Related Manuals for KYMCO Aglity 50
Summary of Contents for KYMCO Aglity 50
- Page 1 Do not remove this Owner’s Manual from the vehicle. Read this manual carefully before operating the vehicle as it contains important safety information.
- Page 2 Read this manual carefully. This Owner’s Manual contains important information on safety, operation and maintenance of your KYMCO scooter. Any one who operates your scooter should carefully read and understand the contents of this manual before riding the scooter. For your safety, understand and follow all of the warnings contained in this Owner’s Manual and the labels applied to your scooter.
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Page 3: Table Of Contents
Break-in Recommendations ............... 16 Specifications (Agility 50) ................51 Tire Break-in ....................17 Specifications (Agility 125) ................. 52 Emission - KYMCO Clean Air System ............53 Pre-ride Inspection ................18 -25 Emission Information & EPA Warranty ............54 Engine Oil Inspection ................. 19 Brake Inspection .................. -
Page 4: Section 1 - Safety
Due to improvements or other changes, there may be information in this manual that differs slightly from your vehicle. KYMCO reserves the right to make product and publication changes at any time, without notice, and without incurring any obligation. -
Page 5: Scooter Safety
You will find many helpful recommendations throughout this approved by KYMCO for this scooter. manual. Here are some very important safety tips: Inspect your scooter before riding... - Page 6 SCOOTER SAFETY PROTECTIVE APPAREL 2 2 2 2 2 For your safety, always wear an approved motorcycle or scooter 3 3 3 3 3 helmet, eye protection, boots, gloves, long pants, and a long- sleeved shirt or jacket whenever you ride your scooter. Helmets and protection 1 1 1 1 1 Your helmet is your most important piece of riding gear be-...
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Page 7: Load Limits & Loading Guidelines
LOAD LIMITS & LOADING GUIDELINES These general guidelines may help you decide how to add 6 6 6 6 6 accessories to your scooter and how to load it properly. Load limits These specifications are the load limits for your Agility scooter. Overloading the scooter will affect its stability and handling. -
Page 8: Accessories & Modifications
The addition of unsuitable accessories to your scooter can lead to unsafe operating conditions. It is not possible for KYMCO to test each accessory on the market, or all of the combinations of the available accessories; however, your KYMCO dealer can assist you in selecting quality accessories and then install them correctly. -
Page 9: Section 2 - Controls & Features
SECTION 2 - CONTROLS & FEATURES Location of parts & controls 1 Left front turn signal 3 3 3 3 3 2 Rear brake lever 3 Turn signal switch, headlight dim- mer switch, passing light button, 4 4 4 4 4 2 2 2 2 2 horn button 5 5 5 5 5... - Page 10 CONTROLS & FEATURES Location of parts & controls 1 Battery 5 5 5 5 5 2 Exhaust muffler 6 6 6 6 6 3 Right rear turn signal 7 7 7 7 7 4 Rear carrier 4 4 4 4 4 5 Ignition switch 8 8 8 8 8 3 3 3 3 3...
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Page 11: Keys
CONTROLS & FEATURES Ignition switch & Steering lock Keys Your Agility scooter is supplied with two identical ignition switch 1 1 1 1 1 keys. The ignition key operates the ignition switch, the steer- ing lock, and is used to open the seat to gain access to the center compartment and the fuel filler cap. - Page 12 CONTROLS & FEATURES Do not turn the ignition switch to the lock position when riding, as this could cause the steering to lock and you could lose control of your scooter. Unlocking the steering Insert and rotate the ignition switch key clockwise from the “LOCK”...
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Page 13: Right-Hand Handlebar Switch
CONTROLS & FEATURES Right handlebar switch Left handlebar switch 3 3 3 3 3 1 1 1 1 1 5 5 5 5 5 4 4 4 4 4 2 2 2 2 2 Engine stop switch 1 1 1 1 1 : Headlamp switch -- UP 3 3 3 3 3 : The engine stop switch turns off the ignition, stopping the en- The upper switch position turns the headlight high beam on. -
Page 14: Turn Signal Switch
CONTROLS & FEATURES Under-seat storage compartment Your scooter is equipped with an under-seat storage compart- 8 8 8 8 8 ment that permits you to secure your helmet or other items. 6 6 6 6 6 7 7 7 7 7 AT AT AT AT AT 9 9 9 9 9 Turn signal switch:... -
Page 15: Helmet Posts
CONTROLS & FEATURES Main stand Helmet posts (center stand) Your scooter has two helmet posts AK so you can secure your Your Agility scooter is equipped with a main (center) stand. helmet(s) outside of the under-seat storage compartment. AK AK AK AK AK AK AK AK AK AK To park your scooter on the main stand, stand on the left side With the seat up, put the helmet’s retaining ring onto the helmet... -
Page 16: Instruments
CONTROLS & FEATURES Instruments Digital clock 5 5 5 5 5 8 8 8 8 8 4 4 4 4 4 6 6 6 6 6 3 3 3 3 3 7 7 7 7 7 2 2 2 2 2 9 9 9 9 9 1 1 1 1 1 1 1 1 1 1 Odometer: Indicates the total riding mileage of the scooter. -
Page 17: Passenger Foot Rest
CONTROLS & FEATURES Passenger foot rest The floorboard of your Agility scooter is equipped with a raised section AT and floorboard area for use when you are carrying a passenger. AT AT AT AT AT Riding with a passenger will change the handling char- acteristics of your scooter. -
Page 18: Section 3 - Operation
SECTION 3 - OPERATION Break-in recommendations The first 600 miles (1,000 km) of riding are the most important This aids in the mating process of the engine and transmis- in the life of your scooter. Following proper break-in proce- sion components. It is essential that some stress be placed on dures during this time will help ensure maximum life and per- these components during break-in to ensure that this mating formance from your new scooter. -
Page 19: Tire Break-In
Unless you have formal training as a service techni- cian and have access to KYMCO technical reference materials, it is strongly suggested that you have the initial service performed by a KYMCO dealer. -
Page 20: Pre-Ride Inspection
If you detect any problem, be sure to address it im- 7. Instruments: Make sure the speedometer, fuel level gauge mediately, or have it corrected by your KYMCO dealer. and indicator lights function (page 23). 8. Lights and horn: Check that headlight, tail/brake light, turn signals, indicators and horn function properly (page 24). -
Page 21: Engine Oil Inspection
OPERATION PRI - Engine oil level inspection NOTE: Park your scooter on the main stand, on level ground. Use extreme caution when performing the oil level in- spection or any other checks if the scooter’s engine 1 1 1 1 1 has been recently run. -
Page 22: Tire Inspection
1. Measure the free-play at the right brake lever end: 0.4 - 0.6 in (10 - 20 mm). See your KYMCO dealer immediately if the front brake le- ver free-play is not within specification. 2 2 2 2 2 Front tire (rider only): 17.5 PSI (1.25 kg/cm... - Page 23 3. Check the tread depth 4 at the wear indicator points 5. If unsafe riding condition on your scooter. Replace worn or the tread is worn smooth at these points, the tire must damaged tires immediately for your, and your passenger’s, be replaced. safety. Consult your KYMCO dealer for replacement tire service.
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Page 24: Fuel Level / Filler Cap
OPERATION PRI - Fuel level inspection / Refilling When the fuel level gauge needle approaches “E” (indicating the tank is nearly empty) refill the tank with unleaded gasoline. Do not overfill the tank. There should be no fuel in the fuel filler neck. -
Page 25: Steering & Handlebar Inspection
3. Does the fuel level gauge needle 3 indicate the fuel level? 4. Turn the handlebar from the center fully to the left and then NOTE: Contact your KYMCO dealer for repair of your fully to the right, feeling for any loose components and lis- scooter’s instruments if they are not functioning properly. -
Page 26: Horn & Lights Inspection
The turn signals indicate your turning intentions. Because all of these systems are vital safety items, con- 3 3 3 3 3 tact your KYMCO dealer for replacement bulbs or elec- trical system service or repair should there be any mal- functions. -
Page 27: Chassis Inspection
OPERATION PRI - Chassis inspection Front suspension & rear shock absorber: Check the op- Complete the pre-ride inspection of your scooter by checking eration of the suspension by pressing down on the handlebars items on its chassis. and seat. Make sure the suspension returns in a smooth fash- ion. -
Page 28: Starting The Engine (Electric Start)
OPERATION Starting the engine (electric start) To start your scooter using the electric starting motor, follow this procedure: The brake must be adjusted and functioning properly to lock the rear wheel during starting or the scooter NOTE: Before starting, check the engine oil and fuel lev- could accelerate away when the engine starts. -
Page 29: Starting The Engine (Kick Start)
If the scooter does not start, con- tact your KYMCO dealer as your scooter may need to have 3. While squeezing the rear brake lever, kick down on the its fuel system cleaned and adjusted. -
Page 30: Riding Your Scooter
OPERATION Riding your scooter NOTE: After starting, allow the engine oil to circulate be- fore riding your scooter. Allow sufficient idling time after warm or cold engine start-up before applying load or rev- ving the engine. This allows time for the lubricating oil to reach all the critical engine components. - Page 31 OPERATION 5. Limit the maximum speed of your scooter during the first 600 miles (1,000 km) of operation. Keep the road speed 2 2 2 2 2 below 25 MPH (40 KPH) during this break-in period. 4. Control the scooter’s speed with the throttle grip. Rotating the grip towards you 2 will increase the scooter’s 6.
- Page 32 OPERATION 7. When riding and turning the scooter, use smooth move- ments. Reduce your speed when riding your scooter in the rain. Wet road surfaces reduce tire grip and greatly increases NOTE: At certain speeds your scooter will turn more ef- the distance required for safe braking.
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Page 33: Parking Your Scooter
OPERATION Parking your scooter Use the following procedure and suggestions when parking your scooter. 1. Place the scooter on level ground. 9. When you stop the scooter, press the center of the turn signal indicator switch to cancel the signal flashing. Turn the ignition switch to the “OFF“... -
Page 34: Section 3 - Operation
OPERATION The scooter may fall over if it is not parked on level Do not park your scooter in a place that hinders traffic, ground. or that is unsafe to you or others. Make sure flammable materials such as dry grass or leaves do not come into contact with the exhaust sys- tem when parking your scooter. -
Page 35: Section 4 - Maintenance
If your scooter tips over or becomes involved in a crash, nomical and trouble-free riding. It will also help reduce air pol- be sure your KYMCO dealer inspects all major parts, lution and maximize fuel economy. even if you are able to make some repairs. -
Page 36: Maintenance Schedule
* Should be serviced by your KYMCO dealer, unless you have the proper tools, service data and are technically qualified. * * In the interest of safety, we recommend these items be serviced only by your KYMCO dealer. KYMCO USA recommends that your KYMCO dealer road test your scooter after each periodic maintenance service is completed. -
Page 37: Maintenance Schedule
MAINTENANCE Maintenance Schedule - Agility 50 & 125 MILEAGE 200 mi 600 mi 1850 mi 3100 mi 4300 mi 5500 mi 7000 mi Pre-ride inspection page 300 km 1000 km 3000 km 5000 km 7000 km 9000 km 11000 km ITEM Engine oil * 19, 40... -
Page 38: Tires
MAINTENANCE Tires NOTE: Check the tire inflation pressure and tire tread con- dition at the periods listed in the Periodic Maintenance Failure to follow these warnings may result in an acci- Schedule. For maximum safety and good tire life, the tire dent due to tire failure. -
Page 39: Air Filter Maintenance
3. Remove the air cleaner case cover 2. Using the wrong KYMCO air cleaner element or a non- KYMCO air cleaner element which is not of equivalent 4. Remove the air cleaner element quality may cause premature engine wear or perfor- 5. -
Page 40: Fuel System
4. Check for leakage at the fuel tank 4. ously injure you. Wear protective clothing and a face shield, or have a qualified technician perform the bat- tery maintenance. Replace any fuel system components that are leaking fuel. Contact your KYMCO dealer for fuel system service and repairs. -
Page 41: Fuse
Serious damage to the electrical system or a fire circuit or an overload in the electrical system. hazard may result, causing a dangerous loss of lights or engine power. NOTE: See your KYMCO dealer for electrical system diagnosis and repair. -
Page 42: Engine Oil
MAINTENANCE Engine oil Engine oil recommendation Use a premium quality 4-stroke engine oil to ensure longer The engine and related components can become very hot. service life of your scooter. Only use oils that have a SJ rating Use care when inspecting or adjusting the oil level to avoid per the API service classification. - Page 43 MAINTENANCE 3. Replace the drain bolt 1. Tighten it to the specified torque. Oil drain plug torque: 18 lb-ft (25 N-m) 4. Add engine oil through the oil filler/dipstick hole. Engine oil capacity: 0.95 qt (0.9 L) Engine oil viscosity: SAE 15W-40 1 1 1 1 1 Do not overfill the engine with oil.
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Page 44: Transmission Fluid Change
MAINTENANCE Transmission fluid change 1. Place the scooter on its main stand. 3. After the fluid has drained out, reinstall the drain bolt with a new sealing washer and tighten it to the specified torque. Transmission fluid drain bolt torque: 15 lb-ft (20 N-m) 4. -
Page 45: Spark Plug
(usually a higher der cap. Remove the cap. number; consult with your KYMCO dealer when 2. Add the specified type of brake fluid to bring the level up to selecting an alternate spark plug). -
Page 46: Brake Shoe & Pad Inspection
3 3 3 3 3 the brake shoes must be in- free play adjustment. spected and possibly be replaced by your KYMCO dealer. 3. Adjust the rear brake major free play so the pointer on the NOTE: If the wear indicator grooves in the front brake pads... -
Page 47: Cleaning Your Scooter
MAINTENANCE Cleaning Clean your scooter regularly to protect the surface finishes and inspect for damage, wear, and oil, coolant or brake fluid leakage. Avoid cleaning products that are not specifically designed for scooter, motorcycle, or automobile surfaces. Nonspecific clean- ers may contain harsh detergents or chemical solvents that could damage the metal, paint, and plastic on your scooter. - Page 48 MAINTENANCE Removing road salt 6. Test the brakes before riding the scooter. Several applica- The salt used in some communities to prevent road icing can tions of the brakes may be necessary to restore normal brak- ing performance. become very corrosive to your scooter. Wash your scooter as soon as possible if it comes in contact with road salt (or sea water).
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Page 49: Storage
MAINTENANCE STORAGE GUIDE 3. To prevent rusting in the cylinder, perform the following: Extended storage, such as for the winter months, requires that Remove the spark plug cap from the spark plug, and use tape you take certain steps to reduce the effects of deterioration or string to secure the cap to any convenient plastic body part from the non-use of your scooter. - Page 50 Removal from storage 1. Uncover and clean the scooter. 2. Change the engine oil if more than 1 month has passed since the start of storage. 3. Charge the battery as required (use a quality charger de- signed for use on a maintenance-free type battery). Install the battery.
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Page 51: Maintenance Record
MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED & NOTES... -
Page 52: Section 4 - Maintenance
MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED & NOTES... -
Page 53: Specifications (Agility 50)
SPECIFICATIONS - AGILITY 50 Dimensions Chassis Overall length .......... 72.0 in (1830 mm) Tire size, front ............. 120/70 - 12 Overall width ..........27.1 in (690 mm) Tire size, rear............130/70 - 12 Overall height .......... 44.5 in (1130 mm) Chassis material ........... -
Page 54: Specifications (Agility 125)
SPECIFICATIONS - AGILITY 125 Dimensions Chassis Overall length .......... 72.0 in (1830 mm) Tire size, front ............. 120/70 - 12 Overall width ..........27.1 in (690 mm) Tire size, rear............130/70 - 12 Overall height .......... 44.3 in (1125 mm) Chassis material ........... -
Page 55: Emission - Kymco Clean Air System
KYMCO Clean-Air System The KYMCO Clean-Air System is a secondary air suction system that helps the exhaust gases to burn more completely. When the engine's exhaust is sent into the exhaust system, it contains some unused fuel. This exhaust is still hot enough to burn the unused fuel. -
Page 56: Emission Information & Epa Warranty
Do not modify the engine, intake or exhaust components, as doing so will affect compliance with these noise level requirements. Please do not modify or change any KYMCO-designed components that may alter the sound or emission level from your Agility scooter. -
Page 57: Kymco Limited Scooter Warranty
KYMCO LIMITED WARRANTY... -
Page 58: Load Limits & Guidelines
Electric Start Button ..........11 Left-hand Handlebar Switch ......11 - 12 Steering & Handlebar Inspection ......23 Emission - KYMCO Clean Air System ....53 Load Limits & Guidelines ........5 Storage ............47 - 48 Emission Information & EPA Warranty ....54 Locations of Parts &... -
Page 59: Identification Numbers Record
The ignition switch key identification code is stamped on tab 1 supplied with the key. If you require a replacement key, you will need this code to obtain a new key from your authorized KYMCO dealer. Record the key number in the box above. - Page 60 5 Stan Perkins Road Spartanburg, SC 29307 Telephone: (888) 235-3417 FAX: (864) 327-4745 Prepared: February 2009 T300-KG10SA/KN25SA-US-A5...