Air Cleaner; Spark Plug; Flywheel Brake Inspection (If Equipped) - Honda GCV160 Owner's Manual

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Oil Level Check
See Figures 2, 3,
page
3.
1. Check the oil with the engine stopped and level.
2. Remove the oil filler cap/dipstick [1] and wipe it clean.
3. Insert the oil filler cap/dipstick into the oil filler neck as shown, but
do not screw it in, and then remove it to check the oil level.
4. If the oil level is near or below the lower limit mark [2] on the
dipstick, remove the oil filler cap/dipstick, and fill with the
recommended oil to the upper limit mark [3]. Do not overfill.
5. Reinstall the oil filler cap/dipstick [1].
Oil Change
See Figure 3,
page
3.
Drain the engine oil when the engine is warm. Warm oil drains quickly
and completely.
1. Turn the fuel valve to the OFF position to reduce the possibility of
fuel leakage.
2. Place a suitable container next to the engine to catch the used oil.
3. Remove the oil filler cap/dipstick [1] and drain the oil into the
container by tipping the engine toward the oil filler neck [4].
Please dispose of used motor oil in a manner that is compatible
with the environment. We suggest you take used oil in a sealed
container to your local recycling center or service station for
reclamation. Do not throw it in the trash, pour it on the ground, or
pour it down a drain.
4. With the engine in a level position, fill to the upper limit mark [3] on
the dipstick with the recommended oil.
Refill amount: 12.0 ~ 13.5 oz (0.35 ~ 0.40 )
Always check the oil level with the dipstick after filling.
NOTICE
Running the engine with a low oil level can cause engine damage.
5. Reinstall the oil filler cap/dipstick [1] securely.

AIR CLEANER

A properly maintained air filter will help prevent dirt from entering your
engine. Dirt entering the carburetor can be drawn into small passages
in the carburetor and cause premature engine wear. These small
passages can become blocked, causing starting or running problems.
You will need to clean the filter more frequently if you operate the
engine in very dusty areas.
NOTICE
Operating the engine without a filter, or with damaged filter, will allow
dirt to enter the engine, causing rapid engine wear. This type of
damage is not covered under your Distributor’s Limited Warranty.
We recommend the use of a Honda Genuine air filter to ensure it
seals and performs as designed. Using a non-Honda air filter can
result in dirt bypassing the filter, causing damage to the engine or fuel
system.
Inspection
See Figure 4
page
3.
,
1. Press the latch tabs [1] on the top of the air cleaner cover [2], and
remove the cover. Check the filter [3] to be sure it is clean and in
good condition.
2. Reinstall the filter and air cleaner cover.
Cleaning
See Figure 4
page
3.
,
1. Tap the filter several times on a hard surface to remove dirt, or
blow compressed air not exceeding 30 psi (207 kPa) through the
filter from the clean side that faces the engine. Never try to brush
off dirt. Brushing will force dirt into the fibers.
2. Wipe dirt from the air cleaner body [4] and cover using a moist rag.
Be careful to prevent dirt from entering the air duct [5] that leads to
the carburetor.

SPARK PLUG

See Figure 5
page
3.
,
Recommended Spark Plug:
NGK - BPR6ES
Pressure washer applications
NGK - BPR5ES
All other applications
The recommended spark plug is the correct heat range for normal
engine operating temperatures.
NOTICE
Incorrect spark plugs can cause engine damage.
For good performance, the spark plug must be properly gapped and
free of deposits.
1. Disconnect the cap from the spark plug, and remove any dirt from
the spark plug area.
2. Use the proper size spark plug wrench [1] to remove the spark
plug.
3. Inspect the spark plug. Replace it if damaged, badly fouled, if the
sealing washer [2] is in poor condition, or if the electrode is worn.
4. Measure the electrode gap with a suitable gauge. The correct gap
is 0.028 ~ 0.030 in (0.70 ~ 0.80 mm). If adjustment is needed,
correct the gap by carefully bending the side electrode.
5. Install the spark plug carefully, by hand, to avoid cross-threading.
6. After the spark plug is seated, tighten with the proper size spark
plug wrench to compress the washer.
When installing a new spark plug, tighten 1/2 turn after the spark
plug seats to compress the washer.
When reinstalling the original spark plug, tighten 1/8 ~ 1/4 turn
after the spark plug seats to compress the washer.
NOTICE
Properly tighten the spark plug. A loose spark plug can become
very hot and can damage the engine. Overtightening the spark
plug can damage the threads in the cylinder head.
7. Attach the spark plug cap to the spark plug.

FLYWHEEL BRAKE INSPECTION (if equipped)

See Figures 6, 7,
page
3.
Start the engine outdoors. Move the throttle lever to the FAST position
and release the flywheel brake lever; the engine should stop quickly.
1. Remove the three flange nuts [1] from the recoil starter [2], and
remove the recoil starter from the engine.
2. Remove the fuel tank [3] from the engine without disconnecting the
fuel tube [4]. If the fuel tank contains fuel, keep it level as you
remove it and set it beside the engine in a level position.
3. Check the brake shoe [5] thickness. If it is less than 3 mm, take the
engine to your authorized Honda servicing dealer.
4. Install the fuel tank and recoil starter, and tighten the three nuts
securely.
Page 8

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