Honda CRF50F Owner's Manual
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Honda CRF50F Owner's Manual

2012
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See also: Service Manual , Owner's Manual
2012
Honda CRF50F
OWNER'S MANUAL
FOR OFF-ROAD USE ONLY
This vehicle is designed and manufactured for off-road use only.
USA only:
It conforms to US EPA Noise Emission regulations, but does not conform to Federal Motor Vehicle Safety
Standards or US EPA On Highway Exhaust Emission regulations, and operation on public streets, roads, or
highways is illegal. The vehicle is equipped with a USDA qualified spark arrester. Obey local laws and
regulations.
It conforms to US EPA, California, and Environment Canada emission regulations for off-road motorcycles.

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  • Page 1 2012 Honda CRF50F OWNER’S MANUAL FOR OFF-ROAD USE ONLY This vehicle is designed and manufactured for off-road use only. USA only: It conforms to US EPA Noise Emission regulations, but does not conform to Federal Motor Vehicle Safety Standards or US EPA On Highway Exhaust Emission regulations, and operation on public streets, roads, or highways is illegal.
  • Page 2 A Few Words About Safety Your safety, and the safety of others, is very important. And operating this motorcycle safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
  • Page 3 A Few Words About Safety You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be HURT if you don’t follow instructions. Safety Headings ––...

  • Page 4: Table Of Contents

    Why your motorcycle needs regular Important safety information, a special maintenance, what you need to know message for parents, precautions about before servicing your Honda, a loading, accessories, and modifications, maintenance schedule, and instructions and the location of safety labels.
  • Page 5 What to do if you have a flat tire, your engine won’t start, etc. Technical Information ......ID numbers, technical specifications, and other technical facts. Consumer Information ......Information on warranties and how to get Honda service manuals. Index ............Contents...

  • Page 6: Introduction

    It’s full of facts, instructions, safety information, and helpful When you own a Honda, you’re part of a tips. To make it easy to use, the manual worldwide family of satisfied customers contains, a detailed list of topics at the people who appreciate Honda’s reputation for...
  • Page 7 If you have any questions, or if you ever need a special service or repairs, remember that your Honda dealer knows your motorcycle best and is dedicated to your complete satisfaction. Please report any change of address or...

  • Page 9: Motorcycle Safety

    Motorcycle Safety This section presents some of the most Important Safety Information ......important information and recommendations to Important Message to Parents ......help you ride your motorcycle safely. Please Loading, Accessories & Modifications ..take a few moments to read these pages. This Loading ............

  • Page 10: Important Safety Information, A Special

    Important Safety Information Your motorcycle can provide many years of Always Wear a Helmet service and pleasure if you take responsibility It’s a proven fact: helmets significantly reduce for your own safety and understand the the number and severity of head injuries. So challenges you can meet while riding.
  • Page 11 Important Safety Information Ride Off-road Only Be Alert for Off-road Hazards Your motorcycle is designed and manufactured The terrain can present a variety of challenges for off-road use only. The tires are not made when you ride off-road. Continually ‘‘read’’ for pavement, and the motorcycle does not the terrain for unexpected turns, drop-offs, have turn signals and other features required...
  • Page 12 So don’t drink and ride, and don’t let your friends drink and ride either. Keep Your Honda in Safe Condition It’s important to keep your motorcycle properly maintained and in safe riding condition. Having a breakdown can be difficult, especially if you are stranded off-road far from your base.

  • Page 13: Important Message To Parents

    Important Message to Parents Your child’s safety is very important to Honda. PHYSICAL ABILITY is an important That’s why we urge you to read this message consideration. For example, riders must be big before you let any young person ride this enough to hold the motorcycle up, get on, and motorcycle.
  • Page 14 If you decide that your youngster is ready to To help your youngster build confidence as safely operate this motorcycle, make sure both they’re learning to ride, this Honda was of you carefully read and understand the delivered with a speed restrictor that limits top owner’s manual before riding.
  • Page 15 For your convenience, this CRF50F comes with an ignition switch and key. Remove the key when the motorcycle is parked to help prevent unauthorized use.

  • Page 16: Loading, Accessories, And Modifications

    Loading, Accessories & Modifications Your Honda was designed as a rider-only More specific information on load limits, motorcycle. It was not designed to carry a accessories, and modifications follows. passenger or cargo. A passenger or cargo could interfere with your ability to move around to...
  • Page 17 Loading, Accessories & Modifications Load Limits Place weight as close to the center of the Following are the load limits for your motorcycle as possible. motorcycle: Do not attach large or heavy items (such as a sleeping bag or tent) to the handlebar, fork, Maximum weight capacity or front fender.

  • Page 18: Accessories & Modifications

    Before you consider making any modifications and use of non-Honda accessories. Check with or adding an accessory, be sure to read the your dealer for assistance and always follow following information.
  • Page 19 Loading, Accessories & Modifications Modifications We strongly advise you not to remove any original equipment or modify your motorcycle in any way that would change its design or operation. Such changes could seriously impair your motorcycle’s handling, stability, and braking, making it unsafe to ride. We also advise you not to make any modifications or remove any equipment (such as the USDA qualified spark arrester or...

  • Page 20: Safety Labels

    Safety Labels This page shows the locations of safety labels on your motorcycle. Some labels warn you of potential hazards that could cause serious injury. Others provide important safety information. Read these labels carefully and don’t remove them. If a label comes off or becomes hard to read, contact your dealer for a replacement. (For USA) (For Canada) Motorcycle Safety...

  • Page 21: Operating Controls

    Operating Controls When you ride off-road, you need to operate Operation Component Locations ....the throttle, brakes, and other controls without Operating Controls ......... stopping to look at them. Read this section Fuel Valve ..........carefully before you ride. It describes the Choke Lever ..........

  • Page 22: Operation Component Locations

    Operation Component Locations front brake lever throttle grip engine stop switch Operating Controls...

  • Page 23: Controls

    Operation Component Locations kickstarter ignition switch rear brake pedal Operating Controls...
  • Page 24 Operation Component Locations choke lever fuel valve shift lever Operating Controls...

  • Page 25: Operating Controls

    Operating Controls Fuel Valve Turning the fuel valve ON before attempting to start the engine allows fuel to flow from the fuel tank to the carburetor. Turning the fuel valve OFF after stopping the engine prevents the flow of fuel from the fuel tank to the carburetor.

  • Page 26: Choke Lever

    Operating Controls The reserve fuel supply is: The choke lever ( ) is used for starting the 0.18 US gal (0.7 ) engine (page ). The choke increases the percentage of fuel in the fuel/air mixture The tank should be refilled as soon as possible delivered to the engine.

  • Page 27: Ignition Switch

    Operating Controls RIGHT SIDE (under fuel tank) Ignition Switch The ignition switch ( ) is used to prevent unauthorized use of the motorcycle. Before riding, insert the key and turn it to the right for the ON position. Function Key Removal Position (1) ignition switch The engine cannot be...

  • Page 28: Engine Stop Switch

    Operating Controls Engine Stop Switch Throttle The engine stop switch is used to turn the The throttle controls engine rpm (speed). To engine off during normal riding situations. To increase engine rpm, rotate the grip toward you. operate, turn the switch to the OFF ( To reduce engine rpm, rotate the grip away position.

  • Page 29: Shift Lever

    Operating Controls Shift Lever Kickstarter The shift lever is used to select the next higher The kickstarter is used to start the engine. To or lower gear in the transmission. To operate, operate, swing the kickstarter out from its raise the shift lever (after closing the throttle) stored position and depress it through its entire to engage the next higher gear or depress the stroke.
  • Page 30 Operating Controls...

  • Page 31: Before Riding

    Before Riding Before each ride, you need to make sure you Are You Ready to Ride? ........ and your Honda are both ready to ride. To help Protective Apparel ........get you prepared, this section discusses how to Is Your Motorcycle Ready to Ride? ....

  • Page 32: Are You Ready To Ride

    Are You Ready to Ride? Before you ride your motorcycle for the first time, we strongly recommend that you: Protective Apparel read this owner’s manual make sure you understand all the safety For your safety, we strongly recommend that messages you always wear an approved motorcycle know how to operate all the controls helmet, eye protection, boots, gloves, long...
  • Page 33 Are You Ready to Ride? (USA only). Always wear a face shield or goggles to protect your eyes and help your Not wearing a helmet increases the vision. chance of serious injury or death in a crash. Additional Riding Gear In addition to a helmet and eye protection, we Be sure you always wear a helmet, also recommend:...

  • Page 34: Is Your Motorcycle Ready To Ride

    Is Your Motorcycle Ready to Ride? Before each ride, it’s important to inspect your Note to Parents: motorcycle and make sure any problem you If a youngster will be perf orming any of the find is corrected. A pre-ride inspection is a f ollowing pre-ride inspection procedures, it’s must because off-road riding can be tough on a your responsibility to provide caref ul...

  • Page 35: Pre-Ride Inspection

    Is Your Motorcycle Ready to Ride? Fuel Check the level and add fuel Pre-ride Inspection (page ) if needed. Also make sure the fuel fill cap is securely Check the following items before you get on fastened. the motorcycle: Drive Chain Check the condition and slack.
  • Page 36 Is Your Motorcycle Ready to Ride? Check these items after you get on the Remember, be sure to take care of any problem motorcycle: you find or have your dealer correct it before you ride. Throttle Check the freeplay and adjust if needed.

  • Page 37: Basic Operation & Riding

    Braking ............Guide f or the Of f -Highway Motorcyclist Parking ............booklet that came with your Honda (USA only). Post-ride Inspection ........To protect your new engine and enjoy optimum performance and service life, refer to Break-in Guidelines (page...

  • Page 38: Safe Riding Precautions

    Basic Operation & Riding Your motorcycle is not equipped with lights. Safe Riding Precautions Do not ride at night. Before riding your motorcycle for the first time, please review the Important Saf ety Inf ormation beginning on page and the previous section, titled Bef ore Riding.
  • Page 39 Basic Operation & Riding Speed Restrictor for New Riders The motorcycle is equipped with a throttle limiter to restrict top speed. The throttle limiter screw in the lower throttle housing can be adjusted to limit throttle grip movement (page Use the throttle limiter with the transmission set in first gear until your youngster becomes familiar with operating the motorcycle.

  • Page 40: Starting & Stopping The Engine

    Starting & Stopping the Engine Always follow the proper starting procedure described below. Starting Procedure To restart a warm engine, follow the procedure Preparation High Air Temperature. Before starting, insert the key and turn the Normal Air Temperature ignition switch ON. 10°...
  • Page 41 Starting & Stopping the Engine With the throttle slightly open, operate the High Air Temperature kickstarter. Kick from the top of the stroke 35°C (95°F) or above through to the bottom with a rapid, Do not use the choke. continuous motion. Start the engine following step under Normal Air Temperature.

  • Page 42: Flooded Engine

    Starting & Stopping the Engine Flooded Engine How to Stop the Engine If the engine fails to start after repeated To stop the engine, shift into neutral, turn the attempts, it may be flooded with excess fuel. engine stop switch to OFF ( To clear a flooded engine: Turn the engine stop switch to OFF ( Push the choke lever down all the way to...

  • Page 43: Shifting Gears

    Shifting Gears Release the front brake. Gradually open the throttle. When you attain a moderate speed, close the throttle and raise the shift lever. After shifting, apply the throttle. To continue shifting up to each higher gear, repeat step . To shift down to a lower gear, close the throttle and depress the shift lever.
  • Page 44 Shifting Gears Learning when to shift gears comes with experience. Upshift to a higher gear or reduce throttle before engine rpm (speed) gets too high. Downshift to a lower gear before you feel the engine laboring (lugging) at low rpm. Downshif ting can help slow your motorcycle, especially on downhills.

  • Page 45: Braking

    Braking To slow or stop, apply the front brake and rear Generally, reduce your speed or complete brake pedal smoothly, while downshifting to braking before beginning a turn. Avoid braking match your speed. Gradually increase braking or closing the throttle quickly while turning. as you feel the brakes slowing your speed.

  • Page 46: Parking

    Parking Lower the side stand to support your motorcycle. Turn the ignition switch OFF and remove the key. If you’re finished riding for the day, also turn the fuel valve OFF. Always choose a level place to park. Basic Operation & Riding...

  • Page 47: Post-Ride Inspection

    Post-ride Inspection When you return home after riding, thoroughly clean your motorcycle and remove any dirt, mud, brush, rocks or other objects you may have picked up along the way. After cleaning, carefully inspect your motorcycle for leaks or damage. Be sure to lubricate the drive chain (page to prevent rusting.
  • Page 48 Basic Operation & Riding...

  • Page 49: Servicing Your Honda

    Maintenance Schedule using parts that are ‘‘certified’’ to EPA standards. for required servicing and step-by-step instructions for specific maintenance tasks. Bef ore You Service Your Honda You’ll also find important safety precautions, The Importance of Maintenance ....

  • Page 50: Servicing Your Honda

    Servicing Your Honda Service Preparations Chassis Maintenance Component Locations ....Suspension ............. Tools ............... Brakes ............. Seat Removal ..........Wheels ............Front Fork Protector Removal ....... Tires & Tubes ..........Side Stand ..........Service Procedures Drive Chain ..........Fluids & Filters Fuel ..............

  • Page 51: The Importance Of Maintenance

    More frequent service is needed if you subject your motorcycle to severe use (such as Always follow the inspection and competition) or ride in unusually wet or dusty maintenance recommendations and areas. schedules in this owner’s manual. (cont’d) Servicing Your Honda...
  • Page 52 However, if you allow a youngster to perf orm or assist in any maintenance task, such as f illing the tank with gasoline, you should provide close supervision to make sure that it is perf ormed saf ely. Servicing Your Honda...

  • Page 53: Maintenance Safety

    Always follow the procedures and precautions in this owner’s manual. Injury from moving parts. Do not run the engine unless instructed to do so. (cont’d) Servicing Your Honda...
  • Page 54 To reduce the possibility of a fire or explosion, be careful when working around gasoline. Use only a non-flammable (high flash point) solvent such as kerosene not gasoline to clean parts. Keep cigarettes, sparks, and flames away from all fuel- related parts. Servicing Your Honda...

  • Page 55: Maintenance Schedule

    If you do not feel capable of performing a given task or need assistance, remember that The Maintenance Schedule also includes items your Honda dealer knows your motorcycle best that involve more extensive procedures and and is fully equipped to maintain and repair it.
  • Page 56 Refer to the adjust official Honda Service Manual (page lubricate In the interest of safety, we recommend replace these items be serviced only by your dealer.
  • Page 57 Should be serviced by your dealer, unless the owner has the proper tools and service data and is mechanically qualified. Refer to the official Honda Service Manual (page In the interest of safety, we recommend these items be serviced only by your dealer.
  • Page 58 Should be serviced by your dealer, unless the owner has the proper tools and service data and is mechanically qualified. Refer to the official Honda Service Manual (page In the interest of safety, we recommend these items be serviced only by your dealer.

  • Page 59: Maintenance Record

    Of course, if you find any problem while servicing your motorcycle, be sure it is corrected as soon as possible. Miles Date Performed By: Notes (km) 600 (1,000) 1,200 (2,000) 1,800 (3,000) 2,400 (4,000) 3,000 (5,000) 3,600 (6,000) 4,200 (7,000) 4,800 (8,000) 5,200 (9,000) Servicing Your Honda...

  • Page 60: Maintenance Component Locations

    Maintenance Component Locations front brake lever throttle grip fuel fill cap Servicing Your Honda...
  • Page 61 Maintenance Component Locations engine oil fill cap/dipstick clutch adjuster spark plug spark arrester engine oil rear brake drain bolt pedal (under engine) Servicing Your Honda...
  • Page 62 Maintenance Component Locations throttle stop screw (engine idle speed) air cleaner choke lever drive chain Servicing Your Honda...

  • Page 63: Tools

    Saf ety Precautions on page The nipple wrench is delivered with your motorcycle. You will need to provide your own tools to perform any owner maintenance other than tightening or loosening the spokes (USA only). (1) nipple wrench Servicing Your Honda...

  • Page 64: Seat Removal

    Position the prongs ( ) under the seat into the spaces for them in the frame. Install the bolts and screws and tighten them, then install the clips. (1) clips (4) seat (2) screws (5) prongs (3) bolts Servicing Your Honda...

  • Page 65: Front Fork Protector Removal

    Attach the fork protector on the front fork. Install the front brake cable to the cable guide. Install the securing bolts and tighten them. (1) bolts (3) cable guide (2) front brake cable (4) front fork protector Servicing Your Honda...

  • Page 66: Fuel

    If pinging or spark knock persists, consult your dealer. Type unleaded Use only unleaded fuel in your Honda. If you 86 (or higher) Pump Octane Number ride your Honda in a country where leaded fuel might be available, take precautions to use only Your engine is designed to use any unleaded unleaded fuel.
  • Page 67 Stop the engine and keep heat, sparks and flame away. Handle fuel only outdoors. Wipe up spills immediately. (1) fuel fill cap (3) front number plate (2) breather tube (4) level plate (cont’d) Servicing Your Honda...
  • Page 68 After refueling, turn the fuel fill cap clockwise until it is secure. Check that the breather tube is properly seated in the front number plate. If you replace the fuel fill cap, use only a Honda Genuine replacement part. Servicing Your Honda...

  • Page 69: Engine Oil

    Running the engine with insufficient oil can viscosity (weight) SAE 10W-30 cause serious damage to the engine and JASO T 903 standard transmission. suggested oil Pro Honda GN4 4-stroke oil (USA & Canada), or Honda 4-stroke oil (Canada only), or an equivalent motorcycle oil (cont’d)
  • Page 70 Do not use API SH or higher oils displaying a circular API ‘‘energy conserving’’ service label on the container. They may affect lubrication and clutch performance. NOT RECOMMENDED Do not use non-detergent, vegetable, or castor based racing oils. Servicing Your Honda...
  • Page 71 4-stroke motorcycle engines. There are two classes: MA and MB. Oil conforming to the standard is labeled on the oil container. For example, the following label shows the MA classification. (1) oil code (2) oil classification Servicing Your Honda...
  • Page 72 Insert the oil fill cap/dipstick and screw it in (2) upper level mark (3) lower level mark tightly. Check for oil leaks. Park your motorcycle on a firm, level surface. Clean around the oil fill cap/dipstick ( ) and nearby surfaces. Servicing Your Honda...

  • Page 73: Changing Engine Oil

    Pour the drained oil into a suitable container and dispose of it in an approved manner (page Improper disposal of drained f luids is harmf ul to the environment. (1) oil drain bolt (2) sealing washer (cont’d) Servicing Your Honda...
  • Page 74 Check for oil leaks. Pour the recommended oil into the crankcase, approximately: 0.6 US qt (0.6 ) Install the oil fill cap/dipstick securely. Start the engine and let it idle for 3-5 minutes. Stop the engine. Wait 2-3 minutes. Servicing Your Honda...

  • Page 75: Air Cleaner

    Your motorcycle’s air cleaner has very specific premature engine wear. performance requirements. Use a new Honda Genuine air cleaner specified for your model or an air cleaner of equal quality. Servicing Your Honda...
  • Page 76 Allow the air cleaner to dry thoroughly before applying oil. A wet air cleaner will not fully absorb the oil. (3) air cleaner (4) projection (air cleaner housing cover) (5) projection (air cleaner housing) Servicing Your Honda...
  • Page 77 Air Cleaner Pour clean Pro Honda Foam Filter Oil or an equivalent (Canada: Honda Foam Filter Oil or an equivalent) over the entire surface of the air cleaner. Use both hands to evenly spread the oil into the air cleaner. Gently squeeze out any excess oil.

  • Page 78: Throttle

    If you can’t get the freeplay within the specified range, contact your dealer. (2) rubber dust cover ( ) increase freeplay (3) lock nut ( ) decrease freeplay (4) adjuster Servicing Your Honda...
  • Page 79 Check the cable for tension or stress in all steering positions. Lubricate the cable with a commercially available cable lubricant to prevent premature rust and corrosion. (1) throttle (2) throttle cable Check that the throttle assembly is positioned properly and the securing bolts are tight. Servicing Your Honda...
  • Page 80 To prevent moisture or debris (dirt, sand, pebbles, sticks, etc.) from entering the throttle housing, do not remove the throttle limiter (1) lock nut screw. (2) throttle limiter screw Moisture and debris may interfere with proper (3) throttle limiter screw measurement throttle operation. Servicing Your Honda...

  • Page 81: Clutch System

    (1) adjuster lock nut (2) clutch adjuster Adjustment Loosen the adjuster lock nut ( ). Turn the clutch adjuster ( ) clockwise one turn; do not turn excessively. (cont’d) Servicing Your Honda...
  • Page 82 1/8 to 1/4 turn, and tighten the lock nut. After adjustment, test ride the motorcycle to be certain the clutch operates properly. If you can’t get proper adjustment, or the clutch does not work properly, see your dealer. Servicing Your Honda...

  • Page 83: Valve Clearance

    (2) bolts A (3) bolt B (4) adjusting hole caps Remove the left crankcase cover ( ) by removing the bolts A ( ) and bolt B ( ). Remove the adjusting hole caps ( ). (cont’d) Servicing Your Honda...
  • Page 84 Rotate the generator flywheel counterclockwise until the T mark ( ) on the flywheel lines up with the index mark ( ) on the crankcase. In this position, the piston may either be on the compression or exhaust stroke. Servicing Your Honda...
  • Page 85 (9) adjusting screw lock nut Check the clearance of both valves by inserting a feeler gauge ( ) between the adjusting screw ( ) and the valve stem. Clearance should be: 0.002 in (0.05 mm) Intake: 0.002 in (0.05 mm) Exhaust: Servicing Your Honda...

  • Page 86: Engine Idle Speed

    Connect a tachometer, following the tachometer manufacturer’s instructions. Adjust idle speed with the throttle stop screw ( ). Idle Speed: 1,700 100 rpm (1) throttle stop screw ( ) increase rpm ( ) decrease rpm Servicing Your Honda...

  • Page 87: Spark Plug

    Standard CR6HSA (NGK) U20FSR-U (DENSO) For cold climate CR5HSA (NGK) (below 5°C, 41°F) U16FSR-U (DENSO) CR7HSA (NGK) For extended high speed riding U22FSR-U (DENSO) (1) center electrode (2) side electrode (3) spark plug gap Servicing Your Honda...
  • Page 88 With the plug washer attached, thread the Reinstall the spark plug cap. Take care to spark plug in by hand (to prevent cross- avoid pinching any cables or wires. threading). Servicing Your Honda...

  • Page 89: Spark Arrester

    (1) bolts (3) gasket (2) spark arrester (4) muffler Allow the engine and muffler to cool. Remove the bolts ( ), the spark arrester ( ), and the gasket ( ) from the muffler ( ). (cont’d) Servicing Your Honda...
  • Page 90 Be careful to avoid muffler and tighten the bolts securely. damaging the spark arrester screen. The spark arrester must be free of breaks and holes. Replace, if necessary. Check the gasket. Replace, if necessary. Servicing Your Honda...

  • Page 91: Suspension

    (2) mounting nuts Check fork operation. Pull the front brake lever in, to lock the brake. Then pump up and down on the fork legs several times. The suspension should function smoothly. There should be no oil leakage. (cont’d) Servicing Your Honda...
  • Page 92 (2) shock absorber attachment points Place the motorcycle on a maintenance stand. Push hard against the side of the rear wheel and feel for any freeplay which indicates worn swingarm bushings ( ). (1) swingarm bushing (2) shock absorber attachment points Servicing Your Honda...
  • Page 93 Check that the fasteners for the shock absorber attachment points ( ) are secure. Check for oil leaks in the shock absorber. If any rear suspension components appear worn or damaged, see your dealer for further inspection. Servicing Your Honda...

  • Page 94: Brakes

    Check freeplay by pulling in slowly on the RIGHT SIDE front brake lever ( ) until the brake starts to engage. Freeplay: 3/8 13/16 in (10 20 mm) If necessary, adjust to the specified range. (1) front brake lever Servicing Your Honda...
  • Page 95 ( ). (3) brake arm pin Apply the brake, release it, then spin the wheel and check that it rotates freely. Repeat After adjustment, confirm the freeplay of the this procedure several times. brake lever. Servicing Your Honda...
  • Page 96 Repeat 3/8 13/16 in (10 20 mm) Freeplay: this procedure several times. Check the freeplay. If you can’t adjust the If necessary, adjust to the specified range. freeplay properly, see your dealer. Servicing Your Honda...
  • Page 97 LEFT FRONT (2) adjusting nut (4) brake arm (3) brake arm pin After adjustment, confirm the freeplay of the brake pedal. (1) arrow (3) reference mark (2) brake arm (4) brake panel Servicing Your Honda...
  • Page 98 ( ). Replace the brake shoes if the arrow aligns with the reference mark ( ) on the brake panel ( ) upon full application of the brake. If replacement is necessary, see your dealer. Servicing Your Honda...

  • Page 99: Wheels

    (2) spoke Maintenance Schedule. However, information for wheel removal is provided for emergency situations. Inspect the wheel rims ( ) and spokes ( ) for damage. Tighten any loose spokes. (cont’d) Servicing Your Honda...
  • Page 100 Take care to prevent getting grease, oil, or dirt on the brake shoe surfaces. This can cause poor brake performance or rapid brake shoe wear after reassembly. (1) brake adjusting nut (4) front axle nut (2) brake cable (5) lug (3) brake arm (6) slot Servicing Your Honda...
  • Page 101 35 lbf·ft (46 N·m , 4.8 kgf·m) Check front brake adjustment (page If a torque wrench was not used to install the wheel, see your dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capacity. Servicing Your Honda...
  • Page 102 This can cause poor brake performance or rapid brake shoe wear (1) adjuster (5) adjusting nut after reassembly. (2) brake rod (6) rear axle nut (3) brake arm (7) rear axle shaft (4) lock nut Servicing Your Honda...
  • Page 103 If a torque wrench was not used to install the wheel, see your dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capacity. (8) lug (9) slot (10) brake panel Servicing Your Honda...

  • Page 104: Tires & Tubes

    Make sure the valve stem caps are secure. If necessary, install new caps. The following pages give detailed information on how and when to check your air pressure, how to inspect your tires for wear and damage, Servicing Your Honda...
  • Page 105 15 psi (100 kPa , 1.00 kgf/cm ) Rear 18 psi (125 kPa , 1.25 kgf/cm ) If you decide to adjust tire pressures for a particular riding condition, make changes a little at a time. (1) tire tread depth (2) spoke nut (cont’d) Servicing Your Honda...
  • Page 106 Replacing a tube requires removing and on the rim. See your dealer. reinstalling the wheel. Any time a tube is replaced, carefully inspect the tire as described on page Servicing Your Honda...
  • Page 107 We recommend that tires be replaced by stability. This can cause a crash in your dealer. which you can be seriously hurt or killed. Always use the size and type of tires recommended in this owner’s manual. Servicing Your Honda...

  • Page 108: Side Stand

    LEFT SIDE Check the side stand assembly for freedom of movement. If the side stand is stiff or squeaky, clean the pivot area and lubricate the pivot bolt with clean engine oil. (1) side stand spring Servicing Your Honda...

  • Page 109: Drive Chain

    Check slack in the lower drive chain ( ) run service in the Maintenance Schedule. midway between the sprockets. Drive chain slack should allow the following vertical movement by hand: 9/16 1 in (15 25 mm) (cont’d) Servicing Your Honda...
  • Page 110 Lubricate the drive chain (page ) if it appears dry or shows signs (2) chain slider (3) ridge of rust. Lubricate any kinked or binding links and work them free. Adjust chain slack Servicing Your Honda...
  • Page 111 New Chain: 38.5 in (978 mm) 39.3 in (997 mm) from pin center to pin center. If the distance Service Limit: exceeds the service limit, the drive chain is worn out and should be replaced. (cont’d) Servicing Your Honda...
  • Page 112 (2) lock nut (3) adjusting nut Use of a new chain with worn sprockets will Loosen the rear axle nut ( ). cause rapid chain wear. Loosen the lock nuts ( ) on both sides of the swingarm. Servicing Your Honda...
  • Page 113 Turn the rear wheel by hand. Saturate each as necessary (page ). Freeplay is affected chain link joint so that the lubricant penetrates when repositioning the rear wheel to adjust between the link plates, pins, bushings, and drive chain slack. rollers. Servicing Your Honda...
  • Page 114 Inspect the drive chain for possible wear or damage. Replace the drive chain if it has damaged rollers, loose fitting links, or otherwise appears unserviceable. (1) master link retaining clip Servicing Your Honda...
  • Page 115 You may find it easier to install a new chain retaining clip will face the direction of by connecting it to the old chain with a forward wheel rotation. master link and pulling the old chain to position the new chain on the sprockets. Servicing Your Honda...

  • Page 116: Appearance Care

    Saf ety Precautions on page General Recommendations Frequent cleaning and polishing will keep your Honda looking newer longer. Frequent To clean your motorcycle, you may use: cleaning also identifies you as an owner who water values your motorcycle. A clean motorcycle is a mild, neutral detergent and water also easier to inspect and service.
  • Page 117 After washing, rinse your motorcycle thoroughly with plenty of clean water to High pressure water (or air) can damage remove any residue. certain parts of your motorcycle. Dry your motorcycle with a chamois or a soft towel. (cont’d) Servicing Your Honda...
  • Page 118 Use a neutral detergent to clean the painted surface on the exhaust pipe and muffler. If you are not sure if your exhaust pipe and muffler are painted, contact your dealer. Servicing Your Honda...

  • Page 119: Tips

    Here’s helpful advice on how to prepare for an Preparing for a Ride ........off-road adventure, how to transport and store Transporting Your Honda ......your Honda, and how to be an environmentally Storing Your Honda ........responsible motorcycle owner. You & the Environment ......

  • Page 120: Preparing For A Ride

    Preparing for a Ride A safe and enjoyable ride begins with good planning and preparation. Always ride with at What to Take to the Riding Area least one other person in case you have trouble, and let someone know where you’re going and Along with your motorcycle and riding gear, when you expect to return.
  • Page 121 Preparing for a Ride For safety, all refueling should be done at a gas If you decide to take some tools, spare parts, or station on the way to the riding area or at your other supplies on the trail, be sure you can base camp.

  • Page 122: Transporting Your Honda

    Transporting Your Honda If you use a truck or motorcycle trailer to transport your Honda, we recommend that you follow these guidelines: Use a loading ramp. Make sure the fuel valve is off. Secure the motorcycle in an upright position, using motorcycle tie-down straps.
  • Page 123 Transporting Your Honda Check that the tie-down straps do not contact any control cables or electrical wiring. Tighten both straps until the front suspension is compressed about half-way. Too much pressure is unnecessary and could damage the fork seals. Use another tie-down strap to keep the rear of the motorcycle from moving.

  • Page 124: Storing Your Honda

    Storing Your Honda If you won’t be riding for an extended period, For more information about storage, refer to such as during the winter, thoroughly inspect Honda Winter Storage Guide, available your motorcycle and correct any problem from your dealer (USA only).
  • Page 125 Storing Your Honda Drain the carburetor into an approved Preparation for Storage gasoline container and dispose of it in an approved manner (page ). If storage will Change the engine oil (page last longer than one month, carburetor Fill the fuel tank. Make sure the fuel fill cap draining is important, to assure proper is properly installed.
  • Page 126 Storing Your Honda Wash and dry your motorcycle. Lubricate the drive chain. Removal from Storage Inflate the tires to their recommended pressures (page Uncover and clean your motorcycle. Store your motorcycle in an unheated area, If your motorcycle has been stored for more...

  • Page 127: You & The Environment

    You & the Environment Owning and riding a motorcycle can be Choose Sensible Cleaners. Use a enjoyable, but you must do your part to protect biodegradable detergent when you wash nature. When you show respect for the land, your motorcycle. Avoid aerosol spray wildlife, and other people, you also help cleaners that contain chlorofluorocarbons preserve the sport of off-road riding.
  • Page 128 You & the Environment Recycle Wastes. It’s illegal and thoughtless to put used engine oil in the trash, down a drain, or on the ground. Used oil, gasoline, and cleaning solvents contain poisons that can hurt refuse workers and contaminate our drinking water, lakes, rivers, and oceans.

  • Page 129: Taking Care Of The Unexpected

    Taking Care of the Unexpected With all the challenges you can encounter off- General Guidelines ........road, there’s a chance that sometime something If Your Engine Quits or Won’t Start ..may go wrong. This section gives practical If You Have a Flat Tire ......

  • Page 130: General Guidelines

    Taking Care of the Unexpected If a problem is relatively minor and you have General Guidelines the tools, supplies, and skills to make a permanent repair, you may be able to fix it on If something goes wrong during a ride, the first the trail and continue riding.

  • Page 131: If Your Engine Quits Or Won't Start

    Taking Care of the Unexpected If the problem is relatively minor and you The next area to check is the fuel system: have the tools, supplies, and skills to make a temporary repair, be sure to have permanent Make sure there is enough gas in the tank repairs made as soon as possible.

  • Page 132: If You Have A Flat Tire

    Taking Care of the Unexpected If the fuel system appears to be okay, check the ignition system (this requires a spark plug If You Have a Flat Tire wrench): How you handle a flat tire on the trail depends Check that the spark plug cap isn’t loose or on how serious the tube or tire damage is, and disconnected.
  • Page 133 Taking Care of the Unexpected If the leak is more serious, or a temporary repair doesn’t hold, the tube must be replaced. The tire will also need to be replaced if it is Riding your motorcycle with a damaged (page ).

  • Page 134: If You Crash

    Taking Care of the Unexpected If there is minor damage, or you are unsure If You Crash about possible damage but decide to try riding the motorcycle back to your base, ride slowly Personal safety is your first priority after a and cautiously.

  • Page 135: If You Lose Your Key

    If you don’t know your key number, call If the drive chain comes off because the the dealer where you purchased your Honda. master link clip gets knocked off, you may They may have it listed in their records. If they be able to put the chain back on with a new don’t, transport your motorcycle to them or the...
  • Page 136 Taking Care of the Unexpected If any component of the front brake system is damaged, you may be able to ride carefully back to your base using the rear brake for slowing or stopping. If you damage a throttle cable or other critical component, your motorcycle may be unsafe to ride.

  • Page 137: Technical Information

    Technical Information This section contains dimensions, capacities, Vehicle Identification ........ and other technical data, plus information on Specifications ..........government requirements and how to break-in Break-in Guidelines ........your motorcycle. Emission Control Systems ......Oxygenated Fuels ........Technical Information...

  • Page 138: Vehicle Identification

    Vehicle Identification LEFT SIDE Serial Numbers The VIN and engine serial number are required when you register your motorcycle. They may also be required when ordering replacement parts. You may record these numbers in the Quick Ref erence section at the rear of the manual.

  • Page 139: Specifications

    35.9 in (911 mm) Fuel unleaded gasoline, recommendation pump octane number of 86 or higher Air cleaner oil Pro Honda (USA only) or Honda (Canada only) Foam Filter Oil or an equivalent Engine oil capacity after draining: 0.6 US qt (0.6 ) after disassembly: 0.8 US qt (0.8 )
  • Page 140 Specifications Fuel & Lubricants Fuel & Lubricants Engine oil API Service Drive chain Pro Honda HP Chain recommendation Classification SG or lubricant Lube or an higher except oils equivalent labeled as energy conserving on the Capacities circular API service operator only;...
  • Page 141 Specifications Engine Specifications Power Transmission Valve clearance Intake: 0.002 in Primary reduction 4.058 (cold) (0.05 mm) Gear ratio, 1st 3.272 Exhaust: 0.002 in 1.667 (0.05 mm) 1.190 Spark plug CR6HSA (NGK) Final reduction 2.642 U20FSR-U (DENSO) chain (standard) Final drive Spark plug CR5HSA (NGK) (cold climate;...
  • Page 142 Specifications Power Transmission Chassis & Suspension Drive chain 9/16 1 in Caster 25°00’ freeplay (15 25 mm) Trail 1.3 in (32 mm) New chain length 38.5 in (978 mm) Tire size, front 2.50-10 33J distance between a Tire size, rear 2.50-10 33J span of 77 pins Tire type...
  • Page 143 Specifications Torque Specifications Engine oil drain bolt 18 lbf·ft (24 N·m , 2.5 kgf·m) Front axle nut 35 lbf·ft (46 N·m , 4.8 kgf·m) Rear axle nut 35 lbf·ft (46 N·m , 4.8 kgf·m) Technical Information...

  • Page 144: Break-In Guidelines

    Break-in Guidelines Help assure your motorcycle’s future reliability and performance by paying extra attention to how you ride during the first operating day or 15 miles (25 km). During this period, avoid full-throttle starts and rapid acceleration. Technical Information...

  • Page 145: Emission Control Systems

    Emission Control Systems Exhaust Emission Requirements The Vehicle Emission Control Information The U.S. Environmental Protection Agency Label ( ) ( ) is attached to the side of each (EPA), the California Air Resources Board front fork. (CARB), and Environment Canada (EC) LEFT SIDE require that your motorcycle comply with applicable exhaust emissions standards during...
  • Page 146 Honda Motor Co., Ltd. utilizes various systems Crankcase Emission Control System to reduce carbon monoxide, oxides of nitrogen The engine is equipped with a closed crankcase and hydrocarbons.
  • Page 147 Emission Control Systems Noise Emission Control System AMONG THOSE ACTS PRESUMED TO TAMPERING WITH THE NOISE CONTROL CONSTITUTE TAMPERING ARE THE SYSTEM IS PROHIBITED: U. S. federal law ACTS LISTED BELOW: prohibits, or Canadian provincial laws may Removal of, or puncturing the muffler, prohibit the following acts or the causing baffles, header pipes, or any other thereof: (1) The removal or rendering...
  • Page 148 If you are aware of any of the following Emission Control regulations of the U.S. symptoms, have the vehicle inspected and Environmental Protection Agency (EPA), the repaired by your Honda Motorcycle Dealer: California Air Resources Board (CARB), and Hard starting or stalling after starting Environment Canada (EC).

  • Page 149: Oxygenated Fuels

    Oxygenated Fuels Some conventional gasolines are being blended ETHANOL (ethyl or grain alcohol) 10% by with alcohol or an ether compound. These Volume gasolines are collectively referred to as You may use gasoline containing up to 10% oxygenated fuels. To meet clean air standards, ethanol by volume.
  • Page 150 Oxygenated Fuels If you notice any undesirable operating symptoms, try another service station or switch to another brand of gasoline. Oxygenated f uels can damage paint and plastic. Damage caused by spilled f uel is not Fuel system damage or performance problems covered under warranty.

  • Page 151: Consumer Information

    Consumer Information This section contains information on your Authorized Manuals ........warranty and how to get an official Honda Warranty Coverage ........service manual. Warranty Service ........Contacting Honda ........The Honda Rider’s Club (USA only) ..Your Honda Dealer ........

  • Page 152: Consumer Information

    Authorized Manuals The Service Manual used by your authorized dealer is available from your Honda dealer or Helm, Inc. (USA only, Canada: See your dealer to order authorized manuals.) Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of operation and basic service information for various systems on Honda motorcycles, scooters, ATVs, MUVs, and PWCs.
  • Page 153 Order On-Line: www.helminc.com Order Toll Free: 1-888-CYCLE93 (1-888-292-5393) (NOTE: For Credit Card Orders Only) Monday Friday 8:00 AM 6:00 PM EST Consumer Information...

  • Page 154: Warranty Coverage

    Almost all of your warranty coverage can be USA: Please read the Warranties Booklet given extended through the Honda Protection Plan to you by your Honda dealer at the time of (USA only). For more information, see your purchase. Be sure to keep your Honda owner’s dealer.

  • Page 155: Warranty Service

    If the problem If you believe you have a problem with your has already been reviewed with the Service Honda, call the service department of your Manager, Parts Manager, Sales Manager, etc., dealer. Make an appointment for an inspection contact the Owner of the dealership or his and diagnosis.

  • Page 156: Contacting Honda

    If you wish to comment on your experiences product model, year, and VIN with your Honda or with your dealer, please date of purchase send your comments to the following address: dealer name and address We will likely ask your dealer to respond, or possibly acknowledge your comments directly.

  • Page 157: The Honda Rider's Club (Usa Only)

    The Honda Rider’s Club (USA only) The Honda Rider’s Club of America (HRCA) sponsors local riding chapters at Authorized Honda Dealerships across the country. You can log on to the HRCA Clubhouse website for more information at www.hrca.honda.com. Consumer Information...

  • Page 158: Your Honda Dealer

    (USA only) about safety training available in from Honda. The service department will also your local area and the Honda Rider’s Club of handle warranty inspections and repairs. America. The parts department offers Honda Genuine We’re sure you’ll be as pleased with the service...
  • Page 159 Consumer Information...

  • Page 160: Index

    Index accessories ............10 capacity, fuel ..........59 air cleaner ............67 carburetor, air pressure, tires ..........96 idle speed ........... . 78 altering your motorcycle ....... . 11 choke lever ............ . 18 arrester, spark ..........
  • Page 161 Index drive chain ........... . 101 filter, air ............67 flat tire ............124 flooded engine, starting ........ . 34 fork ..............83 front brake, education, rider ........3, 150 lever ............20 emission control systems ......
  • Page 162 ..........35 lever, front brake ..........20 Honda, contacting ........148 shift ............21 Honda service manual ........144 limit, weight ............ loading ............. idle speed, engine .......... . 78 inspection, post-ride ............
  • Page 163 Index maintenance, parking ............38 component locations ........52 pedal, rear brake ..........21 record ............51 pinging, engine ..........58 safety ............45 plug, spark ............79 schedule ............47 post-ride inspection ........
  • Page 164 Index suspension, front ............83 rear ............. . 84 schedule, maintenance ........47 service, customer ........... 148 manuals ........... . 144 warranty ........... 147 throttle shifting gears ..........35 freeplay ............70 shoe, brake ............
  • Page 165 Index unexpected problems ........121 valve, fuel ............17 vehicle identification no. (VIN) ....130 warranty, coverage ........... 146 extended ........... 146 service ............147 washing your motorcycle ......109 weight limit ............. wheels ............
  • Page 166 Memo...
  • Page 167 Memo...
  • Page 168 Memo...

  • Page 169: Quick Reference

    The following is a brief, but important Frequent causes of costly chassis repair are: collection of information you need to know about your Honda. You’ll also find space to Chain -- A loosely adjusted chain or a chain record important notes.
  • Page 170 Quick Reference Record important information here: Engine No. Ignition Key No. Owner’s: Name Address City/State Phone Dealer’s: Name Address City/State Phone Service Mgr. Quick Reference...
  • Page 171 Engine Oil API Service Classification SG or higher except oils labeled as energy conserving on the circular API service label, SAE 10W-30, JASO T 903 standard MA, Pro Honda GN4 4-stroke oil or equivalent Maximum Weight 88 lb (40 kg)
  • Page 172 Quick Reference These symbols are used in Operating Controls section: SYMBOL COMPONENT SEE PAGE engine stop switch engine stop switch Quick Reference...

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