Yamaha JOGR JOGRR CS50 Owner's Manual
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Yamaha JOGR JOGRR CS50 Owner's Manual

Yamaha JOGR JOGRR CS50 Owner's Manual

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OWNER'S MANUAL
CS50 / CS50M / CS50Z
5RW-F8199-E4

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Summary of Contents for Yamaha JOGR JOGRR CS50

  • Page 1 OWNER’S MANUAL CS50 / CS50M / CS50Z 5RW-F8199-E4...
  • Page 2 EAU10110 Welcome to the Yamaha world of motorcycling! As the owner of the CS50/CS50M/CS50Z, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependa- bility.
  • Page 3 Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your scooter and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer. EWA12410 s WARNING PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS SCOOTER.
  • Page 4 IMPORTANT MANUAL INFORMATION EAUS1172 CS50/CS50M/CS50Z OWNER’S MANUAL ©2007 by YAMAHA MOTOR ESPAÑA S.A. 1st edition, October 2007 All rights reserved. Any reprinting or unauthorized use without the written permission of YAMAHA MOTOR ESPAÑA S.A. is expressly prohibited. Printed in Spain.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION .....1-1 OPERATION AND IMPORTANT Checking the front brake pads RIDING POINTS ........5-1 and rear brake shoes ....6-14 Further safe-riding points ....1-4 Starting a cold engine ......5-1 Checking the brake fluid level ..6-15 DESCRIPTION........2-1 Starting off ........5-2 Changing the brake fluid ....6-16 Left view ...........2-1 Acceleration and deceleration ..5-2...
  • Page 6 TABLE OF CONTENTS SPECIFICATIONS .......8-1 CONSUMER INFORMATION .....9-1 Identification numbers ......9-1...

  • Page 7: Safety Information

    SAFETY INFORMATION EAUT1010 Safe riding • Ride where other motorists can SCOOTERS ARE SINGLE TRACK ● Always make pre-operation see you. Avoid riding in anot- VEHICLES. THEIR SAFE USE AND checks. Careful checks may help her motorist’s blind spot. OPERATION DEPENDENT prevent an accident.
  • Page 8 Modifications made to this scooter • Always signal before turning or single most critical factor in the pre- not approved by Yamaha, or the changing lanes. Make sure that vention or reduction of head injuries. removal of original equipment, may ●...
  • Page 9 SAFETY INFORMATION this scooter. Since Yamaha cannot they must be as lightweight as Maximum load: test all other accessories that may be possible and should be kept to CS50 169 kg (373 lb) available, you must personally be res- a minimum.

  • Page 10: Further Safe-Riding Points

    SAFETY INFORMATION Gasoline and exhaust gas • Do not park the scooter on a EAU10371 Further safe-riding points ● GASOLINE IS HIGHLY FLAMMA- slope or soft ground, otherwise ● Be sure to signal clearly when BLE: it may fall over. making turns.
  • Page 11 SAFETY INFORMATION ● Always wear a helmet, gloves, trousers (tapered around the cuff and ankle so they do not flap), and a bright colored jacket. ● Do not carry too much luggage on the scooter. An overloaded scooter is unstable.

  • Page 12: Description

    DESCRIPTION EAU32220 Left view CS50/CS50M 1. Storage compartment (page 3-11) 5. Final transmission oil drain bolt (page 6-7) 2. Shock absorber assembly 6. Kickstarter (page 3-10) 3. Final transmission oil filler cap (page 6-7) 7. Air filter element (page 6-9) 4.
  • Page 13 DESCRIPTION EAU32220 CS50Z 1. Storage compartment (page 3-11) 6. Kickstarter (page 3-10) 2. Shock absorber assembly 7. Air filter element (page 6-9) 3. Final transmission oil filler cap (page 6-7) 8. Coolant level window (page 6-8) 4. Adjusting nut (page 6-13) 9.

  • Page 14: Right View

    DESCRIPTION EAU32230 Right view CS50/CS50M 1. Grab bar (page 5-2) 6. Fuse (page 6-20) 2. Oil tank cap (page 3-7/page 3-9) 7. Luggage hook (page 3-12) 3. Fuel tank cap (page 3-7) 8. Centerstand (page 6-17) 4. Seat (page 3-10) 9.
  • Page 15 DESCRIPTION EAU32230 CS50Z 1. Grab bar (page 5-2) 7. Luggage hook (page 3-12) 2. Oil tank cap (page 3-7/page 3-9) 8. Coolant reservoir cap (page 6-8) 3. Fuel tank cap (page 3-7) 9. Centerstand (page 6-17) 4. Seat (page 3-10) 10.

  • Page 16: Controls And Instruments

    DESCRIPTION EAU32240 Controls and instruments CS50/CS50M/CS50Z 1. Rear brake lever (page 3-7) 7. Throttle grip (page 6-10) 2. Left handlebar switches (page 3-6) 8. Front brake lever (page 3-6) 3. Speedometer (page 3-3) 4. Multi-function display (page 3-4) 5. Main switch/steering lock (page 3-1) 6.

  • Page 17: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10660 2. Push the key in from the “e” OFF “e” Main switch/steering lock position, and then turn it to “m” All electrical systems are off. The key while still pushing it. can be removed. 3.

  • Page 18: Indicator And Warning Lights

    2-stroke The corresponding indicator light flas- engine oil tank has been refilled, have hes when the turn signal switch is a Yamaha dealer check the electrical pushed to the left or right. circuit. ECA10010...

  • Page 19: Speedometer

    INSTRUMENT AND CONTROL FUNCTIONS EAU11431 EAU11591 UK ONLY Coolant temperature warning light Speedometer CS50/CS50M “y” (for CS50Z) CS50/CS50M This warning light comes on when the engine overheats. When this occurs, stop the engine immediately and allow the engine to cool. km/h km/h ECA10020...

  • Page 20: Multi-Function Display

    INSTRUMENT AND CONTROL FUNCTIONS ● EAUS1420 a fuel gauge 3. To change the tens digit, push Multi-function display ● a self-diagnosis device the button for at least seconds. ● a function button (which selects 4. When the tens digit starts flas- and resets various modes of the hing, push the button to set the multi-function display)
  • Page 21 INSTRUMENT AND CONTROL FUNCTIONS If the fuel electrical circuit is defective, all LCD segments of the fuel gauge will flash. If this occurs, have a Yama- ha dealer check the vehicle. PRESS BUTTON PRESS BUTTON 1. Odometer 2. Tripmeter 7. Push the button for at least two seconds to start the clock.

  • Page 22: Handlebar Switches

    INSTRUMENT AND CONTROL FUNCTIONS EAU12347 EAU12400 EAU12900 Dimmer switch “j/k” Handlebar switches Front brake lever Set this switch to “j” for the high Left beam and to “k” for the low beam. EAU12460 Turn signal switch “c/d” To signal a right-hand turn, push this switch to “d”.

  • Page 23: Rear Brake Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12950 EAU13201 EWA10140 s WARNING Rear brake lever Fuel and 2-stroke engine oil tank caps Make sure that the fuel and 2-stro- ke engine oil tank caps are properly installed before riding the scooter. 1. Rear brake lever 1.

  • Page 24: Fuel

    The following precautions must be in the tank. Fill the fuel tank to the observed to prevent a fire hazard or bottom of the filler tube as shown. Your Yamaha engine has been desig- other damages. ned to use regular unleaded gasoline ●...

  • Page 25: 2-Stroke Engine Oil

    INSTRUMENT AND CONTROL FUNCTIONS EAU13452 EAUM1141 2-stroke engine oil 2-stroke engine oil tank To access the 2-stroke engine oil tank, open the storage compartment. (See page 3-11.) 1. Remove the 2-stroke engine oil tank cap by pulling it off. NOTE: Make sure that the 2-stroke engine oil 1.

  • Page 26: Kickstarter

    INSTRUMENT AND CONTROL FUNCTIONS EAUS1050 EAU14160 Kickstarter Seat To start the engine, push the kickstar- To open the seat ter down lightly with your foot until the 1. Place the scooter on the centers- gears engage, and then push it down tand.

  • Page 27: Storage Compartment

    INSTRUMENT AND CONTROL FUNCTIONS EAU14510 ECA10080 NOTE: CAUTION: Storage compartment ● Some helmets cannot be stored Keep the following points in mind in the storage compartment when using the storage compart- because of their size or shape. ment. ● Do not leave your scooter unat- ●...

  • Page 28: Luggage Hook

    INSTRUMENT AND CONTROL FUNCTIONS EAUT1070 Luggage hook 1. Luggage hook EWAT1030 s WARNING ● Do not exceed the load limit of 1.5 kg (3.3 lb) for the luggage hook. ● Do not exceed the maximum load of CS50/CS50M 169 kg (373 lb) CS50Z 166 (366 lb) for the vehicle.

  • Page 29: Pre-Operation Checks

    PRE-OPERATION CHECKS EAU15593 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpec- tedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid lea- kage or loss of tire air pressure could have serious consequences.

  • Page 30: Pre-Operation Check List

    • Make sure that operation is smooth. • Check cable free play. Throttle grip 6-10, 6-16 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Check for damage. • Check tire condition and tread depth.
  • Page 31 PRE-OPERATION CHECKS ITEM CHECKS PAGE • Make sure that operation is smooth. 6-17 Centerstand • Lubricate pivot if necessary. • Make sure that all nuts, bolts and screws are properly tightened. — Chassis fasteners • Tighten if necessary. Instruments, lights, signals •...

  • Page 32: Operation And Important Riding Points

    CAUTION: kickstarter. If the oil level warning light does ECA11040 not come on, have a Yamaha dealer CAUTION: check the electrical circuit. For maximum engine life, never accelerate hard when the engine is 2.

  • Page 33: Starting Off

    OPERATION AND IMPORTANT RIDING POINTS EAU16761 4. Check for oncoming traffic, and EAU16780 Starting off Acceleration and then slowly turn the throttle grip deceleration (on the right) in order to take off. NOTE: 5. Switch the turn signals off. Before starting off, allow the engine to warm up.

  • Page 34: Braking

    OPERATION AND IMPORTANT RIDING POINTS EAU16792 areas and cross them with cau- EAU16820 Braking Tips for reducing fuel tion. 1. Close the throttle completely. ● consumption Keep in mind that braking on a 2. Apply both front and rear brakes wet road is much more difficult.

  • Page 35: Engine Break-In

    OPERATION AND IMPORTANT RIDING POINTS EAU16830 EAU17212 Engine break-in Parking There is never a more important When parking, stop the engine, and period in the life of your engine than then remove the key from the main the period between 0 and 1000 km switch.

  • Page 36: Periodic Maintenance And Minor Repair

    The intervals given in the periodic Consult a Yamaha dealer for proper maintenance and lubrication chart maintenance intervals. should be simply considered as a general guide under normal riding conditions.

  • Page 37: Periodic Maintenance And Lubrication Chart

    ● From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi). ● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING...
  • Page 38 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK 1000 km 6000 km 12000 km 18000 km 24000 km (600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi) • Check tread depth and for damage. •...
  • Page 39 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK 1000 km 6000 km 12000 km 18000 km 24000 km (600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi) 21 * V-belt • Replace. Every 10000 km (6000 mi) Front and rear brake √...

  • Page 40: Removing And Installing The Cowling And Panel

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU18740 this chapter. Refer to this section 2. Disconnect the headlight coupler, Removing and installing the each time a cowling or panel needs to the turn signal lead couplers, and cowling and panel be removed and installed. the auxiliary light lead coupler.

  • Page 41: Checking The Spark Plug

    The spark plug is an important engine component, which should be chec- ked periodically, preferably by a Before installing a spark plug, the Yamaha dealer. Since heat and depo- 1. Screw spark plug gap should be measured 2. Panel sits will cause any spark plug to...

  • Page 42: Final Transmission Oil

    The final transmission case must be 20 Nm (2.0 m•kgf, 14.5 ft•lbf) checked for oil leakage before each ride. If any leakage is found, have a Yamaha dealer check and repair the scooter. In addition, the final trans- NOTE: mission oil must be changed as...

  • Page 43: Coolant (Only For Liquid-Cooled Models)

    PERIODIC MAINTENANCE AND MINOR REPAIR EAUS1200 NOTE: Recommended final transmission Coolant (only for liquid- The coolant should be between the oil: cooled models) minimum and maximum level marks. See page 8-1. Oil quantity: The coolant level should be checked 0.11 L (0.12 US qt) (0.10 Imp.qt) before each ride.

  • Page 44: Air Filter Element

    The air filter element must be cleaned ness of the coolant will be and replaced at the intervals specified reduced. in the periodic maintenance and lubri- cation chart. Have a Yamaha dealer EWA10380 clean and replace the air filter ele- s WARNING ment.

  • Page 45: Adjusting The Carburetor

    The carburetor is an important part of free play the engine and requires very sophisti- cated adjustment. Therefore, all car- buretor adjustments should be left to a Yamaha dealer, who has the neces- sary professional knowledge and experience. 1. Locknut 2. Adjusting nut 2.

  • Page 46: Tires

    PERIODIC MAINTENANCE AND MINOR REPAIR ● EAU33600 The tire air pressure must be EWA11200 s WARNING Tires adjusted in accordance with To maximize the performance, durabi- Because loading has an enormous the riding speed and with the lity, and safe operation of your vehi- impact on the handling, braking, total weight of rider, passenger, cle, note the following points regar-...

  • Page 47: Cast Wheels

    CHENG SHIN TIRE/C922 Rear tire: before each ride. If any damage ZAUM0054 Size: is found, have a Yamaha dealer 120/70-12 51L 1. Tire tread depth replace the wheel. Do not Manufacturer/model: 2. Tire sidewall...

  • Page 48: Checking The Front Brake Lever Free Play

    2~5 mm (0.08~0.20 in) as shown. sure 5~10 mm (0.20~0.40 in) as Periodically check the brake lever free shown. Periodically check the brake play and, if necessary, have a Yamaha lever free play and, if necessary, dealer check the brake system. adjust it as follows.

  • Page 49: Checking The Front Brake Pads And Rear Brake Shoes

    The rear brake is provided with a wear the lining thickness is less than indicator, which allows you to check 3.1 mm (0.12 in), have a Yamaha dea- the brake shoe wear without having to ler replace the brake pads as a set.

  • Page 50: Checking The Brake Fluid Level

    Use only the recommended qua- gradually go down. However, if lity brake fluid, otherwise the rub- the brake fluid level goes down ber seals may deteriorate, cau- suddenly, have a Yamaha dealer sing leakage and poor braking check the cause. performance. Recommended brake fluid: DOT 4 ●...

  • Page 51: Changing The Brake Fluid

    EAU23111 EAU43640 Changing the brake fluid Checking and lubricating the Lubricating the front and Have a Yamaha dealer change the throttle grip and cable rear brake levers brake fluid at the intervals specified in The operation of the throttle grip the NOTE after the periodic mainte- should be checked before each ride.

  • Page 52: Checking The Front Fork

    If the centerstand does not move front fork compresses up and down smoothly, have a rebounds smoothly. Yamaha dealer check or repair it. Recommended lubricant: Lithium-soap-based grease (all-purpose grease) 6-17...

  • Page 53: Checking The Steering

    2. Hold the lower ends of the front Checking the steering fork legs and try to move them forward and backward. If any free play can be felt, have a Yamaha dealer check or repair the stee- ring. ECA10590 CAUTION:...

  • Page 54: Checking The Wheel Bearings

    If there is play in the severe burns. Avoid any con- wheel hub or if the wheel does not tact with skin, eyes or clothing turn smoothly, have a Yamaha dealer and always shield your eyes check the wheel bearings. when working near batteries.

  • Page 55: Replacing The Fuse

    3. Fully charge the battery before the devices operate. amperage. installation. 4. If the fuse immediately blows 4. After installation, make sure that again, have a Yamaha dealer the battery leads are properly con- check the electrical system. nected to the battery terminals. ECA10630 CAUTION: ●...

  • Page 56: Replacing The Headlight Bulb Or A Front Turn Signal Light Bulb

    If a bulb burns out, replace it as follows. ECA10670 CAUTION: It is advisable to have a Yamaha dealer perform this job. Headlight bulb 1. Remove cowling A. 2. Disconnect the headlight leads, and then unhook the headlight 5.

  • Page 57: Replacing The Tail/Brake Light Bulb Or A Rear Turn Signal Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR Left turn signal light bulb 4. Insert a new bulb into the socket. EAUS1250 Replacing the tail/brake light 1. Remove cowling A. 5. Install the socket by turning it bulb or a rear turn signal 2.

  • Page 58: Replacing An Auxiliary Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR EAUS1410 Replacing an auxiliary light bulb This model is equipped with two auxi- liary lights. If an auxiliary light bulb burns out, replace it as follows. 1. Remove cowling A. (See page 6-5.) 2. Remove the auxiliary light socket (together with the bulb) by pulling it out.

  • Page 59: Troubleshooting

    However, should your scooter 4. Insert a new bulb into the socket. require any repair, take it to a Yamaha 5. Install the auxiliary light socket dealer, whose skilled technicians (together with the bulb) by pus- have the necessary tools, experience, hing it in.

  • Page 60: Troubleshooting Charts

    Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 61 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 62: Scooter Care And Storage

    CAUTION: matte colored finished parts. Be ble. Rust and corrosion can develop sure to consult a Yamaha dealer for ● Avoid using strong acidic whe- even if high-quality components are advice on what products to use el cleaners, especially on spo- used.
  • Page 63 SCOOTER CARE AND STORAGE cleaning products, solvent or After normal use ECA10790 CAUTION: thinner, fuel (gasoline), rust Remove dirt with warm water, a mild Do not use warm water since it removers or inhibitors, brake detergent, and a soft, clean sponge, increases the corrosive action of fluid, antifreeze or electrolyte.

  • Page 64: Storage

    Always store your scooter in a cool, EWA10940 dry place and, if necessary, protect it NOTE: s WARNING against dust with a porous cover. Consult a Yamaha dealer for advice ECA10820 ● Make sure that there is no oil or on what products to use. CAUTION: wax on the brakes or tires.
  • Page 65 SCOOTER CARE AND STORAGE 3. Fill up the fuel tank and add fuel EWA10950 information on storing the bat- s WARNING stabilizer (if available) to prevent tery, see page 6-19. To prevent damage or injury from the fuel tank from rusting and the NOTE: sparking, make sure to ground the fuel from deteriorating.

  • Page 66: Specifications

    SPECIFICATIONS Dimensions: Lubrication system: Type x quantity: Separate lubrication (Yamaha autolube) PY 12 x 1 Overall length: Engine oil: Spark plug(s): 1740 mm (68.5 in) Overall width: Type: Manufacturer/model: 675 mm (26.6 in) YAMALUBE 2-cycle oil or 2-stroke engine CS50-CS50Z: NGK/BR8HS...
  • Page 67 SPECIFICATIONS Front tire: Rear: Spring/shock absorber type: 225 kPa (32 psi) (2.25 kgf/cm Coil spring/oil damper Type: Front wheel: Wheel travel: Tubeless 60.0 mm (2.36 in) Size: Wheel type: Electrical system: 110/70-12 47L Cast wheel Manufacturer/model: Rim size: Ignition system: CHENG SHIN TIRE / C922 12xMT2.75 DC.
  • Page 68 SPECIFICATIONS Coolant temperature warning light: LED x 1 Fuses: Main fuse: 7.5 A...

  • Page 69: Consumer Information

    Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. KEY IDENTIFICATION NUMBER: ZAUM0070 1.
  • Page 70 1. Model label The model label is affixed to the bot- tom of the seat. (See page 3-10.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
  • Page 71 INDEX 2-stroke engine oil tank ......3-9 Fuel consumption, tips for reducing..5-3 Seat ............3-10 Fuse, replacing.........6-20 Spark plug, checking .........6-6 Specifications..........8-1 Acceleration and deceleration ....5-2 Speedometer ..........3-3 Air filter element .........6-9 Handlebar switches ........3-6 Start switch ..........3-6 Auxiliary light bulb, replacing....6-23 Headlight and front turn signal light Starting a cold engine........5-1 bulb, replacing ........6-21...
  • Page 72 YAMAHA MOTOR ESPAÑA, S.A. PRINTED IN SPAIN 2007.10-NOVOPRINT...

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