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RAM Dodge 2010 Owner's Manual

Truck diesel supplement
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Ram Truck
Diesel Supplement
2 0 1 0
OWNE R ' S MANUAL

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Summary of Contents for RAM Ram Dodge 2010

  • Page 1 Ram Truck Diesel Supplement 2 0 1 0 OWNE R ’ S MANUAL...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS SECTION PAGE ............3 INTRODUCTION .

  • Page 4: Introduction

    INTRODUCTION CONTENTS A Message From Chrysler Group LLC ..4...
  • Page 5 4 INTRODUCTION A MESSAGE FROM CHRYSLER GROUP LLC NOTE: Some aftermarket products may cause severe Chrysler Group LLC and Cummins welcome you as a engine/transmission and/or exhaust system damage. Cummins turbocharged diesel-powered truck owner. Your vehicle’s Powertrain Control Systems can detect...
  • Page 6 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE CONTENTS Steering Wheel Lock — If Equipped ..6 To Release The Steering Wheel Lock ..6 To Manually Lock The Steering Wheel .

  • Page 7: Things To Know Before Starting Your Vehicle 5

    6 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE STEERING WHEEL LOCK — IF EQUIPPED NOTE: If you turned the wheel to the right to engage Your vehicle may be equipped with a passive steering the lock, you must turn the wheel slightly to the right to wheel lock.

  • Page 8: Things To Know Before Starting Your Vehicle 7

    THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 7 • Observe vehicle oil pressure and temperature indica- For additional vehicle break-in requirements, refer to tors. “Trailer Towing” in “Starting and Operating” of the Owners Manual. • Check the coolant and oil levels frequently. Because of the construction of the Cummins turbo- •...
  • Page 10 UNDERSTANDING YOUR INSTRUMENT PANEL CONTENTS Instrument Cluster ..... 10 Electronic Vehicle Information Center (EVIC) . . . 21 Instrument Cluster Description ... . . 11 Electronic Vehicle Information Center (EVIC) Displays .

  • Page 11: Understanding Your Instrument Panel 9

    10 UNDERSTANDING YOUR INSTRUMENT PANEL INSTRUMENT CLUSTER...

  • Page 12: Understanding Your Instrument Panel 11

    UNDERSTANDING YOUR INSTRUMENT PANEL 11 • Check for an inoperative outside light bulb if either INSTRUMENT CLUSTER DESCRIPTION indicator flashes at a rapid rate. 1. Tachometer The tachometer indicates engine speed in revolutions per 3. Fuel Gauge minute. Shows level of fuel in tank when ignition switch is in the ON position.
  • Page 13 12 UNDERSTANDING YOUR INSTRUMENT PANEL 7. 4LOW Indicator Light – If Equipped WARNING! This light alerts the driver that the vehicle is in the four-wheel drive LOW mode. The front and A hot engine cooling system is dangerous. You or rear driveshafts are mechanically locked to- others could be badly burned by steam or boiling gether forcing the front and rear wheels to...
  • Page 14 UNDERSTANDING YOUR INSTRUMENT PANEL 13 9. 4WD Auto Indicator Light – If Equipped 13. Odometer/Trip Odometer Button The 4WD AUTO indicator light will be illumi- Press this button to toggle between the odometer and the nated whenever the four-wheel drive mode is trip odometer display.
  • Page 15 14 UNDERSTANDING YOUR INSTRUMENT PANEL To reset a trip odometer, display the desired trip odom- then it will display the engine hour value. The engine eter to be reset then push and hold the button for hours will be displayed for a period of 30 seconds until approximately two seconds until the display resets.
  • Page 16 UNDERSTANDING YOUR INSTRUMENT PANEL 15 NOTE: The voltmeter may show a gauge fluctuation at 19. Brake Warning Light various engine temperatures. This cycling operation is This light monitors various brake functions, caused by the post-heat cycle of the intake manifold including brake fluid level and parking brake heater system.
  • Page 17 16 UNDERSTANDING YOUR INSTRUMENT PANEL The dual brake system provides a reserve braking capac- WARNING! ity in the event of a failure to a portion of the hydraulic system. A leak in either half of the dual brake system is Driving a vehicle with the “Brake Warning Light”...
  • Page 18 UNDERSTANDING YOUR INSTRUMENT PANEL 17 the parking brake is applied or a brake fault is detected. As an added safety feature, your vehicle has been If the light does not illuminate, have the light inspected equipped with a Tire Pressure Monitoring System by an authorized dealer.
  • Page 19 18 UNDERSTANDING YOUR INSTRUMENT PANEL Your vehicle has also been equipped with a TPMS CAUTION! malfunction indicator to indicate when the system is not operating properly. The TPMS malfunction indicator is The TPMS has been optimized for the original combined with the low tire pressure telltale. When the equipment tires and wheels.
  • Page 20 UNDERSTANDING YOUR INSTRUMENT PANEL 19 21. Malfunction Indicator Light (MIL) Although your vehicle will usually be drivable and not The Malfunction Indicator Light (MIL) is part of need towing, see your authorized dealer for service as an onboard diagnostic (OBDII) system which soon as possible.
  • Page 21 20 UNDERSTANDING YOUR INSTRUMENT PANEL 23. Front Fog Light Indicator Light – If Equipped 25. Seat Belt Reminder Light This indicator will illuminate when the front fog When the ignition switch is first turned ON, this lights are on. light will turn on for five to eight seconds as a bulb check.

  • Page 22: Electronic Vehicle Information Center (Evic)

    UNDERSTANDING YOUR INSTRUMENT PANEL 21 tires lose traction and the Electronic Stability Program (ESP) becomes active. The ESP/TCS Indicator Light also flashes when TCS is active. Be sure to adapt your speed and driving to the prevailing road conditions. If the ESP/TCS Indicator Light is on solid, the ESP system has been turned off by the driver or a temporary condition exists that will not allow full ESP function.
  • Page 23 22 UNDERSTANDING YOUR INSTRUMENT PANEL • Perform Service Wait To Start Light The “Wait To Start Light” will illuminate when the • Exhaust Filter XX% Full ignition is turned to the RUN position and the • Exhaust Filter Full – Power Reduced See Dealer intake manifold temperature is below 66°F (19°C).
  • Page 24 UNDERSTANDING YOUR INSTRUMENT PANEL 23 Oil Change Required 1. Turn the ignition switch to the ON position. (Do not Your vehicle is equipped with an engine oil change start the engine) indicator system. The Oil Change Required message will 2. Fully press the accelerator pedal slowly three times flash in the EVIC display for approximately 10 seconds within 10 seconds.
  • Page 26 STARTING AND OPERATING CONTENTS Starting Procedures ..... 28 Starting Procedure – Engine Manifold Air Temperature Below 0°F (-18°C) ... . 31 Manual Transmission –...
  • Page 27 26 STARTING AND OPERATING Cooling System Tips – Automatic Manual Transmission — If Equipped ..57 Transmission ......39 Shifting .

  • Page 28: Starting And Operating

    STARTING AND OPERATING 27 Adding Fuel ......66 Avoid Using Contaminated Fuel ... 67 Fuel Filler Cap .

  • Page 29: Starting Procedures

    28 STARTING AND OPERATING STARTING PROCEDURES Automatic Transmission – If Equipped Before starting your vehicle, adjust your seat, adjust both Start the engine with the shift lever in NEUTRAL or inside and outside mirrors, and fasten your seat belts. PARK position. Apply the brake before shifting to any driving range.

  • Page 30: Normal Starting Procedure - Engine Manifold Air Temperature Above 66°F (19°C)

    STARTING AND OPERATING 29 NOTE: The engine block heater cord is a factory in- 2. Shift into PARK for an automatic transmission. For stalled option. If your vehicle is not equipped, heater vehicles equipped with a manual transmission, fully cords are available from your authorized MOPAR press and hold the clutch pedal and shift into NEUTRAL.

  • Page 31: Starting Procedure - Engine Manifold Air

    30 STARTING AND OPERATING “Electronic Vehicle Information Center (EVIC)” in “Un- CAUTION! derstanding Your Instrument Panel” for further informa- tion. When engine temperatures fall below 66°F (19°C) Do not crank engine for more than 15 seconds at a the “Wait To Start Light” will remain on indicating the time or starter motor damage may result.

  • Page 32: Starting Procedure - Engine Manifold Air Temperature Below 0°F (-18°C)

    STARTING AND OPERATING 31 2. After the “Wait To Start Light” goes off, turn the NOTE: • Engine idle speed will automatically increase to 1,000 ignition switch to the START position. Do not press the accelerator during starting. RPM at low coolant temperatures to improve engine warm-up.
  • Page 33 32 STARTING AND OPERATING off, but before the engine is started. However, excessive 3. If the vehicle is driven and vehicle speed exceeds cycling of the manifold heaters will result in damage to 19 mph (31 km/h) before the manifold heater post-heat the heater elements or reduced battery voltage.

  • Page 34: Starting Fluids

    STARTING AND OPERATING 33 Starting Fluids WARNING! WARNING! Do not leave children or animals inside parked vehicles in hot weather. Interior heat build up may Starting fluids or flammable liquids are never to be cause serious injury or death. used in the Cummins diesel engine (see Warning label).

  • Page 35: Cold Weather Precautions

    34 STARTING AND OPERATING engine control module. Post-heat operation can run for several minutes, and then the electrical system and voltmeter needle will stabilize. • The cycling action will cause temporary dimming of the headlamps, interior lamps, and also a noticeable reduction in blower motor speed.
  • Page 36 STARTING AND OPERATING 35 • The engine requires the use of “Ultra Low Sulfur Battery Blanket Usage Diesel Fuel”. Use of incorrect fuel could result in A battery loses 60% of its cranking power as the battery engine and exhaust system damage. Refer to “Fuel temperature decreases to 0°F (-18°C).

  • Page 37: Engine Idling

    36 STARTING AND OPERATING • Applying the throttle will cancel fast idle Your vehicle is equipped with a turbo speed limiter, this feature limits the engine speed to 1,200 RPM when • If the engine is equipped with an exhaust brake, engine coolant temperatures are below 70°F (21°C).

  • Page 38: Stopping The Engine

    STARTING AND OPERATING 37 NOTE: For EVIC messages related to the vehicle’s 2. The engine RPM will go up to 1100 RPM. To increase exhaust system, refer to “Maintenance Procedures/ the RPM, press and hold the ACCEL/RESUME switch Intervention Regeneration Strategy – EVIC Message Pro- and the idle speed will increase to approximately 1500 cess Flow”...
  • Page 39 38 STARTING AND OPERATING NOTE: Idle Time Turbo- • During engine shut down on vehicles equipped with Driving (min.) Be- Load charger manual transmissions, it is normal for the diesel Condition fore Engine Temperature engine to resonate heavily for a moment during engine Shutdown shut off.

  • Page 40: Engine Speed Control

    STARTING AND OPERATING 39 Engine Speed Control Avoid Low Coolant Temperature Operation Continual operation at low engine coolant (antifreeze) CAUTION! temperature below the normal range on the gauge 140°F (60°C) can be harmful to the engine. Low engine coolant Prevent overspeeding the engine going downhill. (antifreeze) temperature can cause incomplete combus- When descending steep grades, use a combination of tion which allows carbon and varnish to form on piston...
  • Page 41 40 STARTING AND OPERATING • Up Steep Hills — Do Not Operate The Engine With Failed Parts Select a lower transmission gear, but try and keep the Practically all failures give some warning before the parts torque converter clutch engaged. fail.

  • Page 42: Engine Block Heater - If Equipped

    STARTING AND OPERATING 41 ENGINE BLOCK HEATER — IF EQUIPPED WARNING! The engine block heater warms engine coolant and permits quicker starts in cold weather. Connect the heater Remember to disconnect the cord before driving. cord to a ground-fault interrupter protected 110–115 Volt Damage to the 110–115 Volt electrical cord could AC electrical outlet with a grounded, three-wire exten- cause electrocution.

  • Page 43: Diesel Exhaust Brake (Engine Braking) - If Equipped

    42 STARTING AND OPERATING DIESEL EXHAUST BRAKE (ENGINE BRAKING) — Once the switch is in the ON position and the vehicle is IF EQUIPPED moving faster than 5 mph (8 km/h); the exhaust brake The exhaust brake feature will only function when the will automatically operate when the driver removes driver turns the exhaust brake switch to the ON position.
  • Page 44 STARTING AND OPERATING 43 Benefits of the exhaust brake are: WARNING! • vehicle driving control Do not use the exhaust brake feature when driving in • reduced brake fade icy or slippery conditions as the increased engine braking can cause the rear wheels to slide and the •...

  • Page 45: Automatic Transmission - If Equipped

    44 STARTING AND OPERATING AUTOMATIC TRANSMISSION — IF EQUIPPED WARNING! • Unintended movement of a vehicle could injure CAUTION! those in and near the vehicle. As with all vehicles, Damage to the transmission may occur if the follow- you should never exit a vehicle while the engine is ing precautions are not observed: running.

  • Page 46: Brake/Transmission Shift Interlock System

    STARTING AND OPERATING 45 Brake/Transmission Interlock Manual Override WARNING! (Continued) Column Shifter • It is dangerous to move the shift lever out of PARK There is an override for the BTSI that allows you to move or NEUTRAL if the engine speed is higher than the shift lever out of the PARK position if an electrical idle speed.

  • Page 47: Six-Speed Automatic Transmission With Overdrive (68Rfe) - If Equipped (Ram Truck Only)

    46 STARTING AND OPERATING 5. Using the screwdriver, press and hold the override tab Six-Speed Automatic Transmission with through the access port (ringed circle) on the bottom of Overdrive (68RFE) – If Equipped the steering column. (Ram Truck Only) The shift lever display located in the instrument panel cluster indicates the transmission gear range (the selector is illuminated for night driving).
  • Page 48 STARTING AND OPERATING 47 the transmission into third gear, the transmission will will be maintained as the top gear. To disable ERS, simply never shift above third gear, but can shift down into press and hold the switch up (+) until “D” is displayed in second or first gear, when needed.
  • Page 49 48 STARTING AND OPERATING Gear Ranges WARNING! (Continued) DO NOT race the engine when shifting from PARK or • Your vehicle could move and injure you and others NEUTRAL position into another gear range. if it is not completely in PARK. Check by trying to PARK move the shift lever back and forth without first This range supplements the parking brake by locking the...
  • Page 50 STARTING AND OPERATING 49 NEUTRAL NOTE: Use caution when operating a heavily loaded Use this range when the vehicle is standing for prolonged vehicle in second or first gear in high ambient tempera- periods with the engine running. The engine may be tures as torque converter slip can impose significant started in this range.
  • Page 51 50 STARTING AND OPERATING • transmission reached normal operating The transmission will downshift from Overdrive to temperature. DRIVE if the accelerator pedal is fully pressed at vehicle speeds above approximately 35 mph (56 km/h). NOTE: If the vehicle is started in extremely cold tem- peratures, the transmission may not shift into Overdrive When To Use TOW/HAUL and will automatically select the most desirable gear for...
  • Page 52 STARTING AND OPERATING 51 Torque Converter Clutch A feature designed to improve fuel economy has been included in the automatic transmission on your vehicle. A clutch within the torque converter engages automati- cally at calibrated speeds. This may result in a slightly different feeling or response during normal operation in the upper gears.

  • Page 53: Automatic Transmission With Overdrive (As68Rc) - If Equipped (Chassis Cab Only)

    52 STARTING AND OPERATING transmission is sufficiently warm, will demonstrate PARK position (Brake Interlock System). To drive, move that the transmission is able to shift into and out of the shift lever from PARK or NEUTRAL to the desired Overdrive. drive position.
  • Page 54 STARTING AND OPERATING 53 WARNING! WARNING! (Continued) • It is dangerous to move the shift lever out of PARK • Never use the PARK position as a substitute for or NEUTRAL if the engine speed is higher than the parking brake. Always apply the parking idle speed.
  • Page 55 54 STARTING AND OPERATING DRIVE FIRST This range provides all forward gears, including fourth This range should be used for driving up very steep hills gear direct and fifth or sixth (if equipped) gear overdrive and for engine braking at low speeds 12 mph (19 km/h) (refer to “Overdrive Operation”...
  • Page 56 STARTING AND OPERATING 55 • the engine coolant has reached normal operating tem- If the transmission temperature gets extremely hot, the perature; transmission will automatically select the most desirable gear for operation at this temperature. If the transmission • vehicle speed is above approximately 38 mph temperature becomes hot enough, the “Transmission (61 km/h) for fifth gear and 50 mph (80 km/h) for Temperature Warning Light”...
  • Page 57 56 STARTING AND OPERATING select TOW HAUL. This will improve performance and WARNING! reduce the potential for transmission overheating or failure due to excessive shifting. When operating in Do not use the TOW HAUL feature when driving in “TOW HAUL” mode, sixth gear (if equipped) is disabled icy or slippery conditions.

  • Page 58: Manual Transmission - If Equipped

    STARTING AND OPERATING 57 • If the vehicle has not been driven in several days, the A clutch within the torque converter engages automati- cally at calibrated speeds. This may result in a slightly first few seconds of operation after shifting the trans- different feeling or response during normal operation in mission into gear may seem sluggish.

  • Page 59: Shifting

    58 STARTING AND OPERATING Shifting CAUTION! Never drive with your foot resting on the clutch pedal, or attempt to hold the vehicle on a hill with the clutch pedal partially engaged, as this will cause abnormal wear on the clutch. NOTE: During cold weather, you may experience in- creased effort in shifting until the transmission fluid warms up.

  • Page 60: Downshifting

    STARTING AND OPERATING 59 Fully press the clutch pedal before shifting gears. As you vehicle speeds listed for acceleration. When heavily release the clutch pedal, lightly press the accelerator loaded or pulling a trailer these recommended up-shift pedal. speeds may not apply. This transmission has a “creeper”...
  • Page 61 60 STARTING AND OPERATING Maximum Recommended Downshift Speeds WARNING! CAUTION! Do not downshift for additional engine braking on a slippery surface. The drive wheels could lose their Failure to follow the recommended downshifting grip and the vehicle could skid. speeds may cause the engine to overspeed and/or damage the clutch disc even if the clutch pedal is CAUTION! pressed.

  • Page 62: Reverse Shifting

    STARTING AND OPERATING 61 Reverse Shifting POWER TAKE OFF OPERATION — IF EQUIPPED To shift into REVERSE (R), bring the vehicle to a com- (CHASSIS CAB ONLY) plete stop. Press the clutch and pause briefly to allow the This vehicle when equipped with either the automatic gear train to stop rotating.

  • Page 63: Mobile Mode

    62 STARTING AND OPERATING • Parking brake applied (vehicles equipped with simply turn the upfitter-provided on/off switch to the manual transmission) OFF position or press the CANCEL cruise switch. • Vehicle engine must be running To operate the PTO via a remote switch the customer must make sure the above conditions are met.

  • Page 64: Power Take Off - Aftermarket Installation

    PTO www.dodge.com/bodybuilder or contact the manufac- on/off switch. At this point, the customer may place the turer directly at dodgebbg@chrysler.com (e-mail) or vehicle in a forward or reverse gear and have PTO (866) 205–4102 (toll free).

  • Page 65: Engine Runaway

    64 STARTING AND OPERATING ENGINE RUNAWAY FUEL REQUIREMENTS Use good quality diesel fuel from a reputable supplier in WARNING! your vehicle. Federal law requires that you must fuel this vehicle with Ultra Low Sulfur Highway Diesel fuel (15 In case of engine runaway due to flammable fumes ppm Sulfur maximum) and prohibits the use of Low from gasoline spills or turbocharger oil leaks being Sulfur Highway Diesel fuel (500 ppm Sulfur maximum)

  • Page 66: Fuel Specifications

    STARTING AND OPERATING 65 Fuel Specifications WARNING! The Cummins diesel engine has been developed to take advantage of the high energy content and generally Do not use alcohol or gasoline as a fuel blending lower cost No. 2 Ultra Low Sulfur diesel fuel or No. 2 agent.

  • Page 67: Adding Fuel

    66 STARTING AND OPERATING ADDING FUEL WARNING! CAUTION! A fire may result if fuel is pumped into a portable container that is on a truck bed. You could be burned. To avoid fuel spillage and overfilling, do not “top Always place fuel containers on the ground while off”...

  • Page 68: Avoid Using Contaminated Fuel

    STARTING AND OPERATING 67 microbes form “slime” that will clog fuel filters and lines. WARNING! Drain condensation from the supply tank and change the • Never have any smoking materials lit in or near line filter on a regular basis. the vehicle when the fuel filler cap is removed or NOTE: When a diesel engine is allowed to run out of the tank filled.

  • Page 70: What To Do In Emergencies

    WHAT TO DO IN EMERGENCIES CONTENTS Jump Starting ......70 With Portable Starting Unit ....73...
  • Page 71 70 WHAT TO DO IN EMERGENCIES JUMP STARTING cables to start a vehicle’s engine because its batteries are discharged, the following procedure should be used: WARNING! Set the parking brake and place an automatic transmis- • To prevent personal injury or damage to clothing, sion in PARK (or NEUTRAL for a manual transmission).
  • Page 72 WHAT TO DO IN EMERGENCIES 71 1. Attach one jumper cable to the positive terminal of booster battery and the other end of the same cable to the positive terminal of the discharged battery. WARNING! Do not permit vehicles to touch each other as this could establish a ground connection and personal injury could result.
  • Page 73 72 WHAT TO DO IN EMERGENCIES 2. Connect one end of the other jumper cable to negative 3. Take care that the clamps from one cable do not (-) post of booster battery. Connect the other end of the inadvertently touch clamps from the other cable. Do not jumper cable to a good ground on the engine block of the lean over the battery when making connection.
  • Page 74 WHAT TO DO IN EMERGENCIES 73 With Portable Starting Unit WARNING! There are many types of these units available. Follow the manufacturer’s instructions for necessary precautions Any procedure other than above could result in: • Personal injury caused by electrolyte squirting out and operation.
  • Page 76 MAINTAINING YOUR VEHICLE CONTENTS Engine Compartment — 6.7L Diesel ..77 Cooling System ..... . 93 Maintenance Procedures .
  • Page 77 76 MAINTAINING YOUR VEHICLE Noise Control System Required Fluids, Lubricants And Genuine Parts ..110 Maintenance & Warranty ....105 Engine .

  • Page 78: Engine Compartment - 6.7L Diesel

    MAINTAINING YOUR VEHICLE 77 ENGINE COMPARTMENT — 6.7L DIESEL 1 — Battery 7 — Engine Oil Dipstick 2 — Engine Coolant Reservoir 8 — Washer Fluid Reservoir 3 — Automatic Transmission Dipstick (If Equipped) 9 — Engine Oil Fill 4 — Brake Fluid Reservoir 10 —...

  • Page 79: Maintenance Procedures

    Immediately have potential malfunctions Checking Oil Level examined by an authorized Chrysler Group LLC To assure proper lubrication of your vehicle’s engine, the dealership or qualified repair center. engine oil must be maintained at the correct level. Check the oil level at regular intervals.

  • Page 80: Maintaining Your Vehicle 79

    MAINTAINING YOUR VEHICLE 79 parked overnight. When checking oil after operating the Checking the oil while the vehicle is on level ground will engine, first ensure the engine is at full operating tem- improve the accuracy of the oil level readings. Add oil perature, then wait for 30 minutes after engine shutdown only when the level on the dipstick is below the “ADD”...
  • Page 81 API CJ-4 certified and is recommended for all oil used in the engine. meet the requirements of Chrysler Group LLC. Use The same oil change interval is to be followed for MOPAR or an equivalent oil meeting Chrysler Material synthetic oil as for petroleum based oil.
  • Page 82 MAINTAINING YOUR VEHICLE 81 Engine Oil Viscosity (SAE Grade) Use SAE 15W-40 engine oil that meets Chrysler Materials Standard MS-10902 and the API CJ-4 engine oil category. In ambient temperatures below 0°F (-18°C), SAE 5W-40 synthetic engine oil that meets Chrysler Materials Stan- dard MS-10902 and the API CJ-4 engine oil category is required.
  • Page 83 82 MAINTAINING YOUR VEHICLE Engine oil not designated by the Chrysler or Cummins lube odorants) to the engine oil. Engine oil is an engi- Material Standards and API CJ-4 should not be used, as neered product and its performance may be impaired by engine and exhaust system durability may be compro- supplemental additives.

  • Page 84: Engine Air Cleaner Filter

    MAINTAINING YOUR VEHICLE 83 Engine Air Cleaner Filter The “SERVICE AIR FILTER” message could be displayed periodically. This is because engine air flow requirements CAUTION! change based on driving conditions. As the filter becomes more restrictive and air flow requirements increase the All air entering the engine intake must be filtered.

  • Page 85: Draining Fuel/Water Separator Filter

    84 MAINTAINING YOUR VEHICLE If the vehicle experiences a sudden loss of engine power without restricting air flow. Rely on the Engine Control when being driven in heavy snow, rain or when plowing Module to determine when a filter change is necessary. snow, and the “SERVICE AIR FILTER”...
  • Page 86 MAINTAINING YOUR VEHICLE 85 If water is detected in the water separator while the Upon proper draining of the water from the fuel filter, the engine is running, or while the ignition switch is in the “Water In Fuel Indicator Light” will remain illuminated ON position, the “Water In Fuel Indicator Light”...
  • Page 87 86 MAINTAINING YOUR VEHICLE drain. Leave the drain valve open until all water and contaminants have been removed. When clean fuel is visible, close the drain valve by turning it clockwise, and turn the ignition switch to OFF. NOTE: The fuel/water separator drain valve is located on the bottom of the fuel filter housing.
  • Page 88 MAINTAINING YOUR VEHICLE 87 6. Remove the used filter cartridge from the housing and CAUTION! (Continued) dispose of according to your local regulations. • Do not prefill the fuel filter when installing a new 7. Wipe clean the sealing surfaces of the lid and housing. fuel filter.

  • Page 89: Priming If The Engine Has Run Out Of Fuel

    88 MAINTAINING YOUR VEHICLE Priming If The Engine Has Run Out Of Fuel CAUTION! WARNING! Do not engage the starter motor for more than 15 sec- onds at a time. Allow two minutes between the Do not open the high pressure fuel system with the cranking intervals.

  • Page 90: Intervention Regeneration Strategy - Evic Message Process Flow

    MAINTAINING YOUR VEHICLE 89 Intervention Regeneration Strategy – EVIC CAUTION! Message Process Flow The Cummins diesel engine meets all EPA Heavy Duty Due to lack of lubricants in alcohol or gasoline, the Diesel Engine Emissions Standards, resulting in the low- use of these fuels can cause damage to the fuel est emitting diesel engine ever produced.
  • Page 91 90 MAINTAINING YOUR VEHICLE Refer to the following messages that may be displayed on maintenance may include replacing the Closed Crank- your Electronic Vehicle Information Center (EVIC): case Ventilation (CCV) filter element, cleaning of the EGR Cooler, and cleaning of the EGR Valve. The procedure for WARNING! clearing and resetting the Perform Service indicator message...
  • Page 92 MAINTAINING YOUR VEHICLE 91 By simply driving your vehicle at highway speeds for as Service Required – See Dealer Now little as 45 minutes, you can remedy the condition in the Regeneration has been disabled due to a system malfunc- particulate filter system and allow your Cummins diesel tion.

  • Page 93: Maintenance-Free Batteries

    92 MAINTAINING YOUR VEHICLE CAUTION! CAUTION! See your authorized dealer, as damage to the exhaust It is essential when replacing the cables on the system could occur soon with continued operation. battery that the positive cable is attached to the positive post and the negative cable is attached to the Maintenance-Free Batteries negative post.

  • Page 94: Cooling System

    MAINTAINING YOUR VEHICLE 93 Battery Blanket Usage Engine Coolant Checks A battery loses 60% of its cranking power as the battery Check the engine coolant (antifreeze) protection every temperature decreases to 0°F (-18°). For the same de- 12 months (before the onset of freezing weather, where crease in temperature, the engine requires twice as much applicable).
  • Page 95 94 MAINTAINING YOUR VEHICLE If the cap is sealing properly, the engine coolant (anti- CAUTION! freeze) will begin to drain from the coolant recovery • Mixing of engine coolant (antifreeze) other than bottle. DO NOT REMOVE THE COOLANT PRESSURE CAP WHEN THE COOLING SYSTEM IS HOT. specified HOAT engine coolant (antifreeze), may result in engine damage and may decrease corro- Cooling System –...
  • Page 96 MAINTAINING YOUR VEHICLE 95 • Mix a minimum solution of 50% HOAT engine coolant Adding Coolant Your vehicle has been built with an improved engine (antifreeze) and distilled water. Use higher concentra- coolant (antifreeze) that allows extended maintenance tions (not to exceed 70%) if temperatures below -34°F intervals.
  • Page 97 96 MAINTAINING YOUR VEHICLE Cooling System Pressure Cap WARNING! (Continued) The cap must be fully tightened to prevent loss of engine • Do not use a pressure cap other than the one coolant (antifreeze), and to ensure that engine coolant specified for your vehicle.
  • Page 98 MAINTAINING YOUR VEHICLE 97 engine cold, the level of the engine coolant (antifreeze) in normally a result of moisture from rain, snow, or high the coolant recovery bottle should be between the ranges humidity accumulating on the radiator and being vapor- indicated on the bottle.

  • Page 99: Charge Air Cooler - Inter-Cooler

    98 MAINTAINING YOUR VEHICLE • Maintain engine coolant (antifreeze) concentration at Charge Air Cooler – Inter-Cooler 50% HOAT engine coolant (antifreeze) (minimum) The charge air cooler is positioned between the radiator and distilled water for proper corrosion protection of and the air conditioner condenser. Air enters the engine your engine, which contains aluminum components.

  • Page 100: Brake System

    MAINTAINING YOUR VEHICLE 99 Brake System WARNING! Brake Master Cylinder – Brake Fluid Level Check • Use only manufacturer’s recommended brake The fluid level of the master cylinder should be checked fluid. Refer to “Fluids, Lubricants, and Genuine when performing under the hood service, or immedi- Parts”...

  • Page 101: Clutch Hydraulic System

    100 MAINTAINING YOUR VEHICLE WARNING! (Continued) WARNING! (Continued) • To avoid contamination from foreign matter or • Do not allow petroleum based fluid to contami- moisture, use only new brake fluid or fluid that nate the brake fluid. Brake seal components could has been in a tightly closed container.

  • Page 102: Manual Transmission - If Equipped

    MAINTAINING YOUR VEHICLE 101 Fluid Level Check Automatic Transmission – If Equipped This fluid level can be checked by removing the filler Lubricant Selection plug. The fluid level should be to the bottom edge of the Refer to “Fluids, Lubricants, and Genuine Parts” in filler plug hole with the vehicle in a level position.
  • Page 103 102 MAINTAINING YOUR VEHICLE To properly check the automatic transmission fluid level, 6. Remove the dipstick again and note the fluid level on the following procedure must be used: both sides. The fluid level should be between the “HOT” (upper) reference holes on the dipstick at normal operat- 1.
  • Page 104 MAINTAINING YOUR VEHICLE 103 (25 km) of driving. At normal operating temperature, the CAUTION! fluid cannot be held comfortably between the fingertips. Be aware that if the fluid temperature is below 50°F To properly check the transmission fluid, the following (10°C) it may not register on the dipstick.
  • Page 105 104 MAINTAINING YOUR VEHICLE fluid cannot be comfortably held between the fingertips. NOTE: If it is necessary to check the transmission below Only use the cold region of the dipstick as a rough the operating temperature, the fluid level should be reference when doing initial oil level set after transmis- between the two COLD (lower) holes on the dipstick sion rebuild or transmission refill.

  • Page 106: Maintenance & Warranty

    MAINTAINING YOUR VEHICLE 105 that the dipstick cap is properly reseated. It is normal for the dipstick cap to spring back slightly from its fully seated position, as long as the seal remains engaged in the dipstick tube. Fluid and Filter Change Refer to “Maintenance Schedule”...
  • Page 107 106 MAINTAINING YOUR VEHICLE or suspected. Proper maintenance of the entire vehicle Tampering With Noise Control System Prohibited will help the effectiveness of the noise control systems. Federal law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any Exhaust System person, other than for purposes of maintenance, repair, or Inspect the entire exhaust system for leaks and damaged...
  • Page 108 MAINTAINING YOUR VEHICLE 107 • EXHAUST SYSTEM control with all applicable U.S. EPA Noise Control Regu- lations. − Removal or rendering inoperative exhaust system components including the muffler or tailpipe. This warranty covers this vehicle as designed, built and equipped by the manufacturer, and is not limited to any •...
  • Page 109 108 MAINTAINING YOUR VEHICLE Maintenance Log and Service Chart (Diesel Engines) Noise Systems Maintenance Chart and Service Log — Insert Month, Day, Year under column mileage closest to the mileage at which service was performed. MILES 7,500 15,000 22,500 30,000 37,500 45,000 52,500...

  • Page 110: Fluid Capacities

    MAINTAINING YOUR VEHICLE 109 FLUID CAPACITIES U.S. Metric Engine Oil with Filter 6.7L Turbo Diesel Engine 12 Quarts 11.4 Liters Cooling System 6.7L Turbo Diesel Engine (MOPAR Engine Coolant/ 5.7 Gallons 21.4 Liters Antifreeze 5 Year/100,000 Mile Formula or equivalent)

  • Page 111: Fluids, Lubricants And Genuine Parts

    Engine Oil In ambient temperatures below 0°F (-18°C), 5W-40 synthetic engine oil that meets Chrysler Materials Standard MS-10902 and the API CJ-4 engine oil category is required. In ambient temperatures above 0°F (-18°C), 15W-40 engine oil that meets Chrysler Materials Standard MS-10902 and the API CJ-4 engine oil category is required.
  • Page 112 MAINTAINING YOUR VEHICLE 111 Component Fluid, Lubricant, or Genuine Part Crankcase Ventilation Filter MOPAR CCV Filter or equivalent. Fuel Selection Use good quality diesel fuel from a reputable supplier in your vehicle. Federal law requires that you must fuel this vehicle with Ultra Low Sulfur Highway Diesel fuel (15 ppm Sulfur maximum) and prohibits the use of Low Sulfur Highway Diesel fuel (500 ppm Sulfur maximum) to avoid damage to the emissions control system.

  • Page 113: Chassis

    112 MAINTAINING YOUR VEHICLE Chassis Component Fluid, Lubricant, or Genuine Part Automatic Transmission (Six-Speed MOPAR ATF+4 Automatic Transmission Fluid or equivalent licensed 68RFE) – Ram Truck Only ATF+4 product. Automatic Transmission (Six-Speed MOPAR AS68RC Automatic Transmission Fluid or equivalent. AS68RC) – Chassis Cab Only Clutch Linkage MOPAR Multi-Purpose Grease, NLGI Grade 2 E.P.
  • Page 114 MAINTENANCE SCHEDULES CONTENTS Maintenance Schedule ....114 Perform Service Indicator ....116 Oil Change Indicator System .

  • Page 115: Maintenance Schedule

    114 MAINTENANCE SCHEDULES • Check the fluid levels of the coolant reservoir, brake MAINTENANCE SCHEDULE master cylinder, and transmission and transfer case (if CAUTION! equipped), add as needed. At Each Oil Change Failure to perform the required maintenance items may result in damage to the vehicle. •...

  • Page 116: Oil Change Indicator System

    MAINTENANCE SCHEDULES 115 Oil Change Indicator System For information on resetting the Oil Change Indicator message, refer to “Oil Change Required” under “EVIC Ram Truck Pick-Up (2500 and 3500 Models) Displays” in the “Electronic Vehicle Information Center Your vehicle is equipped with an engine oil change (EVIC)”...

  • Page 117: Perform Service Indicator

    116 MAINTENANCE SCHEDULES Ram Truck Chassis Cab will display “Perform Service”. When the “Perform Ser- (3500, 4500, and 5500 Models) vice” message is displayed on the EVIC it is necessary to Replace the engine oil and oil filter every 7,500 miles have the emissions maintenance performed.
  • Page 118 Under no circumstances should oil change intervals exceed 7,500 miles (12 000 km) or six months, whichever comes first. ❏ Rotate tires. ❏ Lubricate front drive shaft fitting (4x4). ❏ Lubricate outer tie rod ends. Odometer Reading Date Repair Order # Dealer Code Signature Authorized Chrysler Dealer...
  • Page 119 ❏ Inspect the front (4x4) and rear axle fluid, change if using your vehicle for police, taxi, fleet, off-road or frequent trailer towing. Odometer Reading Date Repair Order # Dealer Code Signature Authorized Chrysler Dealer...
  • Page 120 ❏ Inspect drive belt, replace if necessary. ❏ Lubricate front drive shaft fitting (4x4). ❏ Lubricate outer tie rod ends. ❏ Inspect brake linings. ❏ Inspect and adjust parking brake if necessary. Odometer Reading Date Repair Order # Dealer Code Signature Authorized Chrysler Dealer...
  • Page 121 ❏ Inspect the front (4x4) and rear axle fluid, change if using your vehicle for police, taxi, fleet, off-road or frequent trailer towing. ❏ Check the transfer case fluid (4x4). ❏ Change automatic transmission fluid (Chassis Cab Only). Odometer Reading Date Repair Order # Dealer Code Signature Authorized Chrysler Dealer...
  • Page 122 Under no circumstances should oil change intervals exceed 7,500 miles (12 000 km) or six months, whichever comes first. ❏ Rotate tires. ❏ Lubricate front drive shaft fitting (4x4). ❏ Lubricate outer tie rod ends. Odometer Reading Date Repair Order # Dealer Code Signature Authorized Chrysler Dealer...
  • Page 123 ❏ Inspect and adjust parking brake if necessary. ❏ Inspect the front (4x4) and rear axle fluid, change if using your vehicle for police, taxi, fleet, off-road or frequent trailer towing. Odometer Reading Date Repair Order # Dealer Code Signature Authorized Chrysler Dealer...
  • Page 124 Under no circumstances should oil change intervals exceed 7,500 miles (12 000 km) or six months, whichever comes first. ❏ Rotate tires. ❏ Lubricate front drive shaft fitting (4x4). ❏ Lubricate outer tie rod ends. Odometer Reading Date Repair Order # Dealer Code Signature Authorized Chrysler Dealer...
  • Page 125 ❏ Change automatic transmission fluid and filter(s) if using your vehicle for any of the following: police, fleet, or frequent trailer towing (Ram Truck Only). ❏ Inspect the manual transmission fluid, add if necessary. ❏ Change the transfer case fluid (4x4). Odometer Reading Date Repair Order # Dealer Code Signature Authorized Chrysler Dealer...
  • Page 126 ❏ Lubricate outer tie rod ends. ❏ Inspect brake linings. ❏ Inspect and adjust parking brake if necessary. ❏ Replace Crankcase Ventilation Filter (CCV). ❏ Clean EGR Cooler (Ram Truck Only)**. Odometer Reading Date Repair Order # Dealer Code Signature Authorized Chrysler Dealer...
  • Page 127 ❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for damage, wear, improper looseness or end play; replace if necessary. ❏ Inspect the front (4x4) and rear axle fluid, change if using your vehicle for police, taxi, fleet, off-road or frequent trailer towing. Odometer Reading Date Repair Order # Dealer Code Signature Authorized Chrysler Dealer...
  • Page 128 Under no circumstances should oil change intervals exceed 7,500 miles (12 000 km) or six months, whichever comes first. ❏ Rotate tires. ❏ Lubricate front drive shaft fitting (4x4). ❏ Lubricate outer tie rod ends. Odometer Reading Date Repair Order # Dealer Code Signature Authorized Chrysler Dealer...
  • Page 129 ❏ Inspect the front (4x4) and rear axle fluid, change if using your vehicle for police, taxi, fleet, off-road or frequent trailer towing. ❏ Check the transfer case fluid (4x4). ❏ Change automatic transmission fluid (Chassis Cab Only). Odometer Reading Date Repair Order # Dealer Code Signature Authorized Chrysler Dealer...
  • Page 130 ❏ Lubricate outer tie rod ends. ❏ Flush and replace engine coolant, if not replaced at 60 months. ❏ Flush and replace power steering fluid (3500 Ram Truck Only). Odometer Reading Date Repair Order # Dealer Code Signature Authorized Chrysler Dealer...
  • Page 131 ❏ Flush and replace power steering fluid. ❏ Inspect the front (4x4) and rear axle fluid, change if using your vehicle for police, taxi, fleet, off-road or frequent trailer towing. Odometer Reading Date Repair Order # Dealer Code Signature Authorized Chrysler Dealer...
  • Page 132 ❏ Rotate tires. ❏ Lubricate front drive shaft fitting (4x4). ❏ Lubricate outer tie rod ends. ❏ Inspect brake linings. ❏ Inspect and adjust parking brake if necessary. Odometer Reading Date Repair Order # Dealer Code Signature Authorized Chrysler Dealer...
  • Page 133 ❏ Change the manual transmission fluid if using your vehicle for any of the following: police, fleet, or frequent trailer towing. ❏ Change the transfer case fluid (4x4). Odometer Reading Date Repair Order # Dealer Code Signature Authorized Chrysler Dealer...
  • Page 134 Under no circumstances should oil change intervals exceed 7,500 miles (12 000 km) or six months, whichever comes first. ❏ Rotate tires. ❏ Lubricate front drive shaft fitting (4x4). ❏ Lubricate outer tie rod ends. Odometer Reading Date Repair Order # Dealer Code Signature Authorized Chrysler Dealer...
  • Page 135 ❏ Inspect the front (4x4) and rear axle fluid, change if using your vehicle for police, taxi, fleet, off-road or frequent trailer towing. ❏ Replace Crankcase Ventilation Filter (CCV). ❏ Clean EGR Valve (Ram Truck Only). ❏ Clean EGR Cooler (Ram Truck Only). Odometer Reading Date Repair Order # Dealer Code Signature Authorized Chrysler Dealer...
  • Page 136 Under no circumstances should oil change intervals exceed 7,500 miles (12 000 km) or six months, whichever comes first. ❏ Rotate tires. ❏ Lubricate front drive shaft fitting (4x4). ❏ Lubricate outer tie rod ends. Odometer Reading Date Repair Order # Dealer Code Signature Authorized Chrysler Dealer...
  • Page 137 ❏ Inspect the front (4x4) and rear axle fluid, change if using your vehicle for police, taxi, fleet, off-road or frequent trailer towing. ❏ Check the transfer case fluid (4x4). ❏ Change automatic transmission fluid (Chassis Cab Only). Odometer Reading Date Repair Order # Dealer Code Signature Authorized Chrysler Dealer...
  • Page 138 MAINTENANCE SCHEDULES 137 Inspection and service should also be performed anytime WARNING! a malfunction is observed or suspected. Retain all • You can be badly injured working on or around a receipts. motor vehicle. Do only service work for which you * This maintenance is not required if belt was previously have the knowledge and the right equipment.

  • Page 140: Index

    INDEX...
  • Page 141 140 INDEX Adding Fuel ......66 Brake Fluid ......112 Air Cleaner, Engine Brake System .
  • Page 142 INDEX 141 Coolant Level ..... . . 93,96 Electronic Range Select (ERS) ....46 Disposal of Used Coolant .
  • Page 143 142 INDEX Exhaust System ......106 Gauge ....... 11 Requirements .
  • Page 144 INDEX 143 Jump Starting ......70 Maintenance Procedures ....78 Maintenance Schedule .
  • Page 145 144 INDEX Change Interval ......79 Radiator Cap (Coolant Pressure Cap) ..94,96 Dipstick .
  • Page 146 INDEX 145 Steering Transmission Wheel Lock ......6 Automatic ......46,52 Synthetic Engine Oil .
  • Page 147 Chrysler Group LLC 10D241-226-AB Printed in U.S.A. 2nd Edition...

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2010 truck diesel supplement

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