Table Of Contents - Cannondale 5002401 Service Manual

CONTENTS
INTRODUCTION - - - - - - - - - - - - - - - - - - - - - - 3
Important Notice - - - - - - - - - - - - - - - - - - 3
About the manual - - - - - - - - - - - - - - - - - 3
Comments? - - - - - - - - - - - - - - - - - - - - 3
IMPORTANT MANUAL INFORMATION- - - - - - - - - - - 4
ENGINE MANAGEMENT SYSTEM (EMS) - - - - - - - - - 6
Engine Control Unit (ECU) - - - - - - - - - - - - - 6
ECU Programming - - - - - - - - - - - - - - - - - 7
Servicing connectors and couplers - - - - - - - - - 9
Barometric pressure sensor - - - - - - - - - - - 10
Throttle position sensor (TPS) - - - - - - - - - - 10
Coolant temperature sensor - - - - - - - - - - - 12
Air temperature sensor - - - - - - - - - - - - - - 12
Crankshaft position sensor - - - - - - - - - - - - 13
Idle Air Control Valve (IACV) - - - - - - - - - - - 14
Ignition coil- - - - - - - - - - - - - - - - - - - - 15
EMS Power Relay - - - - - - - - - - - - - - - - 15
Fuel pump and fuel pressure regulator - - - - - - 17
Cooling Fan (ATV - - - - - - - - - - - - - - - - 20
CANNONDALE DIAGNOSTIC AND MAINTENANCE TOOL
VERSION 2.0 - - - - - - - - - - - - - - - - - - - - - - - 21
General Information - - - - - - - - - - - - - - - 21
Installation - - - - - - - - - - - - - - - - - - - - 21
In the Windows Explorer, double click the SecurityCode
application. Or, you can access this application by clicking
on Security code.exe through the program group. - - 22
Common Problems- - - - - - - - - - - - - - - - 23
Interpreting Error Messages - - - - - - - - - - - 24
Other Messages - - - - - - - - - - - - - - - - - 25
Communication cable - - - - - - - - - - - - - - 27
Cannondale Diagnostic and Maintenance tool Main Win-
dow - - - - - - - - - - - - - - - - - - - - - - - - 28
ECU Operating code - - - - - - - - - - - - - - - 29
Calibrations - - - - - - - - - - - - - - - - - - - 37
ECU Monitor - - - - - - - - - - - - - - - - - - - 39
Reading Fault Codes - - - - - - - - - - - - - - - 40
FAULT TROUBLESHOOTING - - - - - - - - - - - - - - 42
Sensor Supply Voltage - - - - - - - - - - - - - - 42
System Voltage - - - - - - - - - - - - - - - - - 43
Fuel Pump - - - - - - - - - - - - - - - - - - - - 44
Ignition Coil - - - - - - - - - - - - - - - - - - - 45
Cooling Fan (ATV Only) - - - - - - - - - - - - - 46
Fuel Injectors - - - - - - - - - - - - - - - - - - 47
Throttle Position Sensor (TPS) - - - - - - - - - - 50
Air temperature Sensor - - - - - - - - - - - - - - 51
Coolant Sensor - - - - - - - - - - - - - - - - - 53
Idle Air Control Valve (IACV) - - - - - - - - - - - 55
Crankshaft Position Sensor- - - - - - - - - - - - 56
COMPONENT TESTING (NON-EFI)- - - - - - - - - - - - 57
Battery - - - - - - - - - - - - - - - - - - - - - - 57
Rectifier /Regulator - - - - - - - - - - - - - - - - 57
Flywheel - - - - - - - - - - - - - - - - - - - - - 58
Start Button (ATV & Motorcycle) - - - - - - - - - 58
Engine Stop Button- - - - - - - - - - - - - - - - 58
Engine Stop Switch (ATV) - - - - - - - - - - - - 59
Clutch Lever Switch (ATV) - - - - - - - - - - - - 59
Key Switch - - - - - - - - - - - - - - - - - - - - 59
Starter Solenoid - - - - - - - - - - - - - - - - - 59
Starter Motor - - - - - - - - - - - - - - - - - - - 60
Fuses - - - - - - - - - - - - - - - - - - - - - - 60
5 5
8/14/02