Kenmore K90-150 Owner's Manual page 25

Gas-fired direct vent condensing hot water boiler
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Maintenance as outlined below can be performed
by the owner unless otherwise noted.
tings.
Repair,
if found.
DO NOT use stop leak
compounds.
The acidic nature of flue gasses
condensing
on the
aluminum
boiler
sections
will cause
the formation
of aluminum
oxide. This oxide formation
is normal,
is generally
uniform
throughout
the boiler sections,
and represents
a negligible
mass of aluminum
that
is consumed
by oxidation
during the life of the boiler.
If left unchecked,
this buildup may eventually
cause
blockage
of the flue gas passages
in the boiler sec-
tions,
reducing
efficiency,
and
ultimately
shutting
down the boiler due to lack of combustion
air flow.
Regular
service
and maintenance
by a qualified
service
agency
must
be performed
to assure
safe trouble
free operation
and maximum
effi-
ciency.
It is recommended
to service
the appli-
ance at least once every 12 months.
2. Check
that boiler area is free from combustible
materials,
gasoline,
and other
flammable
vapors
and liquids.
3. Circulator
pump
and
blower
motor
furnished
with boiler are permanently
lubricated
from the fac-
tory and require
no further
lubrication.
Additional
or
non-factory
supplied
pumps
and/or
motors
should
be lubricated
according
to the pump
and/or
motor
manufacturer's
instruction.
1. Schedule
an annual service call by a qualified ser-
vice agency, which includes:
1. Check for and remove any obstruction
to the flow
of combustion
air or venting of flue gases.
2. Check that boiler area is free from combustible
materials,
gasoline,
and
other
flammable
vapors
and liquids.
a. Examine
flue
passages
between
boiler sec-
tions, burner, and condensate
lines, and clean if
necessary
following
the annual examination
and
cleaning
instructions
in paragraph
F (below).
b. Visually
inspect venting
and air intake system
for proper operation.
If the vent or air intake show
any signs of deterioration
or leakage,
repair or
replace
them
immediately.
Insure
proper
reas-
sembly
and resealing
of the vent and air intake
system.
c. Check for and remove any obstruction to the
flow of combustion air or venting of flue gases.
d. Follow
instructions
for "Placing
Boiler In Op-
eration" in Section XII of this manual.
e.
Follow
"Checkout
Procedures
and Adjust-
ments" on previous
page.
f. Visually
inspect condensate
drain line for prop-
er operation.
Check for deteriorated
or plugged
condensate
drain line.
1. Remove jacket front and top panels and check for
piping leaks around
relief valve and other fittings.
If
found, contact
a qualified
service
agency
to repair.
DO NOT use stop leak compounds.
2. Test relief valve. Refer to valve manufacturer's
in-
structions
packaged
with relief valve.
3. Visually inspect venting
and air intake system
for
proper function.
If the vent or air intake show
any
signs of deterioration
or leakage, contact a qualified
service agency to repair or replace them immediate-
ly and to insure proper reassembly
and resealing
of
the vent and air intake system,
4. Visually
inspect
the PVC condensate
drain pipe
for proper
operation.
If the drain
pipe shows
any
signs of blockage,
leakage,
or deterioration
contact
a qualified
service agency to clean, repair, or replace
it immediately.
5. Check air vent(s) for leakage.
g. Check
all gasketed
joints
for leakage,
and
tighten bolts or replace gaskets
if necessary.
h. Remove jacket front and top panels and check
for piping leaks around
relief valve and other fit-
Where low water cut offs are used, a periodic inspec-
tion of the low water cut off is necessary,
including
flushing
of float type devices.
Refer to low water cut
off manufacturer's
specific
instructions.
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