Installing The Front Fork Legs - Yamaha YZF-R125 Service Manual

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12.Install:
• Fork spring "1"
NOTE:
Install the spring with the smaller pitch "a" facing
up.
1
13.Install:
• O-ring New
(to front fork cap)
• Front fork cap
• Clip New
NOTE:
• Before installing the front fork cap, lubricate its
O-ring with grease.
• Insert the front fork cap into the inner tube, and
then install the clip, making sure that the cap is
securely held in place with the clip.
EAS23050

INSTALLING THE FRONT FORK LEGS

The following procedure applies to both of the
front fork legs.
1. Install:
• Front fork leg
Temporarily tighten the upper and lower
bracket pinch bolts.
NOTE:
Make sure the inner tube end position "a" is 24.5
mm (0.96 in) from the top of the upper bracket.
a
4-51
2. Tighten:
• Lower bracket pinch bolt "1"
Lower bracket pinch bolt
28 Nm (2.8 m·kg, 20 ft·lb)
• Upper bracket pinch bolt "2"
Upper bracket pinch bolt
23 Nm (2.3 m·kg, 17 ft·lb)
• Handlebar bolt "3"
Handlebar bolt
9 Nm (0.9 m·kg, 6.5 ft·lb)
• Handlebar pinch bolt "4"
Handlebar pinch bolt
23 Nm (2.3 m·kg, 17 ft·lb)
EWA5D71018
WARNING
Make sure the brake hose, clutch cable, and
leads are routed properly.
1
4
2
FRONT FORK
a
3