Grizzly EXTREME G0605X Owner's Manual
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Grizzly EXTREME G0605X Owner's Manual

Grizzly EXTREME G0605X Owner's Manual

Series 12" table saw
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MODEL G0605X/G0606X
EXTREME SERIES
12" TABLE SAW
OWNER'S MANUAL
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

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Summary of Contents for Grizzly EXTREME G0605X

  • Page 1 MODEL G0605X/G0606X EXTREME SERIES 12" TABLE SAW OWNER'S MANUAL WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 3 Table of Contents INTRODUCTION ..........................3 SECTION 1: SAFETY ........................7 SECTION 2: CIRCUIT REQUIREMENTS ..................12 SECTION 3: SET UP ........................14...

  • Page 4: Table Of Contents

    SECTION 4: OPERATIONS ......................29 SECTION 5: ACCESSORIES ......................43 SECTION 6: MAINTENANCE......................45 SECTION 7: SERVICE ........................46 WARRANTY AND RETURNS ......................70...

  • Page 5: Introduction

    INTRODUCTION Foreword Contact Info www.grizzly.com...
  • Page 8 Identification Figure 1.

  • Page 9: Section 1: Safety

    SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages.
  • Page 10 Safety Instructions for Machinery 7. NEVER OPERATE MACHINERY WHEN 17. REMOVE ADJUSTING KEYS TIRED OR UNDER THE INFLUENCE OF WRENCHES. DRUGS OR ALCOHOL. 8. ONLY ALLOW TRAINED AND PROP- 18. CHECK DAMAGED PARTS ERLY SUPERVISED PERSONNEL TO BEFORE USING MACHINERY. OPERATE MACHINERY.

  • Page 11: Safety Instructions For Table Saws

    Safety Instructions for Table Saws CROSSCUTTING OPERATIONS. SAFETY GUARDS. The blade cuts completely through the top of the workpiece on through-sawing operations. CUT-OFF PIECES. KICKBACK. 10. BLADE HEIGHT. Until you have a clear under- 11. WORKPIECE SUPPORT. standing of kickback and how it occurs, DO NOT operate this table saw! REACHING OVER SAW BLADE.

  • Page 12: Protecting Yourself From Kickback

    Statistics show that most common acci- dents among table saw users can be linked to kickback. Kickback is typically defined as the high-speed expulsion of stock from the table saw toward its opera- tor. In addition to the danger of the opera- tor or others in the area being struck by the flying stock, it is often the case that the operator’s hands are pulled into the...

  • Page 13: Glossary Of Terms

    Glossary of Terms VERY Arbor: Non-Through Cut: Bevel Edge Cut: Blade Guard: Perpendicular: Crosscut: Push Stick: Dado Blade: Rabbet: Dado Cut: Riving Knife or Splitter: Featherboard: Kerf: Straightedge: Through Cut: Kickback: Rip Cut: Parallel:...

  • Page 14: Section 2: Circuit Requirements

    SECTION 2: CIRCUIT REQUIREMENTS Power Connection Device Operation Figure Serious personal injury could occur if you connect the machine to power before com- pleting the setup process. DO NOT connect the machine to the power until instructed later in this manual. Electrocution or fire could result if machine is not grounded and installed in...
  • Page 15 Extension Cords (220V Only) 440V Conversion Page 60 Phase Converter Precaution Page 59...

  • Page 16: Section 3: Set Up

    SECTION 3: SET UP Set Up Safety Items Needed for Set Up This machine presents serious injury hazards to untrained users. Read through this entire manu- Description al to become familiar with the controls and opera- tions before starting the machine! Wear safety glasses dur- ing the entire set up pro-...

  • Page 17: Machine Inventory

    Machine Inventory Hardware and Tools (Not Shown): Box Contents (Figures 3 & 4) Fence Inventory Box Contents (Figure 5) Figure 5. Fence Rail Inventory Figure 3. Box Contents (Figure 6) Figure 4. Figure 6.

  • Page 18: Extension Table Inventory

    Extension Table Outfeed Table Inventory Inventory Box Contents (Figure 8) Box Contents (Figure 7) Hardware and Tools (Not Shown): Hardware and Tools (Not Shown): Figure 8. NOTICE: Figure 7.
  • Page 19 Hardware Recognition Chart...

  • Page 20: Site Considerations

    Clean Up Site Considerations Floor Load Machine Data Sheet For opti- mum performance from your machine, make sure you clean all moving parts or sliding Placement Location contact surfaces that are coated. Figure 9 Gasoline and petroleum products have low flash points and could cause an explosion or fire if used to clean machinery.
  • Page 21 Extension Table Figure 11 Components and Hardware Needed: Figure 11 Figure 12 To install the front and rear rails: Figure Figure 12 Step 3 Figure 10...
  • Page 22 Figure 13 Figure 15 Figure 14 Figure 12 Figure 13 Figure 16 Figure 14 Figure 16 Figure 14 Figure 15 Figure 13...
  • Page 23 Figure 17 Figure 19. Outfeed Table Figure 17 Components and Hardware Needed: Figure 18 To install the outfeed table: Figure 18 Extension Table Figure 19 Note: The flange on the shelf bracket must point up to ensure proper installation.
  • Page 24 Saw Blade Figure 20 The saw blade is extremely sharp. Use extra care when handling the blade or working near it. Serious injury is possible. To install the blade: Figure 20 Note: The arbor nut has right hand threads; turn it counterclockwise to loosen. Figure 22.

  • Page 25: Table Insert

    Arbor Table Insert Components and Hardware Needed: To change the arbor: To install and adjust the table insert: Figure 24. Figure 23 Figure 24. Note: Do not overtighten the table insert screw. If you have questions, contact Technical Support. Figure 23 Note: Gently tap the arbor with a rubber mal- Figure 25.
  • Page 26 Figure Blade Guard and Splitter Figure 28 Figure 27 Components and Hardware Needed: Note: Make sure the clear plastic flap is pushed toward the inside of the guard. To install the blade guard: Figure 26 Figure 27 Figure 26 Figure 28 Step 2...

  • Page 27: Riving Knife

    Riving Knife Components and Hardware Needed: To install the riving knife: Figure 30 Figure 29 Miter Gauge Components and Hardware Needed: To install the miter gauge: Figure 31 Figure 29 On/Off Switch Components and Hardware Needed: Figure 31 To install the switch: Figure 30...

  • Page 28: Fence Components

    Fence Components Dust Collection Components and Hardware Needed: DO NOT operate the Model G0605X/G0606X without an adequate dust collection system. This saw creates substantial amounts of To install the fence knobs, fence, and fence wood dust while operating. Failure to use a resting brackets: dust collection system can result in short and long-term respiratory illness.
  • Page 29 Recommended Adjustments Figure Recommended adjustment checklist: Page 50 Page 52 Test Run Troubleshooting Page 46 Troubleshooting Page 46 To test run the machine: SECTION 1: SAFETY Page 7 CIRCUIT REQUIREMENTS Page...
  • Page 30 12. Model G0606X only: Figure 35...

  • Page 31: Section 4: Operations

    OMMEND that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly Industrial will not be held liable for accidents caused by Page 51 lack of training.

  • Page 32: Figure

    Crosscut blade features: Disabling On/Off Switch Figure 37 Figure 39. Combination blade features: Figure 37 Blade Selection Ripping blade features: Figure 40. Figure 38.

  • Page 33: Figure

    Laminate blade features: Figure 42. Wobble Dado Blade Figure 41. Dado Blades: Stacked Dado Blade Note: This section on blade selection is by no means comprehensive. Always follow the saw blade manufacturer's recommendations to ensure safe and efficient operation of your table saw. Figure 42...

  • Page 34: Workpiece Inspection

    Workpiece Non-Through & Inspection Through Cuts Non-Through Cuts Before cutting, get in the habit of inspecting all workpieces for the following: Foreign Objects Large/Loose Knots Through Cuts Wet or "Green" Stock Excessive Warping Safety precautions and instructions for each type of cut are located on the following pages: Page33 Minor Warping...

  • Page 35: Figure

    Ripping Figure Serious injury can be caused by kickback. Kickback is a high-speed expulsion of stock from the tablesaw toward an operator. The operator or bystanders may be struck by flying stock, or the operator’s hands can be pulled into the blade during the kickback. To make a rip cut: Preventing Kickback Page 10...

  • Page 36: Figure

    Crosscutting Miter Cuts To make a crosscut using the miter gauge: To perform a miter cut: Figure 45 Figure 44 Figure 45. Figure 44. Crosscutting Turn OFF the saw and allow the blade to come to a complete stop before removing the cut-off piece.

  • Page 37: Figure

    Blade Tilt/Bevel Cuts Dado Cutting Page 50 Page 43 Figure 46 Dado operations require proper procedures to avoid serious injury. Extra care must be taken to prevent kickback when using dado blades. Any movement of the workpiece away from the fence will cause kickback. Be certain that stock is flat and straight.

  • Page 38: Figure

    The danger of kickback increases relative to the depth and width of a cut. Reduce the To use a standard saw blade to cut dadoes: risk of kickback by making multiple passes to achieve the desired depth of cut. Failure Note: Reduce motor overloading and blade wear to follow these warnings could result in seri- by using a ripping blade.

  • Page 39: Figure

    Rabbet Cutting Figure 48 You may experience kickback during this procedure. Stand to the side of the blade and wear safety glasses or a face shield to prevent injury when cutting rabbets. Page 43 Figure 48. Figure 50 To cut rabbets with the dado blade: Figure 49 Note: Be sure to keep the cuts within your marks;...

  • Page 40: Figure

    To cut rabbets with the standard blade: Note: Cutting rabbets with a standard saw blade Always use push sticks, featherboards, DOES NOT require the use of a sacrificial fence. push paddles and other safety accessories whenever possible to increase safety and Note: Reduce motor overloading and blade wear control during operations which require by using a ripping blade.

  • Page 41: Figure

    Resawing Resawing on a table saw increases the chances of kickback. Serious injury can be caused by kickback. Kickback is a high- speed expulsion of stock from the tablesaw Figure 53 toward an operator. The operator or bystand- ers may be struck by flying stock, or the operator’s hands can be pulled into the blade during the kickback.

  • Page 42: Figure

    Resaw Barrier Figure 54 Figure 55 Figure 55. Figure 54. Auxiliary Fence Components Needed for the Resaw Barrier: Tools Needed for the Resaw Barrier: Components Needed for the Auxiliary Fence: Tools Needed for the Resaw Barrier: To build the resaw barrier: To build the auxiliary fence: Note: Only use furniture grade plywood or kiln dried hardwood to prevent warping.

  • Page 43: Figure

    To perform resawing operations: Figure 56 Note: Account for blade kerf, the rough cut made by the blade, and the inaccuracy of the fence scale when the auxiliary fence is installed when figuring out the correct width. Figure 57 Figure 56. Resawing Operations Figure 57 The danger of kickback increases relative to...

  • Page 44: Step

    Always use push sticks or push paddles to increase safety and control during opera- tions which require that the blade guard and splitter must be removed from the saw. ALWAYS replace the blade guard after resawing is complete. Figure 57. Steps 6–8 Figure 57...

  • Page 45: Section 5: Accessories

    H1234—Table Saw Bench Guide H8084—Rear Tool Box for G0605X/G0606X H8085—Front Tool Box for G0605X/G0606X " " " " " " Figure 60. Figure 58. H9910—Phenolic Dado Insert for G0605X/ G0606X G7895—Citrus Degreaser H9911—Zero Clearance Insert for G0605X/ G0606X H7583—Grizzly Tenoning Jig Figure 59.
  • Page 46 G5562—SLIPIT ® 1 Qt. Gel Carbide-Tipped Saw Blades (ATB) ® G5563—SLIPIT 12 oz Spray G4808—12" Ripping, 40T G2871—Boeshield ® T-9 12 oz Spray G4809—12" General Purpose, 60T ® G2870—Boeshield T-9 4 oz Spray G4810—12" Fine Finishing/Cabinet Work, 80T ® H3788—G96 Gun Treatment 12 oz Spray H3789—G96 ®...

  • Page 47: Section 6: Maintenance

    SECTION 6: MAINTENANCE Cleaning Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. Schedule Daily Lubrication Weekly Lubricate the following components with multi-purpose grease: Trunnion and trunnion slide Page 61 Monthly The worm gear, bevel gears, acme screw and shafts...

  • Page 48: Section 7: Service

    SECTION 7: SERVICE Troubleshooting Motor & Electrical Page...
  • Page 49 Page Table Saw Operations Page 22 Page 52 Page 54 Page 50 Page 50 Page 52 Page 22 Page 54 Page 52...
  • Page 50 Replacing Flat Belt Tools Needed Figure 66 To remove the flat belt: Figure 65, Figure 66 Figure 67 Figure 65. Figure Figure 67. Figure 67...
  • Page 51 To install the new belt: Figure 69 FIgure 68 Figure Note: The belt is tensioned correctly when you can deflect it no more than ". Figure 68 Figure 70 Steps 6-9 Figure 69...
  • Page 52 Blade Tilt Stops Tools Needed ° Figure 71 To set the 90° stop bolt: Figure 72 To Set the 45 Stop Bolt To set the 45° stop bolt: Steps 1-3 ° ° Figures 71 & 72 Steps 2-3 Adjust the Tilt Indicator Arrow Step 2 °...
  • Page 53 Figure 73 Digital Readout To set the digital readout: Blade Tilt Stops Page 50 Figure 75 Figure 73 To adjust the tilt indicator arrow: Page 50 Figure 75 Figure 74 Note: If you move the blade angle handwheel when the power is disconnected, the digital readout will be incorrect when the saw is reconnected.

  • Page 54: Miter Slot To Blade

    Miter Slot to Blade Parallelism Tools Needed The saw blade is dangerously sharp. Use extra care when handling the blade or working near it. Serious injury is possible. Note: For safest and most accurate adjustments, use a Superbar and Master plate (see Figure 62 on Page 44).
  • Page 55 Steps 2-6 Blade Alignment Figures 78 and 79 Figure 78. Steps 2-6 Blade Alignment Steps 10-13 Figure 79.

  • Page 56: Blade Alignment

    Blade Alignment Tools Needed To adjust the blade by moving the table: Figure 80. Page Page 52 Figure 80 Adjusting Fence Clamping Pressure and Parallelism Figure 81 Tools Needed Square and Height Figure 80 Figure 81.
  • Page 57 Figure Figure 83 Figure 82 Figure 83. Figure 81 Figure Miter Gauge Tools Needed Steps 1-5 To adjust the miter gauge so it is perpendicu- lar to the saw blade: Figure 83...
  • Page 58 G0605X/G0606X Electrical Components Figure 84 Figure 87 Figure 85 Figure 86 Figure 88...

  • Page 59: G0605X Wiring Diagram

    G0605X Wiring Diagram 220 VAC L6-30 PLUG (as recommended)

  • Page 60: G0606X Electrical Components

    G0606X Electrical Components Figure 89 Figure 90 Note: The thermal relay in Figure 89 is set for 22 amp, Note: The therrmal relay in Figure 90 is adjusted for 11 220V, 3-phase operation. amp, 440V, 3-phase operation.
  • Page 61 G0606X Wiring Diagram 220V...
  • Page 62 G0606X Wiring Diagram 440V...
  • Page 63 Cabinet, Motor & Main Table Breakdown...
  • Page 64 Cabinet, Motor & Main Table Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION P0605X006 SHAFT P0605X048 SPLITTER MOUNTING BRACKET P0605X007 BUSHING P0605X049 SPECIAL BOLT PW03M FLAT WASHER 6MM P0605X050 BELT COVER PLATE PB14M HEX BOLT M10-1.5 X 35 PLW03M LOCK WASHER 6MM PN02M...
  • Page 65 REF PART # DESCRIPTION REF PART # DESCRIPTION 75-8 P0606X075-8 FUSE (G0606X) 111-1 P0606X111-1 MOTOR FAN COVER (G0606X) P0605X076 FRONT COVER 111-2 P0605X111-2 MOTOR FAN (G0605X) PHTEK5M TAP SCREW M4 X 12 111-2 P0606X111-2 MOTOR FAN (G0606X) PN06M HEX NUT M5-.8 111-3 P0605X111-3 JUNCTION BOX (G0605X) P0605X079 PLATE...

  • Page 66: Blade Guard Assembly Breakdown

    Blade Guard Assembly Breakdown Blade Guard Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION P0605X200 BLADE GUARD ASSEMBLY P0605X213 TORSION SPRING P0605X201 SPLITTER P0605X214 RING 6MM P0605X202 SUPPORT P0605X215 PIN 6 X 24 P0605X203 BLADE GUARD SWING BRACKET PFH43M FLAT HD SCR M6-1 X 10 P0605X204...

  • Page 67: Fence Assembly Breakdown

    Fence Assembly Breakdown Fence Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION P0605X300 FENCE ASSEMBLY P0605X312 PS68M PHLP HD SCR M6-1 X 10 PFH43M FLAT HD SCR M6-1 X 10 PW03M FLAT WASHER 6MM PLN05M LOCK NUT M10-1.5 P0605X303 POINTER P0605X315...

  • Page 68: Miter Gauge Assembly Breakdown

    Miter Gauge Assembly Breakdown Miter Gauge Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION P0605X400 MITER GAUGE PS04 PHLP HD SCR 1/4-20 X 1/2 PS06 PHLP HD SCR 10-24 X 3/8 PSS53M SET SCREW M5-.8 X 12 P0605X402 POINTER P0605X410 MITER GAUGE HANDLE...

  • Page 69: Extension Table Assembly Breakdown

    Extension Table Assembly Breakdown Extension Table Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION P0605X500 EXTENSION TABLE ASSEMBLY P0605X523 FRONT RAIL PLATE 52" P0605X501 LEFT SCALE P0605X526 RIGHT EXTENSION PLATE P0605X502 RIGHT SCALE PS14M PHLP HD SCR M6-1 X 12 P0605X503 EXTENSION TABLE PLATE PW03M...

  • Page 70: Outfeed Table Assembly Breakdown

    Outfeed Table Assembly Breakdown Outfeed Table Parts List PART # DESCRIPTION PART # DESCRIPTION P0605X600 OUTFEED TABLE ASSEMBLY P0605X610 REAR EXTENSION PLATE P0605X601 OUTFEED TABLE PLATE PS14M PHLP HD SCR M6-1 X 12 P0605X602 OUTFEED TABLE SUPPORT PW03M FLAT WASHER 6MM P0605X603 REAR OUTFEED TABLE BRACKET PFB16M...

  • Page 71: Warning Label Parts List

    MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.

  • Page 72: Warranty And Returns

    WARRANTY AND RETURNS 1 year...

  • Page 73: Warranty Card

    WARRANTY CARD The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential. Note: We never use names more than 3 times. _____________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________...
  • Page 76 ® Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...

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