Frymaster CT16 Series Service And Parts Manual
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Frymaster CT16 Series Service And Parts Manual

Frymaster CT16 Series Service And Parts Manual

Frymaster toaster service and parts manual
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Download this manual See also: Operation & Installation Manual
Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633
JANUARY 2004
*8195993*

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Summary of Contents for Frymaster CT16 Series

  • Page 1 Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 JANUARY 2004 *8195993*...
  • Page 2 Do not operate the CT16 Toaster unless all covers and access panels are in place and properly secured. Do not attempt to repair or replace any component of the CT16 Toaster unless all power to the unit has been disconnected.

  • Page 3: Chapter 1: Service Procedures

    BUTTON 1.1 CT16 Toaster Functional Description The CT16 Toaster is designed to produce fresh, uniformly toasted buns on an "as needed” basis. The countertop-mounted unit consists of a cabinet, a computer, a heating element and a pair of conveyor assemblies.

  • Page 4: Replacing Components

    1.3 Replacing Components Accessing the Electronics 1. Pull the bun compression knobs off their shafts. 2. Remove the screws around the edge of the component housing cover and remove the cover. Accessing the Drive Motor and Auxiliary Transformer Carefully lay the unit on its back and remove the seven screws that secure the bottom cover in place. Removing the Conveyor Assemblies 1.
  • Page 5 Step 10d - Remove last two screws and pull conveyor away from housing. Step 10c - Remove these four hex head screws and two nuts. Step 10b - Remove cartridge heater. Step 10a - Remove drive pulley. 11. To remove the toasting conveyor assembly: (See illustration on following page.) a.
  • Page 6 e. Rotate the tray stabilizer latch upward and, while supporting the conveyor assembly, remove the hex-head screw securing the top of the assembly from the outside (conveyor side) of the component housing and carefully pull the assembly away from the housing. Step 11e - Remove the last screw and pull Step 11c - Remove these five flange nuts...
  • Page 7 Platen Tray Brace 4. Replace the failed component, being sure to route the component wires through the bushing as shown in the illustration above. Reassemble by reversing the steps performed and reconnect the wiring in accordance with the wiring diagram on the inside of the component housing cover. Replacing the Drive Motor or Auxiliary Transformer (See illustration on following page.) 1.
  • Page 8 7. To replace the auxiliary transformer (present only in 200V and 208V units), hold the replacement next to the failed transformer and, one at a time, disconnect the wires from the failed transformer and connect them to the replacement. When all wiring has been transferred, remove the screws and nuts that secure the transformer to the back wall of the motor compartment and install the replacement.
  • Page 9 If present and wiring is intact, replace latch relay. If not present, replace computer. Check data plate for voltage rating, and verify that power supply and toaster match. Verify that the power supply is 20 amp single-phase 200, 208 or 240VAC (depending upon model).

  • Page 10: Probe Resistance Chart

    Broken/loose wire between computer and main heater relay, or failed main heater relay. Failed platen. Probe Resistance Chart For use with CT16 Series toasters manufactured with Minco Thermistor probes only. OHMS OHMS 1059 1268 1070 1278...
  • Page 11 1.5 Wiring Diagrams NOTE: These diagrams depict wiring as of the date of manual publication. They may not reflect design changes made to the equipment after publication. Always refer to the wiring diagram affixed to the unit when actually troubleshooting or servicing this equipment. NON-CE TOASTERS...
  • Page 12 CE AND AUSTRALIAN TOASTERS 1-10...

  • Page 13: Line Voltage

    1.6 Schematic LINE FILTER (CE AND AUSTRALIAN TOASTERS ONLY) Transformer 12Volt Secondary Main Heater Relay Heater LINE VOLTAGE COM NO Cover High Interloc Limit COMPUTER Latch Relay Main Cartridge Heater Drive Motor 1-11 Main Heater Probe Resistor...
  • Page 14 THIS PAGE INTENTIONALLY LEFT BLANK.

  • Page 15: Chapter 2: Parts List

    810-2301 10-Tooth Dual Belt Drive Pulley 810-2332 10-Tooth Toasting Belt Drive Pulley The illustrations in the parts list that follows also identify the CE/Australian and Non-CE components. CT16 SERIES TOASTER CHAPTER 2: PARTS LIST Components Unique to Non-CE Units 807-0979 Transformer (208-240V/12V)
  • Page 16 Cabinetry...
  • Page 17 Cover, Component Housing 810-2331 Knob, Compression Adjustment 106-0785SP Cover, Line Filter (used on CE and Australian units only) 810-2549 Guide, Bread (Wireform Feeder) 106-2158 Cover Assembly, Toaster (includes Items 16-21) 823-3656 Cover (does not include Items 17-21) 810-0066 Magnet 810-1683 Handle, Cover...
  • Page 18 2.3 Conveyor Assembly, Dual Belt...
  • Page 19 ITEM PART # 806-9200 Roller Assembly, Dual Belt Idler 806-9318 Roller Assembly, Dual Belt Drive 810-2303 Washer, Teflon Crumb 809-0132 Screw, ¼-20 x ¾-inch Slotted Pan Head 826-1374 Screw, #10 x ½-inch Hex Head (Pkg. of 25) 809-0647 E-Ring 809-0745 Washer, ¼-inch Flat 810-1672 Spring, Compression Plate...
  • Page 20 2.4 Conveyor Assembly, Toasting...
  • Page 21 ITEM PART # 106-2123SP Tray with Grommet, VT Platen 210-0318 Crumb Shield, Toasting Conveyor 806-9195 Roller, VT Toasting Belt Idler 806-9196SP Platen Assembly, VT 806-9199 Roller, VT Toasting Belt Drive 810-2303 Washer, Teflon Crumb 809-0266 Screw, #10 x ½-inch Philips Truss Head 809-0647 E-Ring 809-0650...

  • Page 22: Electronic Components

    2.5 Electronic Components...
  • Page 23 ITEM PART # 807-3213 Relay, Solid State 5A 3/16 Control Terminals 807-3021 Relay, 30A 12VDC DPST NO 826-1562 Relay, Solid State 40A 280V SPST NO 106-0781SP Transformer and Bracket Assembly, CE and Australian 807-0910 Fuse, 250V 3A (fuse for CE/Australian transformer) 807-0979 Transformer, 208-240VAC/12VAC, 50/60 Hz, 43VA, Non-CE 806-9296...
  • Page 24 2.6 Motor, Drive Train, and Fan Components See Page 6 ITEM PART # Motor Assembly, 50/60 Hz 106-3052 200-208V VT Drive 106-2841 220-250V VT Drive 810-2302 Drive Belt 106-2128 Bracket Assembly, VT Idler Pulley 826-1368 Nut, ¼-20 Serrated Flange (Pkg. of 10) Pulley, Motor Driven 810-2565 18-Tooth (Non-CE...
  • Page 25 THIS PAGE INTENTIONALLY LEFT BLANK.
  • Page 26 Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-688-2200 FAX (Tech Support) 1-318-219-7135 SERVICE HOTLINE 819-5993 PRINTED IN THE UNITED STATES 1-800-551-8633 JANUARY 2004...

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