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Char-Broil 463320108 Product Manual
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Char-Broil 463320108 Product Manual

Char-Broil 463320108 Product Manual

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MODEL
463320108
,, PRODUCT
GUIDE
/_ CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
/_ WARNING:
Failure to follow all manufacturer's instructions could
result in serious personal injury and/or property
damage.
CAUTION:
Some parts may contain sharp edges - especially as
noted in the manual! Wear protective gloves if
necessary.
463320108,80015846,11-16-07

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Summary of Contents for Char-Broil 463320108

  • Page 1 MODEL 463320108 ,, PRODUCT GUIDE /_ CAUTION: /_ WARNING: Failure to follow all manufacturer's instructions could Read and follow all safety statements, assembly instructions, and use and care directions before result in serious personal injury and/or property attempting to assemble and cook. damage.

  • Page 2: California Proposition 65

    CALIFORNIA PROPOSITION65 if you smell gas: 1. Combustion by-products produced when using this product contain chemicals known to the State of 1. Shut off gas to the appliance. California to cause cancer, birth defects, and other reproductive harm. 2. Extinguish any open flame. 2.
  • Page 3 For Your Safety ........Grill Service Center ........Product Record Information ......Installation Safety Precautions ......Safety Symbols ........Use and Care ........4-11 Parts List .......... Parts Diagram ........Assembly ........14-22 Troubleshooting ........23-25 Warranty .......... Registration Card ........463320108 •...
  • Page 4 LP Cylinder • The LP cylinder used with your grill must meet the following requirements: • Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near •...
  • Page 5 LP CylinderE×change Connecting Regulator to the LP Cylinder • Many retailers that sell grills offer you the option of replacing 1. LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.
  • Page 6 Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP cylinder. 3. Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 7 Safety Tips A Before opening LP cylinder valve, check the coupling nut for tightness. A When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. Injury: ,A, Never move grill while in operation or still hot.
  • Page 8 Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Perform burner flame check Turn controls and gas source or tank OFF when not on sideburner, also.

  • Page 9: Spider Alert

    cAuTioN Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill, Turn gas off at control knobs and LP cylinder. SPIDER ALERT! Remove cooking grates and heat tents. Remove screws and carryover tubes from rear of burners.
  • Page 10 Indirect Cooking Food Safety Poultry and large cuts of meat cook slowly to perfection on Food safety is a very important part of enjoying the outdoor the grill by indirect heat. The heat from selected burners cooking experience. To keep food safe from harmful bacteria, circulates gently throughout the grill, cooking meat or poultry follow these four basic steps: without the touch of a direct flame.
  • Page 11 The methods below are suggestions for cleaning stainless steel surfaces. Choose a cleaning method appropriate for your needs. It is recommended that you use a Char-Broil® grill cover to help prolong the life and prevent discoloration of your grill.
  • Page 12 Hitch Pin Wing Nut Certified Grill PartsAnd Accessories@,Char-Broil and Design@,Char-Broil (Gas Grill Briquettes)@,Char-Diamonds@,Cooking Zone and Design@,Diamond Flame@,Executive Chef@,Faststart@, F lare Fighter@, FlavorMaste@,Gas Grill Silouette and Design@,H20 Smoke@, Lava Flame@,MasterFlame@,MasterFlame Precision Cooking System@,PowerSpark@,Quantum@,VIP@,PredsionFlame and Design@,Sierra@,and TruFlame@are registered Trademarks of the W.C.
  • Page 13 \\\_\\\\...
  • Page 14 into rightand left leg assemblies(B). Placelegsas shown(A). Left leg assemblyhaslarge holeson ends of legs. Hooktankexclusionwire TankExclusionWire RightLegAssembly Match Left LegAssembly 14 • 463320108...
  • Page 15 20x1-1/2"screws and 1/4-20flange nuts. Placebottomshelfwith cut out hole for LP cylindernextto legswith axle holes.Attachto rightand left leg assemblies with 1/4- 1/4-20 Flange Nut Qty. 4 1/4-20x1-1/2" MachineScrew Qty. 4 BottomShelf 463320108* 15...
  • Page 16 Standcart upright. Attachfront panelto cart with#8x3/8" screws. FrontPanel Qty. 6 #8x3/8" Self-Tap Screw Back of cart Turnassemblyupsidedown. Insertaxlerod intowheel,wheelspacer,legsand otherspacerandwheel.Attachwith a axlewasherand hitch pin. Pushlegextendersintoright legs. Leg Extenders 1" HitchPin WheelSpacer Axle Washer Qty. 1 Qty. 2 Qty. 1 WheelSpacer Axle Rod Wheel Hitch...
  • Page 17 Standcart upright. This step requirestwo peopleto lift and positiongrill headonto cart. Carefullylowerthegrill headontothe cart.Makesure the regulatorhoseis hangingoutsidethecart.Attachwith 1/4-20x1/2" screws, 7ramlock washers and 7ramflat washers. Grill Head Qty. 4 Qty. 4 Qty.4 7mm Fiat Washer 7ram Lock Washer 1/4-20×1/2" MachineScrew 463320108, 17...
  • Page 18 Hooksidewallof shelf oversupportbracketson sideof firebox(A). Insidefirebox insertfiber washers and 1/4-20x1/2"screws as shown(B). Attachshelfwith flangenuts on eachside (C). Qty.4 Qty. 4 Qty. 4 1/4-20 Fiber Washer 1/4-20x1/2" FlangeNut MachineScrew RightSide Shelf Attachfasciato fireboxwith #8x3/8"self-tapscrews. Qty.2 Fascia,RightSide Shelf #8x3/8" Self-TapScrew 18 • 463320108...
  • Page 19 Hooksidewallof sideburnershelfoversupportbracketson sideof firebox(A). Insidefirebox insertfiber washers and 1/4-20x1/2"screws as shown(B). Attachsideburnershelfwith flangenuts on eachside (C). Attachfasciato fireboxwith #8x3/8" self-tap screws (D). Qty. 4 Qty. 4 Fiber Washer 1/4.20×1/2" MachineScrew SidebumerShelf Qty. 4 Qty. 2 1/4.20 #8×3/8" Flange Nut Self-Tap Screw Back of cart Left Fascia 463320108"...
  • Page 20 Attachsideburnerbezeland valve with (2) #8x3/8"screws (A). Placesideburnerinto shelf(B). Makesure valveis insidesideburnertube.Attachsideburner w ith wing nut (C). Hookburnerclipto sideburnertubeand aroundmanifold.Attachsideburnerignitorwire(D) Presssideburnercontrol knobontovalvestem (E). Placegrateontosideburnershelf (F). Qty. 2 Qty. 1 #8x3/8" Screw Wing Nut Sideburner Bezel Sideburner Valve Correctly a ssembled b urner-to-valve engagement BurnerClip Sideburner Control Knob...
  • Page 21 Placeheattentsover burnersby insertingtabs intoslots in front of firebox.Opposite endsof heattentsrest on pins in back of firebox. Placecookinggratesontograterests. Insertendsof SwingAway pivotwire into holesin sidesof grill lid. Insertendsof SwingAway leg wireinto holesin sidesof firebox. NOTE:Pivotand legwires,runningside-to-side, s houldbe underwires runningfront-to-back. I f pivotand leg wires are on top, SwingAway is installedupside-down.
  • Page 22 Hanggreasecup clip from bottomof fireboxand placegreasecup intogreaseclip. GreaseCup GreaseCup !I 1"rio. Failureto install greasecup clip and cup will cause hot greaseto drip from bottom of grill with risk of fire or property damage. LP tank is soldseparately. U se onlywith an OPD(over-fillprotectiondevice)equippedLP tank.Fill and leakcheckbeforeattaching to grill and regulator.
  • Page 23 EMERGENCIES; if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom • Damagedhose. • Turnoff gasat LP cylinderor at sourceon naturalgassystems.If cracked/cut/burned anythingbut burned,replacevalve/hose/regulator. If burned, hose. discontinueuseof productuntila plumberhas investigated cause and corrections are made.
  • Page 24 Troubleshooting (continued) Burner(s) willnot light ELECTRONICIGNITION: using ignitor. ° No spark, no ignitionnoise. • SeeSectionI of ElectronicIgnitionSystem. (See Electronic Ignition • SeeSectionII of ElectronicIgnitionSystem. Troubleshootingalso) ° No spark, some ignitionnoise. ° Sparks, but not at electrode or at full • SeeSectionIII of ElectronicIgnitionSystem. strength.
  • Page 25 Troubleshooting - Electronic Ignition SECTION I Nosparksappearat • Battery not installed , Checkbatteryorientation. • Installbattery(makesure that "+"and "-" anyelectrodeswhen properly. connectorsare orientedcorrectly, w ith "+"end up ignitionbuttonis and "-" enddown.) pushed;no noisecan be heardfrom spark • Deadbattery. • Hasbatterybeenused • Replacebatterywith newAA-sizealkalinebattery. module.
  • Page 26 I n addition,in thestateof California only,you may takethe productto the retailestablishment sellingthis productin orderto obtainperformance underthis limitedwarranty. If you wish to obtain performance of any obligation under this limited warranty, you should write to: Char-Broil Consumer Relations P. O. Box 1240 Columbus, GA 31902-1240 Consumerreturnswill notbe acceptedunlessa validReturnAuthorizationis firstacquiredby calling1-800-241-7548 and thenclearly marked on the outsideof the packageand thepackageis shippedfreight/postage pre-paidto the addressabove.
  • Page 27 Please registeryour productonlineat: (if you register online, you do not need to send in this registration card.) PLEASE FILL OUT THISCARD AND RETURN IT WITHIN10 DAYS OF PURCHASE.FAILURETORETURN MAYAFFECTYOURWARRANTYCOVERAGE.FORWARRANTY SERVICE PROOFOF PURCHASEWILL BE REQUIRED.PLEASE KEEPYOUR SALES RECEIPT.THISWARRANTY IS NON-TRANSFERABLE. LLENE ESTA TARJETA Y DEVUELVALADENTRODE LOS 10 DIASDE LA COMPRA. SINO LA DEVUELVE,PUEDEVERSEAFECTADASU COBERTURADE GARANTIA. PARA EL SERVlClO DEGARANTIA ES NECESARIOQUE PRESENTESUCOMPROBANTEDECOMPRA.CONSERVELA FACTURA.ESTA GARANTIA ESINTRANSFERIBLE.

  • Page 28: Grill Service Center

    Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames, Perform leak test regularly. Thank You for Your Purchase! Char-Broil, L LC • Columbus,GA31902° Printedin China...