Base Valve Inspection; Fork Spring Inspection; Inner Tube Inspection; Outer Tube Inspection - Yamaha WR450F(W) Owner's Service Manual

Wr series
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2
1
FRONT FORK
EC554200
Base valve
1. Inspect:
• Valve assembly 1
Wear/damage → Replace.
• O-ring 2
Damage → Replace.
EC554400
Fork spring
1. Measure:
• Fork spring free length a
Out of specification → Replace.
Fork spring free length:
Standard
460 mm (18.1 in)
EC554502
Inner tube
1. Inspect:
• Inner tube surface a
Score marks → Repair or replace.
Use #1,000 grit wet sandpaper.
Damaged oil lock piece → Replace.
• Inner tube bends
Out of specification → Replace.
Use the dial gauge 1.
Inner tube bending limit:
0.2 mm (0.008 in)
NOTE:
The bending value is shown by one half of the
dial gauge reading.
WARNING
Do not attempt to straighten a bent inner
tube as this may dangerously weaken the
tube.
EC554600
Outer tube
1. Inspect:
• Outer tube 1
Score marks/wear/damage → Replace.
5 - 30
CHAS
Limit
455 mm (17.9 in)

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This manual is also suitable for:

Wr450f 2007Wr450fw 2007Wr450f

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