Teledyne 9700 Instruction Manual
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Teledyne 9700 Instruction Manual

Teledyne 9700 Instruction Manual

Flue gas analysis system
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Model 9700
Model 9700
Model 9700
Model 9700
Model 9700
Flue Gas Analysis
Flue Gas Analysis
Flue Gas Analysis
Flue Gas Analysis
Flue Gas Analysis
System
System
System
System
System
Instr uction Manual
Instr
Instr
Instr
Instr
TELEDYNE BROWN ENGINEERING
Analytical Instruments
Flue Gas Analysis System
uction Manual
uction Manual
uction Manual
uction Manual
P/N M48985
10/27/94
i

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Summary of Contents for Teledyne 9700

  • Page 1 Flue Gas Analysis System Model 9700 Model 9700 Model 9700 Model 9700 Model 9700 Flue Gas Analysis Flue Gas Analysis Flue Gas Analysis Flue Gas Analysis Flue Gas Analysis System System System System System Instr Instr uction Manual Instr uction Manual...
  • Page 2 Teledyne Analytical Instruments, 16830 Chestnut Street, City of Industry, CA 917491580.

  • Page 3: Table Of Contents

    4.1.4 Initial Calibration and Equilibration ......2 4.1.5 Operational Calibration ........... 4 4.1.6 Routine Operational Calibration ......5 4.2 Startup of Combustibles Analyzer ........5 4.2.1 Procedure ............... 5 4.2.2 Span Gas ..............7 TELEDYNE BROWN ENGINEERING i i i Analytical Instruments...
  • Page 4 Model 9700 4. 3 System Startup ..............7 4.3.1 Analyzer Startup ............. 7 4.3.2 Sample System Startup .......... 7 Maintenance & Troubleshooting 5.1 Maintenance ..............1 5.1.1 Routine Maintenance ..........1 5.1.2 Oxygen Cell Replacement ........1 5.1.3 Cell Warranty ............2 5.1.4 Spray Nozzle ............

  • Page 5: Introduction

    General Information Introduction Overview The Model 9700 analyzer system (see Figure 1) is an integrally housed combination of analyzers designed to continuously monitor the two primary components of flue gas which are the best indicators of combus- tion efficiency and safe operation. Through use of volumetric percentage...

  • Page 6: Sample Conditioning

    T-joint where a spray nozzle introduces a fine water mist. This mist cools and wets the sample. A strainer is built into the system to prevent the nozzle from being clogged by particulates in the cooling water. Figure 1: Model 9700 Analyzer System TELEDYNE BROWN ENGINEERING Analytical Instruments...
  • Page 7 Following oxygen analysis, the sample passes to the combustible analysis section. Figure 2: Sample Conditioning TELEDYNE BROWN ENGINEERING Analytical Instruments...

  • Page 8: Oxygen Analyzer Section

    General Information Model 9700 Oxygen Analyzer Section The analysis system (see Figure 3) employs a Model 326B Analyzer which features a TBE/AI unique, patented Micro-Fuel Cell oxygen sensor. This electrochemical transducer provides an electrical signal that is directly proportional (and specific) to the oxygen concentration in the gas phase immediately adjacent to its sensing surface.
  • Page 9 To eliminate the inaccuracies caused by varying temperature conditions that are inherent in most methods of analysis em- ploying transducers, a system composed of a combination of temperature compensation and control is used in the analyzer. TELEDYNE BROWN ENGINEERING Analytical Instruments...
  • Page 10 General Information Model 9700 To protect the Micro-Fuel Cell against damage from low ambient temperatures and reduce the range required of the compensation circuit, the analyzer is equipped with a thermostatically controlled heating system that will not permit the interior of the instrument to drop below 85 deg F.

  • Page 11: Optional Features

    The relays are arranged to be in an energized condition when the oxygen concentration of the sample is in the safe region of the scale. The form “C” SPDT relay contacts are rated at 3 amperes (non-inductive). TELEDYNE BROWN ENGINEERING Analytical Instruments...
  • Page 12 General Information Model 9700 • E-to-I Converter A voltage (E) to current (I) conversion of the output signal generated by the analyzer is available. This conversion allows I (current) to P (pneumatic) devices, as well as low-impedance current-operated indicating and/or recording and controlling instruments to be directly driven without the need of accessory equipment.

  • Page 13: Combustible Gas Analyzer Section

    2) The sensor unit including the sensor, flowmeters, valves and heater circuit. (Heater power is controlled through the same RANGE switch that controls oxygen analyzer power (see Dwg. B-l0913). Figure 4: Combustible Gas Analyzer Section TELEDYNE BROWN ENGINEERING Analytical Instruments...
  • Page 14 General Information Model 9700 The sample is sent through one side (SAMP) of twin indicating flowmeters. Since it is necessary that there is sufficient oxygen in the sample being analyzed to insure full combustion of any combustible gases present, the sample is blended, or diluted, with an equal amount of “clean”...
  • Page 15 Methyl Acrylate 0.59 Taken from Fire Hazard Properties of Flammable Liquids, Gases and Volatile Solids, National Fire Protection Agency. 5 HIHU HQ FH % HDG $ FW L YH % HDG Figure 5: Combustible Gas Sensor TELEDYNE BROWN ENGINEERING Analytical Instruments...

  • Page 16: Operating Controls And Indicators

    General Information Model 9700 Operating Controls and Indicators • The POWER toggle switch is used to turn the combustible gas analyzer ON and OFF. • The meter displays the gas concentration at the detection point as a percentage of the combustible gas and is graduated from 0–5% combustibles.

  • Page 17: Recessed Secondary Controls

    • Voltage Output 0–1 Volt full scale or less. NOTE: The remote meter or recorder should have an input impedance greater than 1K-Ohm. • Current Output One of the following milliampere outputs may be provided: TELEDYNE BROWN ENGINEERING Analytical Instruments...

  • Page 18: General Information

    General Information Model 9700 CURRENT MAX LOAD OUTPUT IMPEDANCE (mA) (Ohms) 4–20 NOTE: The remote meter or recorder should have an input impedance less than the indicated values. TELEDYNE BROWN ENGINEERING Analytical Instruments...

  • Page 19: Theory Of Operation

    TELEDYNE BROWN ENGINEERING Analytical Instruments...
  • Page 20 2 Theory of Operation Model 9700 electrolysis. Only after the oxygen is reduced to a low enough concentra- tion can the cell be used to measure the flue gas sample. The signal from the first amplification stage is connected to a non-...

  • Page 21: Combustible Analyzer

    As noted previously, relay K2 is energized when an alarm occurs. With no alarm, the normally closed contact is closed and the normally open contact is open. When an alarm condition occurs, the contacts transfer and reverse their normal state. TELEDYNE BROWN ENGINEERING Analytical Instruments...

  • Page 22: Detector

    2 Theory of Operation Model 9700 An optional CAUTION alarm circuit utilizes potentiometer P4 to establish the setpoint. When the setting of P4 is exceeded. transistor Q2 is turned on and relay K1 is energized, resulting in an alarm. The optional FAILURE alarm circuit is set up so that if the detector opens up, an alarm comparator will trip and turn off a relay, which is normally energized, i.e., during the non-alarm condition, the normally...
  • Page 23 These two beads are placed in close proximity. to one another so that they are affected by the same environmental factors. Thus, the differences between the changes in resistance of the two coils is directly related to the concentration of combustible gases. TELEDYNE BROWN ENGINEERING Analytical Instruments...
  • Page 24 2 Theory of Operation Model 9700 TELEDYNE BROWN ENGINEERING Analytical Instruments...

  • Page 25: Installation

    (10K Ohms min.). For interconnection purposes, 22 guage AWG shielded cable conduc- tor is recommended. Polarize the signal connections as shown in Figure 6 and connect the shield to the analyzer only. TELEDYNE BROWN ENGINEERING Analytical Instruments...
  • Page 26 3 Installation Model 9700 1 & 6 ( 73 7 & $ / $ 5 0 &,5 &8 ,7 2 ; <* ( 1 $ 1 $ / <=( 5 1 & 6 ( 73 7 & 0 $ 6 ,* 1 $ / 2 8 7 2 ;...

  • Page 27: Alarm And/Or Control Circuitry

    The range for current output is: • 4–20 mA dc Suitable for devices with 0–1500 Ohms impedance (resistive). The appropriate terminal strip connections are identified on the interconnection diagram (see Figure 6). TELEDYNE BROWN ENGINEERING Analytical Instruments...
  • Page 28 3 Installation Model 9700 TELEDYNE BROWN ENGINEERING Analytical Instruments...

  • Page 29: Operation

    An offset zero on the meter will result in a tracking error between the two devices which would be significant if the meter is used to calibrate the analyzer (normal procedure). CAUTION: Never attempt to make this adjustment with the power on. TELEDYNE BROWN ENGINEERING Analytical Instruments...

  • Page 30: Initial Calibration And Equilibration

    4 Operation Model 9700 The Micro-Fuel Cell is supplied separately in a controlled atmosphere package and must be installed prior to startup. To install the cell, use the following procedure: Note: Do not open the sealed package until the system is to be started and a flue gas sample is available .
  • Page 31 Note: It is particularly vital to the condition of the A-3 cell employed in flue gas (or high CO content applications) that the cell not be exposed to a CO free environment for a prolonged period of time. TELEDYNE BROWN ENGINEERING Analytical Instruments...

  • Page 32: Operational Calibration

    4 Operation Model 9700 4.1.5 Operational Calibration After the equilibration period following the installation of any new cell, or whenever it is desirable to recheck the calibration of the instru- ment, use the following calibration procedure: (1) Place the RANGE selector switch on the 0+25% Position.

  • Page 33: Routine Operational Calibration

    (4) Turn ON the POWER switch of the combustible monitor control unit. Wait about five minutes for the unit to warm up. (5) Shut off the SAMPLE toggle valve and let only air flow through the unit. TELEDYNE BROWN ENGINEERING Analytical Instruments...
  • Page 34 4 Operation Model 9700 (6) After air has been flowing for a couple of minutes, adjust the ZERO control on the control unit (use the small screwdriver supplied) until the meter pointer lines up with the zero mark on the dial (be sure that the mechanical zero of the meter is first adjusted with the power off.)

  • Page 35: Span Gas

    (see the cautionary note in step (2) of Section 4.1.4, Initial Calibration and Equilibration, and step (5)). TELEDYNE BROWN ENGINEERING Analytical Instruments...
  • Page 36 4 Operation Model 9700 TELEDYNE BROWN ENGINEERING Analytical Instruments...

  • Page 37: Maintenance & Troubleshooting

    To offset the possibility of not having a replacement cell available when it is needed, TBE/AI recommends that a spare cell be ordered shortly after the instrument is placed in service, and each time the cell is replaced thereafter. TELEDYNE BROWN ENGINEERING Analytical Instruments...

  • Page 38: Cell Warranty

    5 Maintenance & Troubleshooting Model 9700 Note: Do not over-order or stockpile Micro-Fuel Cells. Only one cell per instrument should be kept in reserve. When installing the oxygen cell in the probe housing, make certain that the shorting clip is re- moved and that the cell membrane is facing up (or outward).

  • Page 39: Spray Nozzle

    The part number of the element is listed in Table 3. 5.1.7 Combustible Sensor The combustible sensor is installed along with the H-28 heater and T-199 thermoswitch in the sensor unit enclosure. These components can be removed for replacement, if required. TELEDYNE BROWN ENGINEERING Analytical Instruments...

  • Page 40: Pump

    5 Maintenance & Troubleshooting Model 9700 5.1.8 Pump The pump (shown in Figure 1) uses a flexible Nordel liner which is actuated by a roller on an eccentric. This liner requires oiling weekly. The pump is equipped with an oiler which holds a large supply of oil. Use the following procedure to oil the liner: •...

  • Page 41: Oxygen Analyzer Section

    A2, the FET (Q1) could be malfunctioning, i.e., not being turned off. If Q1 is “on” all the time, the oxygen cell will be shorted and no signal will be able to get through the feedback resistors for A1. TELEDYNE BROWN ENGINEERING Analytical Instruments...
  • Page 42 Upon failure, the output of the instrument will go up or down full scale depending upon which bead fails. The standard combustible analyzer used in the Model 9700 system includes a failure alarm circuit that is described in Section 2.2.

  • Page 43: No Alarm With High Gas Level

    Q1, there will be no alarm indication even though the gas level goes above the setpoint. Also, there will be no alarm if the relay coil K2 fails, although relay coil failure is not likely. TELEDYNE BROWN ENGINEERING Analytical Instruments...

  • Page 44: Lamp Failure

    5 Maintenance & Troubleshooting Model 9700 5.2.3.3 Lamp Failure For failure in any circuit involving a lamp, always check the lamp for failure before embarking upon more involved diagnostic checkout. The lamps are the most failure-prone components of the system .

  • Page 45: Appendix

    Output Signal: 0–1 VDC or less (Optional mA output available) Enclosure: Sheet steel equipment case Dimensions: width: 24" (60.96 cm) length: 36" (91.44 cm) depth: 11 " (29.21 cm) Mounting: Wall or bulkhead Weight: 185 lbs (83.25 kg) TELEDYNE BROWN ENGINEERING Analytical Instruments...
  • Page 46 Appendix Model 9700 OXYGEN ANALYSIS SECTION Ranges: 0–5%, 0–10%, 0–25% O Sensitivity: 0.5% of full scale Accuracy: +/- 2% of full scale at const. temp. +/- 5% of full scale across temp. range Response Time: 90% of O in 45–60 seconds Calibration: Air Cooling Water: 10–100 psi,...

  • Page 47: Recommended Spare Parts List

    Flue Gas Analysis System Appendix Recommended Spare Parts List Model 9700 System (Standard Unit Only) PART NO. DESCRIPTION F-77 Fuse, Tvpe 3AG, 6-1/4A, Slo-Blo S-81 Triac, G. E. #SC45B T-199 Thermoswitch, Fenwall #32410-2 (130 deg F) T-267 Thermoswitch, H-B #7920A (85 deg F)

  • Page 48: Analytical Instruments

    Appendix Model 9700 Orders should be sent to: Teledyne Brown Engineering Analytical Instruments 16830 Chestnut Street P.O. Box 1580 City of Industry, CA 91749-1580 U.S.A. Telephones (818) 961-9221 (213) 288-7181 TWX (910) 584-1887 TDYANYL COID Reference Drawings B-10913 Schematic Diagram — Oxygen Analyzer C-11751 Schematic Diagram —...

  • Page 49: Response Of Combustible Sensor To Various Gases

    0.76 Methyl Ethyl 0.96 Ketone Methyl Acrylate 0.59 Taken from Fire Hazard Properties of Flammable Liquids, Gases and Volatile Solids, National Fire Protection Agency. NOTE: For compounds not listed in Table 1, consult the factory. TELEDYNE BROWN ENGINEERING Analytical Instruments...
  • Page 50 Appendix Model 9700 To determine the concentration of a compound present at the sensor from a meter reading, when calibrated with methane, divide the reading (in percent methane) by the factor. For example, if ethylene is flowing by the sensor, and a meter reading of 2.0% is obtained, the concentration of...

  • Page 51: Supporting Equipment For Flue Gas Analysis Systems

    ". When using dry-type probes without water washed lines, it is beneficial to use heated lines such as “Dekron” to pre- vent condensation. This is necessary for any sample line which would be subject to ambient temperatures which are below freezing. TELEDYNE BROWN ENGINEERING Analytical Instruments...
  • Page 52 Appendix Model 9700 0 RXQ W L Q J&RXSO L Q JRU IO DQ JH ' XFW : DO O &O HDQ 2 XW 3 O XJ 6 DP SO H/ L Q H 7\ SH 6 KRXO G EHVO RSHG W R...

  • Page 53: General Maintenance For Cc-2B Series Pumps

    (3) Remove cover plate (1). (4) Remove expansion ring from the now exposed Flex-I-Liner (17). (5) Grasp the body block (2) and pull it away from the bracket (30). (6) Remove the worn Flex-I-Liner from within the body block. TELEDYNE BROWN ENGINEERING Analytical Instruments...
  • Page 54 Appendix Model 9700 (7) Install new Flex-I-Liner: clean all chemicals from exposed parts of pump. (8) Apply a liberal amount of Vanton Pump oil to the inside of the Flex-I-Liner. Spread this oil over the inside interior to the very edge.
  • Page 55 TELEDYNE BROWN ENGINEERING A-11 Analytical Instruments...
  • Page 56 Appendix Model 9700 NO.QTY DESCRIPTION PART NO. Support Bracket 8-86-051 Handle (opt) 5/16 x 5/8 Dowel Pin 1/4hp 1725rpm Motor 8-24-103 Shaft Alemite Hydr. Fitting 1729 Shims 8-66-061 Bearing Guard XB-45 Bearing Guard Spacer 8-70-030 Hose Adaptors 8-75 Rotor Bearing...

  • Page 57: Supplementary Instructions For Servicing The Cc-60B Flex-I-Liner Pump

    Even though the pump contains additional and somewhat different parts, the method of disassembly and assembly is identical to the instruc- tions for the CC-2B through CC-30B series and should be closely fol- lowed. TELEDYNE BROWN ENGINEERING A-13 Analytical Instruments...

  • Page 58: Replacing The Liner In The Flex-I-Liner Pump

    Appendix Model 9700 Replacing the Liner in the Flex-I-Liner Pump On occasion, it will be necessary to replace a worn liner. It is imperative that this member be correctly installed to insure maximum longevity of the liner and satisfactory future perfor- mance and operation of the pump.
  • Page 59 Flue Gas Analysis System Appendix TELEDYNE BROWN ENGINEERING A-15 Analytical Instruments...

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