, adjust the ASR system gain. When the set value is decreased, the response speed is increased. When the set value is increased, the response speed is decreased.
  • Page 57 Extension function code Set the limits of frequency setting within the maximum frequency setting range. When a value beyond the limits is inputted from the operator, it will not be stored. Even if a value beyond the limits is inputted as external analog input, the set value will not be changed.
  • Page 58 Extension function code Set the switching frequency of the power module. FUNC Carrier frequency setting NOTE 1: The initial value of carrier frequency varies with the inverter capacity. When VP1 to VP3 is selected,carrier frequency is automatically changed to Set the frequency commands (voltage frequency command (O-L terminal signal), current frequency command (OI-L terminal signal), and the number of samplings.
  • Page 59 Extension function code Set the electronic thermal level. Set the thermal level in accordance with the rated current of the motor in units of 1 (%). Electronic thermal Setting method level adjustment FUNC Select the electronic thermal characteristics. Set the thermal characteristics in accordance with the load to be used.
  • Page 60 Extension function code Set the frequency for starting output for an external frequency command (0 to 10 V, 0 to 5 V, 4 to 20 mA) and the frequency for ending output. When 0 Hz is set, this function will be canceled. External frequency setting start Setting method...
  • Page 61 Extension function code Set the usage ratio (%) for 100 seconds of BRD. When the BRD operation exceeds this setting, the operation will be stopped. Dynamic Setting method braking usage ratio FUNC Function contents BRD ON (t1 + t2 + t3) 100 seconds NOTE 7: This function cannot be used for the inverter types 110 to 550L/HF which have no built-in BRD...
  • Page 62 Extension function code Select the output monitors signal at the control circuit terminal FM from the table indicated below. Setting method Monitor signal FUNC selection Output monitor signal Frequency monitor Current monitor Torque monitor Set a converted value for frequency converted value monitoring. The product of this setting and the ouptut frequency (d0) is displayed as the value for the frequency converted value monitor (d3).
  • Page 63 Extension function code When selecting the frequency arrival signal at the output terminal, select the arrival signal output method. Setting method Frequency FUNC arrival signal output method Set value At the time of constant speed arrival Optionally set frequency or more Only optionally set frequency Set optional frequencies of set value 1 and set value 2 by...
  • Page 64 Extension function code Adjust reduced voltage start. FUNC Reduced voltage soft start setting Select the running mode. Set the running mode to be used. Setting method Running FUNC mode selection NOTE: When the fuzzy most suitable acceleration and deceleration are selected and the load inertia (motor shaft conversion) is more than about 20 times of that of the individual motor, an overvoltage trip may occur.
  • Page 65 Extension function code Set the base frequency and Setting method FUNC Base frequency setting Maximum frequency setting When the frequency is set so that the base frequency is larger than the maximum frequency, the base frequency is forced to be made equal to the maximum frequency at the start of running.
  • Page 66 Extension function code Possible to select a performance of a release timing of alarm signal when giving reset signal from [RS] terminal FUNC Selection of reset terminal perfor- mance These functions are used to set PID control operation gains. P (Proportional) gain, gain, D (Differential) gain Set each gain.
  • Page 67 Auto tuning is not performed. Normal measurement mode (The motor runs.) R1, R2, or L measurement mode (The motor does not run.) Set value Data used Old Hitachi general- purpose motor data New Hitachi general purpose motor data (ÒThe MotorÓ) Auto tuning data Initial...
  • Page 68 Extension function Contents and display code Unusable Ro-T- option selection 7-28...
  • Page 69 Extension function code A terminal function is allocated to each of the input intelligent terminals 1 to 8. When using a function other than the standard set functions or changing the terminal order, set the function for each terminal. The minimum input signal acceptance time of the input intelligent terminals is about 20 ms.
  • Page 70 Extension function code A terminal function is allocated to each of the output intelligent terminals 11 and 12. When using a function other than the standard set functions or changing the terminal order, set the function for each terminal. Arrary of codes and intelligent terminals Code Function name Output terminal setting 11...
  • Page 71 Extension function code The input intelligent terminals 4 to 1 can be changed individually to the a contact or b contact specification. Select the set value by pressing the keys a and b with reference to the table indicated below. Example: When the set value is A: Input terminal...

  • Page 72: Protection Functions

    8. PROTECTION FUNCTIONS The J300 series inverters are equipped with protection functions against overcurrent, overvoltage, and undervoltage which protect the inverter. If the protection functions are engaged, the output is shut down, motor runs free and holds that condition until it is reset. Description Over current A currrent due to the alternating current CT between the power module...
  • Page 73 A trip can be cleared by pressing the RESET key or shorting the reset terminal RS-CM1 assigned as a control circuit terminal. Resetting the power supply cannot clear a trip. (To reset the power supply is to turn power off and turn it on again after the CHARGE lamp at the upper right corner of the control PC board goes off.) Check again whether the set data is correct.

  • Page 74: Troubleshooting

    9. TROUBLESHOOTING Error Messages and Diagnosis When the inverter goes wrong, it operates as indicated below. Find the cause and take contermeasures. Symptom Display on the digital operator (display on the LCD of the remote operator) E 0 1 ( O C . D r i v e ) E 0 2 ( O C .
  • Page 75 Check whether the output lines or motor is shorted. Move the noise source away. Replace the cooling fan. Check the power supply. Replace the MCB or Mg. Check the power supply. Repair the CT. Move the noise source away.
  • Page 76 E 3 2 ( P M . D e c e l ) NOTE 1: The failures detectable in the power module are overcurrents, excessively hot main devices, and insufficient voltages from the gate circuit power supply. Cause (explanation of message)
  • Page 77 ( O P 2 E 7 7 ( O P 2 NOTE 1: The failures detectable in the power module are overcurrents, excessively hot main devices, and insufficient voltages from the gate circuit power supply. Cause (explanation of message) (NOTE 1)
  • Page 78 Lower the load ratio. Set the thermal relay to an appropriate value. Remove the short or ground fault. Increase the MCB capacity. Repair the inverter module or converter module. Restore the power supply to normal. Replace the MCB or Mg.

  • Page 79: Trouble Shooting

    • Make the connections according to the phase Countermeasure • Check terminals R(L1), S(L2), T(L3), U(T1), V(T2), and W(T3). • Turn on the power supply. • Press and check the content. Then press the reset key. • Set to ON.
  • Page 80 Symptom The rpm After checking the wiring of of the the frequency setter, the rpm still motor does not increase when the setter will not is turned. increase. Are terminals 7 and CM1, terminal 6 and CM1 ON (Sink type)? Is the load too great? The rpm Is the maximum frequency setting...
  • Page 81 Symptom Overload Is the (Electronic Do the electronic thermal characteristics thermal match the set characteristics of the trip) motor ? (Low frequency zone) The input Is the input voltage high ? voltage Is the equipment stopped with the trips. inverter DC voltage increased after sudden deceleration ? Probable cause torque boost too high ?

  • Page 82: Maintenance And Inspection

    * Be sure to turn off the power supply during maintenance and inspection. * After the power supply has been turned off, you must always wait 10 minutes so that DC bus capacitors can discharge then start maintenance and inspection after the CHARGE lamp on the printed-circuit board has gone out.
  • Page 83 Conduct these tests by short-circuiting the terminals as shown below, and by following the conditions described. • In regard to insulation resistance tests, measure the terminals below and the grounding at 500 VDC, and make sure that 5 Megohms or greater is indicated. •...
  • Page 84 Ambient Check ambient temperature, environment humidity, dust, corrosive gases, oil mist, etc. Devices overall Check for abnormal vibrations and noise. Power supply Check the input line voltage. voltage Main Overall (1) Insulation resistance test circuit (between main circuit terminals and grounding...
  • Page 85 Inspection Inspection item Inspection content location Terminal board No damage. Main circuit Smoothing (1) Check for leaking capacitor (2) Check for swelling Relays (1) Check for stuttering noise when operating Resistors (1) Check for large cracks or changes in color Cooling fan (1) Check for abnormal vibrations and noise...
  • Page 86 Inspection Inspection item Inspection content location Control Operation check (1) Check the balance of the circuit output voltage of individual phases when operating the inverter independently. (2) Conduct a sequence protection operation test, and make sure that there are no errors in the protec- tion and display circuits.
  • Page 87 10.3 Measurement Method for I/O Voltage, Current, and Power General measuring instruments for I/O voltage, current, and power are indicated below. The voltage to be measured is the fundamental wave effective voltage and the power to be meas- ured is the total effective value. (L1) Power (L2)
  • Page 88 Measurement method for output voltage (L1) (T1) (L2) (T2) (L3) (T3) Diode 600 V 0.1 A min. (200 V class) 1000 V 0.1 A min. (400 V class) 220 k Fundamental wave effective value: VAC=1.1 VDC 10-7 Motor 300 V (200 V class) 600 V (400 V class) moving-coil type...

  • Page 89: Standard Specifications

    11. STANDARD SPECIFICATIONS 11.1 Common Standarsd Specifications Item Input voltage Model Name (Type) Enclosure (NOTE 1) Rated AC input power supply (V) Rated output voltage (V) (NOTE 2) Output frequency range (NOTE 3) Frequency accuracy Frequency setting resolution Voltage/frequency characteristics Acceleration/deceleration time...
  • Page 90 Item Input voltage Model Name (Type) Fault alarm contact (AL0-AL1) Other characteristics Protection functions Vibrations (NOTE 6) General Operation location specifi- cations Paint color Options Estimated mass (kg) NOTE 1: Protective structure is based upon JEM1030-1977. NOTE 2: The output voltage will decrease if input voltage decreases. NOTE 3: Confirm with the motor manufacturer the motors maximum rpm when using a motor running at frequency higher than 50/60 Hz.
  • Page 91 (NOTE 5) Humidity NOTE 1: The applicable motor is a Hitachi standard four-pole motor. When using another motor, make sure that the rated motor current does not exceed the rated inverter current. NOTE 2: Applicable motor rating at variable torque is valid with the condition that output current does not exceed the rating at variable torque.

  • Page 92: Functions When Using The Optional Remote Operator

    (3) Make sure that the liquid crystal display of the remote operator is lit. When the power supply of the inverter is turned on, FS000.0... of the monitoring mode will be displayed. If, however, any of the following is displayed when the inverter is turned off, they will be displayed when power is turned on again.
  • Page 93 NOTE: See the operation manual of the remote operator for instructions. In addition, see the following pages for details on its various functions. Set the dip-switches mounted on the backside of the remote operator and copy unit as below. Set as below (When setting status do not match model, the correct function can not be attained.) Model J300 series...

  • Page 94: Monitor Mode

    12.2 Monitor mode Monitor mode list when the remote operator (DOP) and copy unit (DRW) are used • Monitor mode initial values and display contents Initial display contents, initialization, and change ranges are displayed in the table indicated below. Display Monitor name sequence Frequency setting...
  • Page 95 Display Monitor name sequence Manual torque boost frequency adjustment Output voltage gain adjustment Jogging frequency adjustment Analog meter adjustment Terminal input status monitor Display Monitor name sequence Warning monitor Alarm display Trip monitor Total alarm count Trip history monitor Last trip contents Contents of last trip but one Display content...

  • Page 96: Function Mode

    SLV:Sensorless vector control V2:Sensor vector control NOR/AUT/NRT • At the first running after AUT/NRT is set, the autotuning measurement operation is executed. NOR: Old Hitachi • The autotuning motor data general purpose before starting autotuning TMO: New measurement is data Hitachi general equivalent to NOR.
  • Page 97 (Function mode 1) Display Function Function Initialization display sequence name F-05 Motor AUX M Motor M setting constant constant Motor AUX J J setting constant Motor AUX Kp constant Kp setting Motor AUX Ti constant Ti setting Motor AUX KPP constant KPP setting F-06...
  • Page 98 (Function mode 1) Display Function Function Initialization display sequence name F-08 Accelera- Fsp F Accelera- tion stop tion halt frequency setting Accelera- Fsp TIME tion stop time setting F-09 Pattern PARAM command- ing method selection F-10 Running mode Running RUN MODE mode selection Restarting...
  • Page 99 (Function mode 1) Display Function Function sequence name F-20 DC braking DCB SW selection injection braking DC braking DCB KIND type selection DC braking DCB F frequency selection DC braking DCB V-STA force selec- tion (at start) DC braking DCB V-STP force selec- tion (at stop) DC braking DCB T-STA...
  • Page 100 (Function mode 1) Display Function Function Initialization display sequence name F-23 Electronic E-THM A1 Electronic thermal thermal characteristic (NOTE 2) free setting current (1) Electronic E-THM F1 0000 Hz thermal characteristic free setting frequency (1) Electronic E-THM A2 thermal charac teristic free setting current (2) Electronic...
  • Page 101 (Function mode 1) Display Function Function Initialization display sequence name F-26 Frequency LIMIT L Frequency lower limiter limiter setting Frequency LIMIT H upper limiter setting F-27 Jump JUMP F1 Jump frequency frequency setting (1) Jump JUMP F2 frequency setting (2) Jump JUMP F3 frequency...
  • Page 102 (Function mode 1) Display Function Function sequence name Frequency IN F-SAMP command sampling frequency setting F-32 Arrival ARV PTN Frequency signal output arrival pattern output selection signal Arrival ARV ACC frequency rate setting acceleration Arrival ARV DEC frequency rate setting deceleration F-33 Overtorque...
  • Page 103 (Function mode 1) Display Function Function sequence name F-34 Input IN-TM 6 Intelligent terminal 6 terminal setting input terminal Input IN-TM 7 setting terminal 7 setting Input IN-TM 8 terminal 8 setting Input IN-TMO/C-1 terminal 1 NO/NC setting Input IN-TM O/C-2 terminal 2 NO/NC setting...
  • Page 104 (Function mode 1) Display Function Function Initialization display sequence name F-37 Monitor MONITOR signal selection F-38 Trip history INIT TCNT Initiali- count clear zation Debug INIT DEBG mode display selection Digital INIT DOPE operator rotation direction selection Selection of INIT RESET reset performance F-39...
  • Page 105 (Function mode 1) Display Function Function sequence name F-41 Position PO EGRP Electronic setting gear switching setting Numerator PO EGR-N of ratio Denominator PO EGR-D Feed for- PO FFWG ward gain Position PO G loop gain F-42 Torque TRQ LIMIT Torque limit limit...
  • Page 106 (Function mode 1) (Function mode 2) Display Function Function Initialization display sequence name F-47 Main body OP-ERR1 Option operation PCB error selection for setting option PCB error 1 Main body OP-ERR2 operation selection for option PCB error 2 F-48 Setting for RELAY RYA Selection RYA of relay...

  • Page 107: Other Displays

    12.4 Protection function display list when the remote operator is used There are protection functions for overcurrent, overvoltage, and undervoltage provided to protect the inverter. When one of the functions is performed, the output is cut off, and the motor is put into the free run state, and the status is kept until the inverter is forced to reset. Name Digital operator display Constant speed...
  • Page 108 12.5 Warning Error List The following warning errors are displayed on the warning monitor in the monitor mode. Check the set value. When an attempt is made to set a value larger than the set range, the set value may be rewritten as shown below. Warning error display Fmax >...
  • Page 109 12.6 Dimensions Remote operator, copy unit Dimensional drawing (Unit: mm) Remote operator (DOP-OA) Mounting perforation diagram NOTE 1: The cables for the VWS3A and VWA series are different in cable shape from those for the J300. The cables for the J300 are the same as those for the J100. To change only cables, various cables are in stock.
  • Page 110 Connect the cable to inverter B and turn on the power. Copy data stored in the copy unit is written to inverter B. Cut off the power supply to inverter (* 1) Perform the above processes from 3 to 5 sequentially for inverters C and D.
  • Page 111 12.8 Data to be copied by the copy unit Precautions for copying The copy units, DRW and HRW cannot copy some of parameters. For the details, see Appendix 7. Do not carry out data copy and transfer between different version (ex. J300-E1 J300-E4).

  • Page 112: Service

    13. SERVICE When inquiring about inverter trouble, please be ready to inform the distributor where you purchased your unit or the nearest service station the following . Type Purchased date Production No. (MFG. No.) Malfunction symptoms If the contents are unclear due to an old nameplate, give only the clear items. To reduce the non- operation time, it is recommended to stock a spare inverter.

  • Page 113: Appendix 1

    1 Hz can generate a torque of 150%. An Hitachi general purpose motor is given a constant which is a default value. Therefore, in every case, the characteristics will be obtained without trouble. When the characteristics cannot be obtained, measure the motor circuit constant by the autotuning function.
  • Page 114 Autotuning start [Setting method] (1) Digital operator FUNC FUNC (2) Remote operator F-05 FUNC Initial display AUTO AUTO FS0050.0 When the autotuning operation terminates, “Display at end” indicated on A-4 page is displayed. When the autotuning operation temiantes normally, see the “running method by autotuning data” indicated on A-5 page.
  • Page 115 (3) New remote operator First hierarchy 1 Command 2 Initial 3 Function 4 Option Second hierarchy Control 2 Acc/Dec 3 Run 4 Braking Third hierarchy 1 V/f 2 Motor 3 Carrier Fourth hierarchy 1 AUTO 0:NOR (0-2) 2 DATA 0:NOR (0-2) 1 AUTO 1:AUT...
  • Page 116 Display when the autotuning terminates [Display in the normal state] • When the autotuning terminates normally, the following is displayed. When one of the keys is pressed, the original screen is displayed. •Digital operator •Remote operator •New remote operator [Display in the failure state] •...
  • Page 117 Running method by autotuning data When running the inverter using the autotuning data: 1. A-0 : The control method is set at SLV (sensorless vector control). 2. A-98 : The motor data is set on the autotuning side by the software switch. Make the above two settings.
  • Page 118 (3) New remote operator First hierarchy 1 Command 2 Initial 3 Function 4 Option Second hierarchy 1 Control 2 Acc/Dec 3 Run 4 Braking Third hierarchy 1 V/f 2 Motor 3 Carrier Fourth hierarchy 5 A-Dec 1:ON (0-1) 6 MODE 0:VC (0-5) Third hierarchy...
  • Page 119 [NOTES] *1: If the desired characteristic cannot be obtained in a sensorless vector control operation with auto tuning measured data, adjust the motor constant according to the detected symptom shown below. (DOP, DRW, HOP, and HRW functions of the remote operator are needed for this adjustment.) Operation Symptom Status...
  • Page 120 Energy conservation running [Outline of the function] This is a function for automatically setting the output voltage corresponding to the load during the V/F control running and suppressing useless power. The function is effective for a load of reduced torque characteristics such as a fan and pump. When the load of an induction motor is constant as shown in the drawing on the right, there is a...
  • Page 121 [Setting method] (1) Digital operator FUNC FUNC (2) Remote operator F-10 FUNC Initial display MODE MODE FS000.00 000.00Hz Select tion. Running mode selection 0: Normal running 1: Energy conservation running 2: Fuzzy most suitable acceleration and deceleration running When the running starts after the data is set, the energy conservation running is performed.
  • Page 122 (3) New remote operator First hierarchy 1 Command 2 Initial 3 Function 4 Option Second hierarchy 1 Control 2 Acc/Dec 3 Run 4 Braking Third hierarchy 1 Freg. 2 Pattern 3 SPD Fourth hierarchy 1 MODE 0:NOR (0-2) 1 MODE 2:OEN (0-2) Monitor display...
  • Page 123 Fuzzy most suitable acceleration and deceleration [Outline of the function] The fuzzy most suitable acceleration and deceleration function realizes acceleration and decelera- tion characteristics using the inverter capability at its maximum under fuzzy control to eliminate troublesome setting of the acceleration and deceleration time. The acceleration time is a time for acceleration at the current specified by the overload restriction constant.
  • Page 124 [Principle] The acceleration and deceleration ratio or acceleration and deceleration are set in accordance with the fuzzy rule from the distance to the overload restriction level and the start slopes of current and voltage. Overload restriction level Slope Restriction angle Time Membership function Acceleration ratio, acceleration...
  • Page 125 [Setting method] (1) Digital operator FUNC FUNC (2) Remote operator F-10 FUNC Initial display MODE MODE FS0000.00 Select tion. Running mode selection 0: Normal running 1: Energy conservation running 2: Fuzzy most suitable acceleration and deceleration running When the running starts after the data is set, the most suitable acceleration and deceleration running is performed.
  • Page 126 (3) New remote operator First hierarchy 1 Command 2 Initial 3 Function 4 Option Second hierarchy 1 Control 2 Acc/Dec 3 Run 4 Braking Third hierarchy 1 Freq. 2 Pattern 3 SPD Fourth hierarchy 1 MODE 0:NOR (0-2) 1 MODE 2:GOD (0-2) Monitor display...

  • Page 127: Appendix 2

    Appendix 2 Instantaneous Power Failure Restart and Commercial Power Source Switching 1. Instantaneous power failure restart [Function Outline] This function allows an inverter operation to be selected according to the subject system as follows when an instantaneous power failure occurs. •...
  • Page 128 NOTE: The inverter control power holding time may be slightly different depending on the inverter rating, the load status, remote operator (copy unit) connection status, and input voltage. <Time chart for retry mode> Power supply Inverter control power supply Allowable...
  • Page 129 2. Commercial power source switching Function code Extension function code NOTE: Allocate the commercial power source switching input terminal CS to one of the input terminal settings 1 to 8 ( C 0 to C 7 ). In this example, the terminal CS is allocated to the input terminal setting 3. Monitor mode Function mode F-34 NOTE: Allocate the commercial power source switching input terminal CS to one of the input terminal settings 1...
  • Page 130 ELBC Mg1 and Mg2 interlocking time Set time by timer 2C (The time is generally set to 1 to 3 seconds. Error may come when the set time is 4 seconds or more.) 20 ms or more [F-22] IPS WAIT Inverter running start Connection example diagram and timing for commercial power source switching running...

  • Page 131: Appendix 3

    Appendix 3 Capacitor Life Curve Ambient (˚C) temperature * The ambient temperature herein means the temperature around the inverter body. If the inverter is housed in a panel, the ambient temperature corresponds to the temperature in the panel. * Even when the ambient temperature is within the rating, the capacitor life is shortened if ventilation is impeded due to bad installation conditions or dust.

  • Page 132: Appendix 4

    Appendix 4 Acceleration/Deceleration Curve Constants This function can vary the curvature when the acceleration curve pattern (or deceleration curve pat- tern) is selected to S curve, U curve or RU (reverse U) curve in the function mode (F-06). If the acceleration curve pattern or deceleration curve pattern is selected, the selected pattern applies to both acceleration and deceleration.
  • Page 133 Operation conditions Trial running of motor The motor runs unsmoothly, only and the revolution fails to increase. The motor current pulsates. Light load, low inertia load Acceleration and deceleration of light load or low inertia load The motor revolution fails to increase smoothly Phenomena Improvements...
  • Page 134 Operation conditions Quickly varying load Load Revolution The motor revolution varies when the load varies. NOTE: When sensor-less vector is selected, driving of motor at low speed whose constant is different from the factory settings may cause reverse run. In this case, measure the motor constant using the automatic tuning mode or reduce the setting value of primary resistor (R1) of the motor.
  • Page 135 Operation conditions Parallel motor operation Operation cannot be started at high torque, since the inverter does not know the load sharing of the motors. Phenomena Improvements 1. When sensor-less vector control is selected Function mode • F-04 CONTROL SLV Select the motor capacity which is the most approxi- mate to the total capacity of the motors used.

  • Page 136: Appendix 6

    Appendix 6 Supplementaly Explanation of the Function Mode • The explanation of the function mode is displayed on the DOP or DRW type of the remote operator. As for the operating methods with other remote operators, refer to the corresponding table of the operator display.

  • Page 137: Appendix 7

    Appendix 7 List for display and data read/copy with each operators (1) Monitor mode Monitor name Frequency setting First setting Second setting Multistage speed setting Analog frequency setting Jogging frequency setting Option 1 frequency display Option 2 frequency display Output frequency setting Acceleration time setting First setting Second setting...
  • Page 138 Monitor name Trip cause factor 1 ERR1 Trip frequency 1 ERR1 Trip current 1 ERR1 Trip time P-N voltage 1 ERR1 Integrated count 1 of cause ERR1 R time running days Integrated error count ERR COUNT 0 Trip cause 2 ERR2 Trip frequency 2 ERR2...
  • Page 139 Display with HOP, HRW Display with DOP, DRW Function mode Layer Control method First setting 3-1-1 Second setting Auto tuning setting 3-1-2 Motor data selection First setting Second setting Motor capacity selection First setting Second setting Motor pole number selection First setting Second setting Motor constant R1 setting...
  • Page 140 Display with HOP, HRW Display with DOP, DRW Function mode Layer Deceleration time setting First setting 3-2-2 Second setting 2-step deceleration time setting Deceleration time curve pattern selection Acceleration/deceleration curve constant selection Acceleration time stop frequency setting 3-3-1 Acceleration time stop time setting Multi-step speed/process stepping 3-3-2 selection...
  • Page 141 Display with HOP, HRW Display with DOP, DRW Function mode Layer Electronic thermal characteristics 3-5-1 free setting (frequency 2) Electronic thermal characteristics free setting (current value 3) Electronic thermal characteristics free setting (frequency 3) Overload limit level setting 3-5-2 Overload limit constant setting Overload limit selection during acceleration Frequency lower limiter setting...
  • Page 142 Display with HOP, HRW Display with DOP, DRW Function mode Layer Input terminal 1 setting 3-6-3 Input terminal 2 setting Input terminal 3 setting Input terminal 4 setting Input terminal 5 setting Input terminal 6 setting Input terminal 7 setting Input terminal 8 setting Input terminal 1 NO/NC setting Input terminal 2 NO/NC setting...
  • Page 143 Display with HOP, HRW Display with DOP, DRW Function mode Layer Transmission speed selection Station number selection Bit length selection Parity ON/OFF selection Odd/even parity selection Stop bit length selection Relay output terminal RYA signal selection Relay output terminal RYB signal selection Relay output terminal RYC signal selection...

  • Page 144: Appendix 8

    Appendix 8 PID Function Function The PID (Proportional, Integral, Differential) control functions can apply to controlling of the air (water) amount of a fan pump, etc., as well as controlling of pressure within a fixed value. Set the reference signal according to the frequency setting method or the internal level. Set the feed-back signal according to the analog voltage input (0 to 5V or 0 to 10V) or analog current input (4 to 20 mA).
  • Page 145 Data Setting Method (1) Digital operator Refer to mode contents (pages 7-26 and 7-27). Remote operator Setting item Setting range PID IN-SEL IN PID LVL 0 to 200% PID P 0 to 5.0 PID I 0 to 15.0 PID D 0 to 100.0 PID MODE MD0 Notes:...

This manual is also suitable for:

J300 series

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