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2" Gasoline Powered Clear Water Pump
Item 68375
Using an engine indoors CAN KILL YOU
IN MINUTES.
Engine exhaust contains carbon monoxide.
This is a poison you cannot see or smell.
NEVER use inside
a home or garage,
EVEN IF doors and
windows are open.
When unpacking, make sure that the product is intact and undamaged.
If any Pump parts are missing or broken, please call 1-800-444-3353 as soon as possible.
If any Engine parts are missing or broken, please call 1-800-520-0882 as soon as possible.
Record Product's Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not available individually
as replacement parts.
©
Copyright
2010 by Harbor Freight Tools
or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
Manual Revised 11g
Only use OUTSIDE
and far away from
windows, doors,
and vents.
Visit our website at: http://www.harborfreight.com
Email our tech support at: tech@harborfreight.com
Email our Engine support at: predator@harborfreight.com
®
. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape
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Table of Contents
Related Manuals for Pacific hydrostar PacificHydrostar 2" Gasoline Powered Clear Water Pump
Summary of Contents for Pacific hydrostar PacificHydrostar 2" Gasoline Powered Clear Water Pump
- Page 1 . All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein.
- Page 2 Specifications Pump Suction & Discharge Size 2" NPT Discharge Capacity 151 GPM Maximum Discharge Head 97.5 ft. Maximum Suction Head 26 ft. Maximum Pressure 42.2 PSI Mechanical Seal Ceramic Intake Strainer Included Accessories Hose Clamps Spark Plug Wrench Engine Displacement 212cc Engine Type Horizontal Single Cylinder 4 stroke OHV...
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Page 3: Symbol Definitions
Save This Manual Symbol Definitions Keep this manual for the safety warnings and precautions, Symbol Property or Statement assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial Revolutions Per Minute number in the front of the manual near the assembly diagram (or month and year of purchase if product WARNING marking concerning Risk has no number). -
Page 4: Operating Precautions
5. Use only lubricants and fuel recommended in 9. People with pacemakers should consult their the Specifications chart of this manual. physician(s) before use. Electromagnetic fields in close proximity to a heart pacemaker could 6. Wear ANSI-approved safety goggles, heavy-duty cause pacemaker interference or pacemaker work gloves, and dust mask/respirator during set up. failure. -
Page 5: Service Precautions
These carry important information. other condition that may affect the equipment’s If unreadable or missing, contact operation. If damaged, have the equipment Harbor Freight Tools for a replacement. serviced before using. Many accidents are 6. Have the equipment serviced by a qualified repair caused by poorly maintained equipment. - Page 6 Controls Fuel Tank Cap Fuel Tank Throttle Choke Fuel Valve Engine Switch Starter Handle Oil Dipstick Priming Cap Air Filter Discharge Port Muffler Intake Port Water Drain Plug For Pump technical questions, please call 1-800-444-3353. Page 4 Item 68375 For Engine technical questions, please call 1-800-520-0882.
- Page 7 3. Slide one of the Hose Clamps over the end of the Set up suction hose (a). Slide the Hose onto the Hose Coupler (b). Use a screwdriver (not included) to tighten the Hose Clamp until secure. The emission control system for this Pump’s Engine is warranted for standards set by the U.S.
- Page 8 5. For the discharge hose, slide a Hose Coupling Ring 7. Slide a Hose Clamp over the end of the Discharge over the remaining Hose Coupler (a) and place a Hose (a). Slide the Discharge Hose onto the Hose Gasket onto the end of the Hose Coupler (b). Coupler (b).
- Page 9 Locating the Water Pump Locate the Water Pump on a flat, level, sturdy surface capable of supporting the weight of the Pump. 1. For best Pump performance, place the Pump near the water level and use hoses that are no longer than Strainer necessary. This will allow the Pump to produce the greatest output with the least self-priming time.
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Page 10: Pre-Start Checks
Checking and Filling Engine Oil Operation CAUTION! Your Warranty is VOID if the engine’s crankcase is not properly filled with oil before Read the ENTIRE IMPORTANT SAFETY each use. before each use, check the oil level. INFORMATION section at the beginning Do not run the engine with low or no engine of this manual including all text oil. -
Page 11: Starting The Engine
Starting the Engine 1. To start a cold engine, move the Choke to the CHOKE position. To restart a warm engine, leave the Choke in the RUN position. Choke 2. Open the Fuel Valve. 3. Slide the Throttle to 1/3 away from the SLOW position (the “turtle”). 4. -
Page 12: Stopping The Engine
7. Adjust the Throttle as needed. 8. break-in Period: a. Breaking-in the engine will help to ensure proper equipment and engine operation. b. The operational break-in period will last about 3 hours of use. During this period: • Do not apply a heavy load to the equipment. • ... -
Page 13: Cleaning, Maintenance, And Lubrication Schedule
Maintenance and Service WARNING TO PREVENT SERIOUS INjURY FROM ACCIDENTAL STARTING: Turn the Power Switch of the equipment to its “OFF” position, wait for the engine to cool, and disconnect the spark plug cap before performing any inspection, maintenance, or cleaning procedures. TO PREVENT SERIOUS INjURY FROM EqUIPMENT FAILURE: Do not use damaged equipment. - Page 14 Checking and Filling Fuel Engine Oil Change WARNING! TO PREVENT SERIOUS CAUTION! Oil is very hot during operation and can INjURY FROM FIRE: cause burns. Wait for engine to cool before changing oil. Fill the fuel tank in a well-ventilated area away 1.
- Page 15 Air Filter Element Maintenance Spark Plug Maintenance 1. To remove the air filter cover, push in and lift up on the Filter Cover Tab, pivoting the cover at Spark the Base Hinge. Remove the filter and check for Plug dirt. Clean or replace as described below. Filter Cover Disconnect spark plug cap from end of plug. Clean out debris from around spark plug. Filter Filter Cover 2.
- Page 16 Storage 3. LUbRICATION: a. Change engine oil. When the equipment is to remain idle for longer than 20 days, prepare the engine for storage as follows: b. Clean out area around spark plug. Remove spark plug and pour one tablespoon of engine 1.
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Page 17: Pump Troubleshooting
Pump Troubleshooting Problem Possible Causes Likely Solutions 1. Incorrect lubrication or not 1. Lubricate using recommended oil or enough lubrication. grease according to directions. Pump overheats 2. Worn parts. 2. Have qualified technician inspect internal mechanism and replace parts as needed. 1. Low engine speed. 1. - Page 18 Engine Troubleshooting Problem Possible Causes Probable Solutions Engine will not start FUEL RELATED: FUEL RELATED: 1. No fuel in tank or fuel valve closed. 1. Fill fuel tank and open fuel valve. 2. Choke not in CHOKE position, cold engine. 2.
- Page 19 Engine Troubleshooting (cont.) Problem Possible Causes Probable Solutions Engine misfires 1. Spark plug cap loose. 1. Check wire connections. 2. Incorrect spark plug gap or 2. Re-gap or replace spark plug. damaged spark plug. 3. Defective spark plug cap. 3. Replace spark plug cap. 4.
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Page 20: Description Qty
Parts List (Including Item 68120 212cc engine) Part Description Part Description Part Description Cylinder Head Gasket Retainer Exhaust Valve Bolt Cylinder Head Cover Rotator Valve Ignition Coil Seal Guide Throttle Control Assy. Subassembly Valve Tappet Bolt Cylinder Head Valve Lifter Governor Spring Cover Gasket Lifter Stopper Plate... - Page 21 Diagram (Including Item 68120 212cc engine) For Pump technical questions, please call 1-800-444-3353. Item 68375 Page 19 For Engine technical questions, please call 1-800-520-0882.
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Page 22: Limited 90-Day Warranty
The United States Environmental Protection Agency (herein EPA) Harbor Freight Tools Co. makes every effort to assure that and Harbor Freight Tools (herein HFT) are pleased to explain the its products meet high quality and durability standards, emission control system warranty on your 1997 and later Small Off- and warrants to the original purchaser that this product Road Engine (herein engine). - Page 23 Harbor Freight Tools Emission Control Service and Maintenance Defects Warranty Provisions Component parts which are not scheduled for replacement as required maintenance or are scheduled only for regular inspection Length of Coverage to the effect of “repair or replace as necessary” are warranted for HFT warrants to a first retail purchaser and each subsequent ...
- Page 24 Notes 3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 www.harborfreight.com...