Bradford White EVERHOT IGE-199R SERIES Installation And Operating Instruction Manual
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Bradford White EVERHOT IGE-199R SERIES Installation And Operating Instruction Manual

Bradford White EVERHOT IGE-199R SERIES Installation And Operating Instruction Manual

Tankless gas water heater
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BRADFORD WHITE EVERHOT TANKLESS GAS WATER HEATER
Ambler, PA 19002
Tech. Service (800) 334-3393
Service Part (800) 538-2020
Warranty Service (800) 531-2111
Part No: 238-44959-00C 07/07
INSTALLATION AND OPERATING INSTRUCTION MANUAL
PLACE THESE INSTRUCTIONS ADJACENT TO WATER HEATER AND NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE
FOR EXTERIOR INSTALLATION
IGE-199R AND IGE-199C MODEL SERIES
A Spanish language version of these instructions is available by
contacting the company listed on the rating plate.
La versión espãnola de estas instrucciones se puede obtener al
escribirle a la fábrica cuyo nombre aparece en la placa de
especificaciones.
WARNING: If the information in
these instructions is not followed
exactly, a fire or explosion may
result causing property damage,
personal injury or death
Do not store or use gasoline or other
-
flammable vapors and liquids in the
vicinity of this or any other appliance
- WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do
not use any phone in your building.
Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
If you cannot reach your gas
supplier, call the fire department.
-
Installation and service must be
performed by a qualified installer,
service agency or gas supplier

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Summary of Contents for Bradford White EVERHOT IGE-199R SERIES

  • Page 1 BRADFORD WHITE EVERHOT TANKLESS GAS WATER HEATER FOR EXTERIOR INSTALLATION IGE-199R AND IGE-199C MODEL SERIES WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance - WHAT TO DO IF YOU SMELL GAS...

  • Page 2: Table Of Contents

    SECTION I: IMPORTANT INFORMATION READ CAREFULLY This gas-fired water heater is design certified by CSA International under the American National Standard, Z21.10.3 (as indicated on the rating plate) and CAN/CGA 4.3-M (as indicated on the rating plate) available from CSA Standards Association, 178 Rexdale Blvd., Etobicoke, Ontario, Canada M9W 1R3.
  • Page 3 DANGER DO NOT store or use gasoline or other flammable, combustible, or corrosive vapors and/or liquids in the vicinity of this or any other appliance. This water heater is for OUTDOOR INSTALLATION ONLY. DO NOT INSTALL INDOORS. This water heater is equipped with an adjustable thermostat to control water temperature. Hot water temperatures required for automatic dishwasher and laundry use can cause scald burns resulting in serious personal injury and/or death.
  • Page 4 WARNING DO NOT tamper with or alter the water heater and/or controls. DO NOT operate water heater with jumpered or absent controls or safety devices. DO NOT operate water heater if any external part has been under water. Immediately call a qualified service agency to inspect the appliance and to replace any part of the control system including gas controls, which has been under water.

  • Page 5: Specifications

    SECTION II: SPECIFICATIONS Max. Flow Rate @ Degree Temperature Rise Max. Min. Input Input Model No. Rating Rating Temp Rise 40F 60F 80F 100F 120F 140F Btu/hr. Btu/hr. IGE-199R-10N 199,000 15,000 Flow Rate IGE-199R-10X Gal/Min. IGE-199C-5N IGE-199C-5X First Hour Supply Gal/Hr.
  • Page 6 EVERHOT IGE Model Series Dimensions Height: Width: Depth: Dimensions (Inches) 23 5/8” 13 ¾” 8 7/8” (60.0 cm) (34.9 cm) (22.6 cm) Clearances from Combustible Top of water heater: 12” (30.5 cm), Front: 24” (61 cm), Sides: 6” Materials: (15.2 cm), Back: 0”, Ground: 12 (30.5 cm)” Maximum/Minimum Gas Input 199,000 maximum / 15,000 minimum for both Natural and L.P.

  • Page 7: General Information

    SECTION III: GENERAL INFORMATION FEATURES The Bradford White EVERHOT IGE series tankless water heater is a high output, high efficiency appliance, which heats the water continuously as hot water is being drawn for use. Unlike tank type storage water heaters, this water heater does not store hot water. The burner operates whenever there is a demand for hot water and is off when the water flow stops.

  • Page 8: Installation Instructions

    SECTION IV: INSTALLATION INSTRUCTIONS WARNING INSTALLATION OF THIS WATER HEATER REQUIRES ABILITY EQUIVALENT TO THAT OF A LICENSED PLUMBER. PLUMBING, AIR SUPPLY, VENTING, GAS SUPPLY AND ELECTRICAL WORK ARE REQUIRED. DO NOT ATTEMPT TO LIGHT ANY GAS APPLIANCE IF YOU ARE NOT CERTAIN OF THE FOLLOWING: ...
  • Page 9 WARNING  This water heater is suitable for potable water heating only. DO NOT use this WARNING water heater for space heating or combination space heating/domestic water heating.  This water heater is not suitable for use in pool or spa applications. ...
  • Page 10 Build Opening Clearances (Fig 1) Table 1 Minimum Installation Clearances Minimum Distance Reference Description in Inches (cm) Vertically below a window, door which opens, air inlet 12” (30.5 cm) Vertically above a window, door which opens, air inlet 12” (30.5 cm) Below eaves, porches, or overhangs 36”...

  • Page 11: Water Connections

    SECTION V: WATER CONNECTIONS WARNING Failure to install and maintain a new, listed pressure relief valve will release the manufacturer from any claim, which might result from excessive temperature and pressures. Keep clear of the pressure relief valve discharge line outlet. The discharge may be hot enough to cause scald injury.
  • Page 12 2. In order to service the water heater in the event the heat exchanger needs to be flushed from lime deposits, tee fittings with shut off valves and service connections to hoses should be installed. Also install a shut off valve to the hot water supply to isolate the service tee fittings. A plumbing installation kit, which includes these fittings and a pressure relief valve, is available from your supplier.
  • Page 13 Recommended Piping for a Basic Installation Fig. 2...
  • Page 14 Recommended Piping for Power Failure Freeze Protection As long as electrical power and gas are supplied to the EVERHOT water heater, freeze protection is provided to the heat exchanger and piping inside the water heater with ambient temperatures as cold as -30F (-34C), when protected from direct wind exposure.
  • Page 15 Recommended Piping for a Circulation System Fig. 4...
  • Page 16 Recommended Piping for Back-up Storage System For hotels, motels, and other high flow applications (Fig. 5) Note: The Primary Circulator for the water heating loop must be sized for 21 GPM @ 35 Ft. Head.
  • Page 17 PRESSURE RELIEF VALVE WARNING Keep clear of the pressure relief valve discharge line outlet. The discharge may be hot enough to cause scald injury. The water is under pressure and may splash. For protection against excessive pressure, install pressure protective equipment required by local codes, but not less than a pressure relief valve certified by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment or materials as meeting the requirements of the Standard for Relief Valves and Automatic Gas...

  • Page 18: Gas Connections

    SECTION VI: GAS CONNECTIONS WARNING Connect this water heater only to the type of gas as shown on the rating plate. Use clean black iron pipe or equivalent material approved by local codes and ordinances. (Dirt and scale from the pipe can enter the gas valve and cause it to malfunction).
  • Page 19 Check the type of gas and the gas inlet pressure before connecting the EVERHOT water heater to the gas supply. If the gas supply type does not match the type shown on the water heater rating plate, then DO NOT connect the water heater. Contact your Bradford White supplier for the correct water heater. GAS METER SIZE –NATURALGAS ONLY Be sure that the gas meter has sufficient capacity to supply the full rated gas input of the water heater as well as the requirements of all other gas fired equipment supplied by the meter.
  • Page 20 4. Turn power on (after completing electrical connections – refer to Section VII, “Electrical Connections”) and fully open a hot water tap. 5. Measure the gas pressures to see that these are within the specified limits below: Supply Pressure: Nat. Gas: Min.: 6”, Max.: 10.5” w.c. L.P.

  • Page 21: Electrical Connections

    SECTION VII: ELECTRICAL CONNECTIONS WARNING Turn off or disconnect the electrical power supply to the water heater before servicing. Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. All electrical wiring must be installed and grounded in accordance with local codes, or in the absence of local codes, the National Electrical Code, ANSI/NFPA 70 and/or CSA C22.2 Electrical Code.
  • Page 22 Wiring Diagram WARNING DO NOT adjust any dipswitch settings on PC board!
  • Page 23 Wiring Diagram – Schematic...
  • Page 24 REMOTE TEMPERATURE CONTROLS The supplied Remote Main Control allows the customer to control the hot water supply temperature and will display certain fault codes in the event the water heater needs servicing. If used without the Remote Main Control connected, the residential models (IGE-199R-10N,10X) have a fixed temperature setting of 120F and the commercial models (IGE-199C-5N, 5X) have a fixed temperature setting of 140F.
  • Page 25 °F Priority Set Temperature In Use Main Controller 239-44509-00 endless hot water system CAUTION: Hotter water increases the risk of scald injury. Before changing temperature setting, see instruction manual. Main or Optional Remote Control for Residential Models (Fig. 6) Temperature Control(s) Installation: 1.
  • Page 26 WARNING Do not attempt to connect the remote controls with the power on to the water heater. There are 120 volt terminals and wiring next to the remote control connections inside the unit. All servicing and wiring must be performed by a certified installer. 9.
  • Page 27 °F Priority Set Temperature In Use Main Controller 239-44509-00 endless hot water system CAUTION: Hotter water increases the risk of scald injury. Before changing temperature setting, see instruction manual. Control for Commercial Models (Fig. 7) Remote Temperature Control Installation: Follow the same control installation procedure as outlined under “Temperature Control Installation” for residential models.

  • Page 28: Operating Instructions

    SECTION VIII: OPERATING INSTRUCTIONS WARNING Water heaters are heat-producing appliances. To avoid damage or injury there must be no materials stored against the water heater or near the front vent outlet, and proper care must be taken to avoid unnecessary contact (especially by children) with the water heater and front vent outlet. UNDER NO CIRCUMSTANCES SHOULD FLAMMABLE MATERIALS, SUCH AS GASOLINE OR PAINT THINNER BE USED OR STORED IN THE VICINITY OF THIS WATER HEATER OR IN ANY LOCATION FROM WHICH FUMES COULD REACH THE WATER HEATER.
  • Page 29 LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance does not have a pilot. C.

  • Page 30: Temperature Adjustment

    CAUTION In climates where below freezing temperatures may occur, the water heater must be drained when power is off to the water heater to prevent freeze damage to the heat exchanger. Drain solenoids are recommended to prevent freeze damage during power failures in cold climate regions. TURNING OFF THE WATER HEATER FOR AN EXTENDED PERIOD OF TIME If the EVERHOT...
  • Page 31 2. To set the desired temperature on the remote control, all hot water faucets must be closed. If there are other Remote Controls installed, press the “Priority” button on the control you want to change the setting on and the yellow “Priority” indicator light will glow. 3.
  • Page 32 Commercial Models (see Figure 11): 1. Commercial models are supplied in the water heater carton with a Remote Main Control, which will allow the outlet water temperature to be adjusted from 98-185F. When additional Remote Controls are installed, the temperature can only be adjusted on the remote control that has the Priority Indicator Light glowing.
  • Page 33 CAUTION Check local codes for the maximum water temperature setting allowed when used in nursing homes, schools, day care centers, and all other public use applications. NOTICE The default temperature setting displayed for commercial controls that will appear when the water heater is first connected to the electrical supply or in the event of a power interruption is 140F.
  • Page 34 APPROXIMATE TIME/TEMPERATURE RELATIONSHIPS IN SCALDS More than 5 minutes 120°F (49C) 1½ to 2 minutes 125°F (52C) About 30 seconds 130°F (54C) About 10 seconds 135°F (57C) Less than 5 seconds 140°F (60C) Less than 3 seconds 145°F (63C) About 1½ seconds 150°F (66C) About 1 second 155°F (68C)

  • Page 35: Maintenance

    SECTION IX: MAINTENANCE WARNING Always turn off the electrical power supply, the manual gas valve, and the manual water control valve whenever servicing this appliance. KEEP THE APPLIANCE AREA CLEAR AND FREE FROM COMBUSTIBLE MATERIALS, GASOLINE, AND OTHER FLAMMABLE VAPORS AND LIQUIDS! Do not block the air inlet openings on the front panel or flue exhaust vent.
  • Page 36 WARNING Before manually operating the valve, make sure that a drain line has been attached to the valve to direct the discharge to an open drain. Failure to take this precaution could mean contact with extremely hot water passing out the valve during this checking operation. FLUSHING PROCEDURE FOR LIME SCALE REMOVAL FROM HEAT EXCHANGER The amount of calcium carbonate (lime) released from water is in direct proportion to water temperature and usage.
  • Page 37 Lime Scale Flushing Diagram (Fig 13) COMMON TROUBLESHOOTING COMMENTS ON THE OPERATION OF THE EVERHOT TANKLESS WATER HEATER Comment: I don’t have any hot water when I open the tap! Make sure the gas and electricity is turned on to the water heater. The remote temperature display should have the green light lit when a hot water tap is open and the water heater is operating.
  • Page 38 SCHEMATIC DIAGRAM OF INTERNAL PARTS...

  • Page 39: Parts List

    SECTION X: PARTS LIST Cabinet Note: Can purchase additional controls for remote locations.
  • Page 40 Internal Components...
  • Page 41 Internal Components...
  • Page 42 Electrical Components...
  • Page 43 PARTS LIST Number Description Quantity Front Panel Assembly Casing Assembly Wall Installation Bracket Connection Reinforcement Panel Heat Protection Plate Rubber Bushing Front Panel Gasket Front Panel Gasket - Side Front Air Inlet Grill Rubber Bushing Gas Connection (¾” NPT) Burner Unit Assembly Burner Case Front Burner Case Bottom Panel Burner Air Orifice Plate...
  • Page 44 PARTS LIST Number Description Quantity Anti-Frost Heater Clip Anti-Frost Heater Clip A Anti-Frost Heater Clip Power Supply Harness Fuse Harness 100v Harness Solenoid Valve Harness Thermal Fuse Harness Mold-type Limit Switch PCB Assembly Surge Protector Frost Sensing Switch 120V Anti-Frost Heater Assembly Sensor Harness - 2 Water Flow Sensor Screw...

This manual is also suitable for:

Everhot ige-199c series

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