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Dell Manuals
Printer
5230DN
Service manual
Dell 5230dn Mono Laser Printer Service Manual Page 92
Service manual.
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Also See for 5230dn Mono Laser Printer
Quick reference manual
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2 pages
Specifications
-
4 pages
User manual
-
193 pages
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Page 1
Page 2
Page 3 - Table Of Contents
Page 4
Page 5
Page 6
Page 7
Page 8
Page 9
Page 10
Page 11
Page 12
Page 13
Page 14
Page 15 - Notices and safety information
Page 16
Page 17
Page 18
Page 19
Page 20
Page 21 - Lithium warning
Page 22
Page 23
Page 24 - Preface
Page 25 - General information
Page 26 - Options
Page 27 - Printer configurations
Page 28 - Fully configured model
Page 29
Page 30 - Supported paper sizes, types, and weight...
Page 31 - Paper types and weights supported by the...
Page 32 - Tools required
Page 33 - Acronyms
Page 34
Page 35 - Diagnostic information
Page 36 - Confirm the installation status
Page 37 - User attendance messages
Page 38
Page 39
Page 40
Page 41
Page 42
Page 43
Page 44
Page 45
Page 46
Page 47
Page 48 - Error code table 1
Page 49
Page 50
Page 51
Page 52
Page 53
Page 54
Page 55
Page 56
Page 57
Page 58
Page 59
Page 60
Page 61
Page 62
Page 63
Page 64
Page 65
Page 66
Page 67
Page 68
Page 69 - Service checks
Page 70
Page 71
Page 72
Page 73
Page 74
Page 75
Page 76
Page 77
Page 78
Page 79
Page 80
Page 81
Page 82
Page 83
Page 84
Page 85
Page 86
Page 87
Page 88
Page 89
Page 90
Page 91
Page 92
Page 93
Page 94
Page 95
Page 96
Page 97
Page 98
Page 99
Page 100
Page 101
Page 102
Page 103
Page 104
Page 105
Page 106
Page 107
Page 108
Page 109
Page 110
Page 111
Page 112
Page 113
Page 114
Page 115
Page 116
Page 117
Page 118
Page 119
Page 120
Page 121
Page 122
Page 123
Page 124
Page 125
Page 126
Page 127
Page 128
Page 129
Page 130
Page 131
Page 132
Page 133
Page 134
Page 135
Page 136
Page 137
Page 138
Page 139
Page 140
Page 141
Page 142
Page 143
Page 144
Page 145
Page 146
Page 147
Page 148
Page 149
Page 150
Page 151
Page 152
Page 153
Page 154 - Sensor (input) service check
Page 155 - Sensor (narrow media) service check
Page 156 - Sensor (duplex input) service check (ext...
Page 157 - Sensor (pass through) service check
Page 158
Page 159
Page 160 - Sensor (input) lingering jam service che...
Page 161 - Sensor (input) early jam service check
Page 162
Page 163 - Sensor (input) static jam service check
Page 164
Page 165 - Sensor (fuser output) lingering jam serv...
Page 166 - Sensor (fuser output) static jam service...
Page 167 - Sensor (narrow media) late jam service c...
Page 168 - Sensor (narrow media) static jam service...
Page 169 - Sensor (duplex input) late jam service c...
Page 170 - Sensor (duplex input) lingering jam serv...
Page 171
Page 172 - Sensor (duplex input) static jam service...
Page 173 - Sensor (pass through) late jam service c...
Page 174 - Sensor (pass through) lingering jam serv...
Page 175 - Sensor (pass through) static jam service...
Page 176 - Sensor (stapler pass through) late jam s...
Page 177 - Sensor (stapler pass through) static jam...
Page 178 - Sensor (output pass through) lingering j...
Page 179 - Sensor (output pass through) static jam ...
Page 180 - Sensor (mailbox empty) late jam service ...
Page 181 - Sensor (mailbox empty) lingering jam ser...
Page 182 - NVRAM mismatch failure (950.00 through 9...
Page 183
Page 184 - Image quality trouble
Page 185 - Image Quality
Page 186
Page 187 - Blank print (no print)
Page 188
Page 189 - Solid black
Page 190 - Vertical lines and bands (process direct...
Page 191 - Horizontal white stripes or bands (side ...
Page 192 - Vertical stripes (process direction)
Page 193 - Horizontal stripes (side to side directi...
Page 194
Page 195 - Partial lack
Page 196 - Spots
Page 197 - After image
Page 198
Page 199 - Background (fog)
Page 200 - Skew
Page 201 - Media damage
Page 202
Page 203 - No fuse
Page 204 - Network service check
Page 205
Page 206
Page 207 - Diagnostic aids
Page 208 - Accessing service menus (models 5230n/dn...
Page 209 - Diagnostics mode (models 5230n/dn, 5350d...
Page 210
Page 211 - Exiting Diagnostics mode (models 5230n/d...
Page 212 - Quick Test
Page 213 - PRINT TESTS
Page 214 - HARDWARE TESTS
Page 215 - USB HS Test Mode
Page 216 - RFID Option Test
Page 217
Page 218 - DUPLEX TESTS
Page 219 - Top Margin (duplex)
Page 220 - Motor Test (duplex)
Page 221 - Sensor Test (input tray)
Page 222 - Feed To All Bins
Page 223 - Sensor Test (high capacity output stacke...
Page 224 - Sensor Tests (5-bin mailbox)
Page 225 - BASE SENSOR TEST
Page 226 - Perm Page Count (permanent page count)
Page 227 - Edge to Edge
Page 228 - Print Contrast
Page 229 - REPORTS
Page 230 - Clear Log
Page 231 - Configuration menu (CONFIG MENU) (models...
Page 232 - Maintenance page counter reset (Reset Cn...
Page 233 - SIZE SENSING
Page 234 - Factory Defaults
Page 235 - Best Speed
Page 236 - Accessing service menus (model T656)
Page 237 - Entering Diagnostics Menu (model T656)
Page 238
Page 239 - Registration (printer)
Page 240 - Quick Test
Page 241 - Input source tests
Page 242 - Panel Test
Page 243 - DRAM Test
Page 244 - Quick Test (duplex)
Page 245 - Left Margin (duplex)
Page 246 - Duplex Feed 1
Page 247 - OUTPUT BIN TESTS
Page 248 - BASE SENSOR TEST
Page 249 - DEVICE TESTS
Page 250 - PRINTER SETUP
Page 251 - Configuration ID
Page 252 - EP Defaults
Page 253 - Gap Adjust
Page 254 - Print Log
Page 255 - Configuration menu (CONFIG MENU) (model ...
Page 256 - Reset Maintenance Counter
Page 257 - Print Quality Pages
Page 258 - Panel Menus
Page 259
Page 260 - Energy Conserve
Page 261 - Paper Prompts
Page 262 - Disk Encryption
Page 263 - Wipe Disk
Page 264 - LES Applications
Page 265 - USB speed
Page 266 - Printer overview
Page 267 - Printer theory
Page 268 - Models 5350dn and 5530dn paper path roll...
Page 269 - Side guide
Page 270 - Pick arm assembly
Page 271 - Switch (media size)
Page 272 - Paper sizes supported by the printer
Page 273 - Registration
Page 274 - Transfer
Page 275 - Polygon printhead assembly
Page 276
Page 277 - Oscillating printhead assembly
Page 278 - Fuser
Page 279 - Heat roll
Page 280 - Type 2 fuser unit assembly
Page 281 - Drive
Page 282 - Electrical components and controller
Page 283 - System card assembly
Page 284 - Fuser warm-up
Page 285 - Charge
Page 286 - Development
Page 287 - Transfer
Page 288 - Cleaning
Page 289 - Auto density sensing
Page 290 - High Capacity Input Tray (HCIT) tray ass...
Page 291 - Sheet/550-sheet tray assembly
Page 292 - Media level sensing
Page 293 - Switch (media size)
Page 294
Page 295 - Media transport path
Page 296 - Models 5350dn and 5530dn paper path, rol...
Page 297 - Wear strips
Page 298 - Sensor (media low)
Page 299 - Duplex
Page 300 - Models 5350dn and 5530dn duplex paper pa...
Page 301 - Duplex drive motor assembly
Page 302 - Understanding jam numbers and locations
Page 303 - And 203 paper jams
Page 304 - Paper jam
Page 305 - Front paper jams
Page 306 - Paper jams (optional external duplex uni...
Page 307 - Paper jams
Page 308 - Paper jam
Page 309 - Paper jam
Page 310 - Paper jam
Page 311 - Paper jam
Page 312 - Staple jam
Page 313
Page 314 - Security Reset Jumper
Page 315
Page 316 - Printer skew specifications
Page 317 - Print Registration
Page 318
Page 319 - Repair Information
Page 320 - Adjustments
Page 321 - Oscillating printhead assembly electroni...
Page 322 - Alignment assembly adjustment
Page 323
Page 324 - Fuser solenoid adjustment
Page 325 - Removals
Page 326
Page 327
Page 328 - Connection access cover, rear removal
Page 329 - Connection bezel assembly, rear removal ...
Page 330 - Cover assembly, rear lower removal (5230...
Page 331
Page 332 - Door assembly, rear removal
Page 333
Page 334 - Duplex assembly removal (5350dn, 5530dn,...
Page 335 - Duplex cooling fan removal (5350dn, 5530...
Page 336 - Duplex drive motor assembly removal (535...
Page 337 - Duplex input sensor assembly removal (53...
Page 338 - Duplex guide assembly, front removal (53...
Page 339 - Fuser access door assembly removal
Page 340 - Fuser drive release linkage removal
Page 341 - Fuser wiper cover assembly removal
Page 342 - HVPS card assembly removal
Page 343
Page 344 - Laser cover removal
Page 345 - LCD screen bezel removal (5230n/dn, 5350...
Page 346 - LVPS card assembly removal (5230n/dn)
Page 347
Page 348
Page 349
Page 350 - Main cooling fan removal
Page 351 - Main drive motor assembly removal
Page 352 - Media out actuator removal
Page 353 - Media support removal
Page 354 - MPF cam gear removal
Page 355 - MPF media out actuator removal
Page 356 - MPF pick solenoid assembly removal
Page 357
Page 358 - MPF tray door assembly removal (5230n/dn...
Page 359
Page 360 - Operator panel latch assembly removal (5...
Page 361 - Operator panel door assembly removal (52...
Page 362
Page 363 - Operator panel hinge assembly, left remo...
Page 364 - Operator panel hinge assembly, right rem...
Page 365
Page 366
Page 367 - Operator panel door assembly removal (T6...
Page 368
Page 369
Page 370 - Operator panel cover latch assembly remo...
Page 371
Page 372 - Output cover assembly removal
Page 373 - Pick arm assembly removal
Page 374
Page 375 - Pick roll assembly removal
Page 376 - Print cartridge clamp assembly removal
Page 377 - Print cartridge ID connector assembly re...
Page 378 - Printhead assembly removal (5230n/dn)
Page 379 - Printhead assembly removal (5350dn, 5530...
Page 380
Page 381 - Redrive assembly removal
Page 382
Page 383 - Side cover, left removal (5230n/dn)
Page 384
Page 385 - Side cover, left removal (5350dn, 5530dn...
Page 386 - Side cover, right removal (5350dn, 5530d...
Page 387 - Sensor (duplex input) removal (5350dn, 5...
Page 388 - Sensor (media out) removal
Page 389 - Sensor (input) removal
Page 390 - Sensor shield assembly removal
Page 391 - Sensor (toner density) removal
Page 392 - Switch (media size) assembly removal
Page 393
Page 394 - System card assembly removal
Page 395
Page 396
Page 397 - NVM card assembly removal
Page 398 - Transfer roll assembly removal
Page 399 - Transfer roll bracket assembly, left rem...
Page 400 - Transfer roll bracket assembly, right re...
Page 401 - Transfer deflector removal
Page 402
Page 403 - Option removals
Page 404 - Bin mailbox left outer cover removal
Page 405 - Bin mailbox right outer cover removal
Page 406 - Bin mailbox right inner cover removal
Page 407 - Bin mailbox top cover removal
Page 408 - Bin mailbox media bin full actuator remo...
Page 409 - Bin mailbox sensor (pass through) remova...
Page 410 - Bin mailbox sensor (media bin empty) rem...
Page 411 - Bin mailbox controller card assembly rem...
Page 412 - Bin mailbox static brush mylar assembly ...
Page 413 - Bin mailbox media bin fifth deflector re...
Page 414 - Bin mailbox media bin first through four...
Page 415 - Bin mailbox media bin extension assembly...
Page 416
Page 417 - Bin mailbox transport solenoid removal
Page 418 - Bin mailbox sensor (deflector gate HP) r...
Page 419
Page 420 - Sheet option tray assembly
Page 421 - Sheet media tray assembly removal
Page 422
Page 423 - Sheet media out actuator removal
Page 424
Page 425 - Sheet controller card assembly removal
Page 426 - Sheet option tray assembly
Page 427 - Sheet pick arm bracket assembly removal
Page 428 - Sheet bellcrank recoil spring removal
Page 429 - Sheet frame assembly removal
Page 430 - Sheet controller card assembly removal
Page 431
Page 432 - Sheet option drive shaft with spring rem...
Page 433 - High capacity input tray (HCIT)
Page 434 - High capacity input tray (HCIT) media tr...
Page 435 - High capacity input tray (HCIT) tray cov...
Page 436
Page 437 - High capacity input tray (HCIT) cover, r...
Page 438
Page 439 - High capacity input tray (HCIT) cover, r...
Page 440
Page 441 - High capacity input tray (HCIT) cover, l...
Page 442 - High capacity input tray (HCIT) anti-tip...
Page 443 - High capacity input tray (HCIT) drawer s...
Page 444 - High capacity input tray (HCIT) tray lif...
Page 445 - High capacity input tray (HCIT) controll...
Page 446 - High capacity input tray (HCIT) media si...
Page 447
Page 448
Page 449 - High capacity input tray (HCIT) pick arm...
Page 450
Page 451 - High capacity input tray (HCIT) tray clo...
Page 452 - High capacity stacker rear door assembly...
Page 453 - High capacity stacker right cover remova...
Page 454 - High capacity stacker left cover removal
Page 455 - High capacity stacker media output bin a...
Page 456 - High capacity stacker controller card co...
Page 457 - High capacity stacker switch (media bin ...
Page 458 - High capacity stacker sensor (media bin ...
Page 459 - High capacity stacker controller card as...
Page 460 - High capacity stacker right frame remova...
Page 461 - High capacity stacker left frame removal
Page 462 - High capacity stacker upper deflector ga...
Page 463 - High capacity stacker sensor (pass throu...
Page 464
Page 465 - High capacity stacker left mounting brac...
Page 466 - High capacity stacker sensor (deflector ...
Page 467 - Installing / Removing the RFID UHF optio...
Page 468
Page 469
Page 470
Page 471
Page 472
Page 473
Page 474
Page 475 - Lower interface cable assembly removal
Page 476 - Media size actuator removal
Page 477 - Media tray catch spring removal
Page 478 - Media tray roller catch assembly removal
Page 479
Page 480 - Output expander rear door assembly remov...
Page 481 - Output expander left inner cover removal
Page 482 - Output expander right inner cover remova...
Page 483 - Output expander media output bin assembl...
Page 484 - Output expander sensors (media bin full)...
Page 485 - Output expander sensor (media bin full) ...
Page 486
Page 487 - Output expander controller card removal
Page 488 - Output expander sensor (pass through) re...
Page 489 - Output expander deflector gate removal
Page 490 - Output expander sensor (deflector gate H...
Page 491 - SFP stapler assembly rear door assembly ...
Page 492 - SFP stapler assembly left cover removal
Page 493 - SFP stapler assembly top cover removal
Page 494 - SFP stapler assembly handle cover remova...
Page 495 - SFP stapler assembly LED sensor cover re...
Page 496 - SFP stapler assembly sensor (finisher bi...
Page 497 - SFP stapler assembly standard output bin...
Page 498 - SFP stapler assembly tamper drive belt r...
Page 499 - SFP stapler assembly tamper drive motor ...
Page 500 - SFP stapler assembly media stack flap an...
Page 501 - SFP stapler assembly stapler unit assemb...
Page 502 - SFP stapler assembly paddle drive motor ...
Page 503 - SFP stapler assembly sensor (media stack...
Page 504 - SFP stapler assembly sensor (paddle HP) ...
Page 505 - SFP stapler assembly sensor (stapler acc...
Page 506 - SFP stapler assembly sensor (tamper HP l...
Page 507 - SFP stapler assembly sensor (bin full se...
Page 508 - SFP stapler assembly sensor (media in st...
Page 509 - SFP stapler assembly sensor (deflector H...
Page 510
Page 511 - Stapler/stacker controller card assembly...
Page 512
Page 513
Page 514 - Sensor (HCIT pass through) with cable re...
Page 515 - Sensor (pass through) with cable removal
Page 516 - Tray roller catch assembly removal
Page 517 - Upper interface cable assembly removal
Page 518
Page 519 - Connector locations and connections
Page 520
Page 521 - Preventive maintenance
Page 522 - Scheduled maintenance
Page 523 - Parts catalog
Page 524 - Assembly 1: Covers
Page 525
Page 526 - Assembly 2: 5230n/dn, 5350dn, and 5530dn...
Page 527
Page 528 - Assembly 3: T656dne Operator panel, MPF ...
Page 529
Page 530 - Assembly 4: Drive motor assemblies and d...
Page 531
Page 532 - Assembly 5: Media path and ducts
Page 533
Page 534 - Assembly 6: Printhead, charge, and trans...
Page 535
Page 536 - Assembly 7: Pick arm assembly, trays, an...
Page 537
Page 538 - Assembly 8: LVPS, fuser and electrical c...
Page 539
Page 540 - Assembly 9: HVPS, system card, and elect...
Page 541
Page 542 - Assembly 10: 250 Sheet option tray assem...
Page 543
Page 544 - Assembly 11: 550 Sheet option tray assem...
Page 545
Page 546 - Assembly 12: HCIT Sheet option tray asse...
Page 547
Page 548 - Assembly 13: SFP stapler assembly #1
Page 549
Page 550 - Assembly 14: SFP stapler assembly #2
Page 551
Page 552 - Assembly 15: SFP stapler assembly #3
Page 553
Page 554 - Assembly 16: SFP stapler assembly #4
Page 555
Page 556 - Assembly 17: 5-bin mailbox #1
Page 557
Page 558 - Assembly 18: 5-bin mailbox #2
Page 559
Page 560 - Assembly 19: High capacity stacker
Page 561
Page 562 - Assembly 20: Output expander
Page 563
Page 564 - Assembly 21: Envelope feeder and externa...
Page 565
Page 566 - Assembly 22: RFID UHF Option assembly
Page 567 - Assembly 23: Miscellaneous
Page 568
Page 569 - Assembly 24: Power cords
Page 570 - Assembly 25: Universal trays and accesso...
Page 571
Page 572
Page 573
Page 574
Page 575 - Part number index
Page 576
Page 577
Page 578
Page 579
Page 580
Page 581
Page 582
Page 583
Page 584
Page 585
Page 586
/
586
Contents
Table of contents
Troubleshooting
Bookmarks
Advertisement
Error
code or
message
244.67
244.68
244.69
2-58
Service Manual
Error contents
Pick motor overspeed
failure
Source = Media tray 4
Pick motor stop error
Source = Media tray 4
Pick motor control
failure.
Source = Media tray 4
Description/Action
The pick motor does not rotate
at the specified speed.
Pick motor stop error detected
by options tray x
The pick motor does not reach
the proper operating speed at
the specified time.
Possible repair actions
1. Remove all media present
in media path.
2. Ensure media tray is not
overfilled.
3. Check all connections on
the pick arm assembly.
4. Check all connections on
the system card assembly.
5. Replace the pick arm
assembly if problem
remains. Go to
"Operator
panel door assembly
removal (T656)" on
page
4-49.
6. Replace system card
assembly if problem
"System
remains. Go to
card assembly removal"
on page
4-76.
1. Remove all media present
in media path.
2. Ensure media tray is not
overfilled.
3. Check all connections on
the pick arm assembly.
4. Check all connections on
the system card assembly.
5. Replace the pick arm
assembly if problem
remains. Go to
"Operator
panel door assembly
removal (T656)" on
page
4-49.
6. Replace system card
assembly if problem
remains. Go to
"System
card assembly removal"
on page
4-76.
1. Remove all media present
in media path.
2. Ensure media tray is not
overfilled.
3. Check all connections on
the pick arm assembly.
4. Check all connections on
the system card assembly.
5. Replace the pick arm
assembly if problem
"Operator
remains. Go to
panel door assembly
removal (T656)" on
page
4-49.
6. Replace system card
assembly if problem
remains. Go to
"System
card assembly removal"
on page
4-76.
Table of
Contents
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page
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page
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Chapters
Table Of Contents
3
Index
571
Table of Contents
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This manual is also suitable for:
5230n
5530dn
5350dn
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