Giant P205 Repair And Service Manual

Series p200 12mm triplex ceramic plunger pump

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Series
P200
Updated 7/07
-12mm versions
TM
Triplex Ceramic
Plunger Pump
Operating Instructions/
Repair and Service
Manual
P205
P206
P207
P208
P209
P210
P211
Contents:
Installation Instructions:
Pump Specifications:
Exploded View:
Parts List:
Kits & Torque Specifications: page 12
Pump Mounting Selection
Guide:
Repair Instructions:
Recommended
Spare Parts List:
Dimensions:
Warranty Information:
page 2
pages 3-9
page 10
page 11
page 12
pages 13-14
page 14
page 15
back page

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Table of Contents
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Summary of Contents for Giant P205

  • Page 1 Triplex Ceramic Plunger Pump Series Operating Instructions/ Repair and Service Manual P200 -12mm versions P205 P206 P207 P208 P209 P210 P211 Contents: Installation Instructions: page 2 Pump Specifications: pages 3-9 Exploded View: page 10 Parts List: page 11 Kits & Torque Specifications: page 12 Pump Mounting Selection Guide: page 12...
  • Page 2: Installation Instructions

    The use of a pumps. The following information is to be dampener with Giant Industries, Inc. pumps is considered as a general outline for installa- optional, although recommended by Giant tion.
  • Page 3 Specifications Model P205 1750 RPM U. .S. Metric ....................Flow (Continuous) @ 2000 PSI (140 Bar) ..0.5 GPM ....... 1.9 L/min Flow (Intermittent) @ 2500 PSI (175 Bar) ..0.5 GPM ....... 1.9 L/min 3450 RPM Flow (Continuous) @ 2000 PSI (140 Bar) ..0.9 GPM ....... 2.4 L/min Flow (Intermittent) @ 2000 PSI (140 Bar) ..
  • Page 4: Specifications

    Specifications Model P206 1750 RPM U. .S. Metric ....................Flow (Continuous) @ 2000 PSI (140 Bar) ..0.8 GPM ....... 3.0 L/min Flow (Intermittent) @ 2500 PSI (175 Bar) ..0.8 GPM ....... 3.0 L/min 3450 RPM Flow (Continuous) @ 2000 PSI (140 Bar) ..1.5 GPM ....... 5.7 L/min Flow (Intermittent) @ 2000 PSI (140 Bar) ..
  • Page 5 Specifications Model P207 1750 RPM U. .S. Metric ....................Flow (Continuous) @ 2000 PSI (140 Bar) ..0.9 GPM ....... 3.4 L/min Flow (Intermittent) @ 2500 PSI (175 Bar) ..0.9 GPM ....... 3.4 L/min 3450 RPM Flow (Continuous) @ 2000 PSI (140 Bar) ..1.7 GPM ....... 6.4 L/min Flow (Intermittent) @ 2000 PSI (140 Bar) ..
  • Page 6 Specifications Model P208 1750 RPM U. .S. Metric ....................Flow (Continuous) @ 2000 PSI (140 Bar) ..1.0 GPM ....... 3.8 L/min Flow (Intermittent) @ 2500 PSI (175 Bar) ..1.0 GPM ....... 3.8 L/min 3450 RPM Flow (Continuous) @ 2000 PSI (140 Bar) ..1.9 GPM ....... 7.2 L/min Flow (Intermittent) @ 2000 PSI (140 Bar) ..
  • Page 7 Specifications Model P209 1750 RPM U. .S. Metric ....................Flow (Continuous) @ 2000 PSI (140 Bar) ..1.5 GPM ....... 5.7 L/min Flow (Intermittent) @ 2500 PSI (175 Bar) ..1.5 GPM ....... 5.7 L/min 3450 RPM Flow (Continuous) @ 2000 PSI (140 Bar) ..2.7 GPM ....... 10.2 L/min Flow (Intermittent) @ 2000 PSI (140 Bar) ..
  • Page 8 Specifications Model P210 1750 RPM U. .S. Metric ....................Flow (Continuous) @ 2000 PSI (140 Bar) ..1.8 GPM ....... 6.8 L/min Flow (Intermittent) @ 2500 PSI (175 Bar) ..1.8 GPM ....... 6.8 L/min 3450 RPM Flow (Continuous) @ 2000 PSI (140 Bar) ..3.3 GPM ....... 12.5 L/min Flow (Intermittent) @ 2000 PSI (140 Bar) ..
  • Page 9 Specifications Model P211 1750 RPM U. .S. Metric ....................Flow (Continuous) @ 2000 PSI (140 Bar) ..2.1 GPM ....... 7.9 L/min Flow (Intermittent) @ 2500 PSI (175 Bar) ..2.1 GPM ....... 7.9 L/min 3450 RPM Flow (Continuous) @ 2000 PSI (140 Bar) ..3.8 GPM ....... 14.4 L/min Flow (Intermittent) @ 2000 PSI (140 Bar) ..
  • Page 10: Exploded View

    Exploded View - P205/P206/P207/P208/P209/P210/P211...
  • Page 11: Parts List

    P205/P206/P207/P208/P209/P210/P211 PARTS LIST ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY. 06207 Woodruff Key 08300 Crankcase 08333 Connecting Rod 06773 Oil Dipstick with O-Ring 06641 Plunger, Complete, 12mm 08302 Crankcase Cover, Short 08442 Wrist Pin 08302-L Crankcase Cover, Long 08356-0010 Oil Seal 07190 Drain Plug...
  • Page 12: Pump Mounting Selection Guide

    P205/P206/P207/P208/P209/P210/P211 REPAIR KITS Plunger Packing Kit Oil Seal Kit Part # 09527 Part # 09144 Item # Part # Description Qty. Item # Part # Description Qty. 07391 V-Sleeve, weep 3 08356-0010 Oil Seal 08598 V-Sleeve 07392 Support Ring Valve Assembly Kit Part # 09116 Item # Part # Description...
  • Page 13: Repair Instructions

    Then the oil seals can be damaged plunger must be pushed out from the rear. replaced! Remove the weep return Please contact Giant for ring (25), pressure ring details. (24), and v-sleeve (23) from the valve casing (26). Remove the weep v-sleeve (23A) from the seal case (20).Inspect all parts,...
  • Page 14: Recommended Spare Parts List

    Replace the six o-rings (31) and the six valve assemblies (32X). Now replace the six valve plug o-rings (33). Apply one drop of Loctite 243 to the valve plugs (32) and tighten to 59 ft.-lbs. For maintenance of the gear end of your pump contact Giant Industries or your local distributor. Phone: 419/531-4600 NOTE: Contact Giant Industries for Service School Information.
  • Page 15: Dimensions

    P205/P206/P207/P208/P209/P210/P211 DIMENSIONS - Inches (mm)
  • Page 16 A Returned Goods Authorization (R.G.A.) number and completed warranty evaluation form is required prior to the return to Giant Industries of all products under warranty consideration. Call (419)-531-4600 or fax (419)-531-6836 to obtain an R.G.A. number.

This manual is also suitable for:

P206P207P208P209P210P211

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