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KAWASAKI ZX400-H2 Quick Reference Manual Page 6

Quick reference guide (part 3).
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12-14 SUSPENSION
Tie-Rod, Rocker Arm
B. Bolts
A. Rocker Arm
A. Rocker Arm Grease Nipples
Rocker Arm Removal
.The rocker arm is removed dur
ing
the rear shock
removal. Refer to Rear Shock Removal in this chapter.
C.
Uppor
Tie-
Rod
Boll
Tie-Rod Installation
.Pack the following bearings with molybdenum disulfide
grease.
Rocker Arm Needle
Bearings
Tie-Rod Needle Bearings
.Tighten the tie-rod upper and lower nuts to the
specified
torque (see
Exploded View)
.
Tie-RodRemoval
• Remove the
following.
Lower
Fairings
(see Frame chapter)
Rocker Arm (see Rear Shock Removal)
Lower and Upper
Tie-Rod
Bolts
• Remove the tie
-rods .
A. Rocker
Arm
B.
lower
Tie-Rod Bolt
RockerArm Pivot Lubrication
Lubricate
the rocker arm pivots w
ith
mo
lybdenum
disulfide grease through the
grease fitting
using a grease
gun according to the Periodic Maintenance Chart (see
General
Information
chapter and General
Lubrication
in
the Appendix chapter)
.
• It is normal for a small amount of grease to seep out
around the grease
seals.
*If the rocker arm pivots arm
pivots
are
disassembled.
Lubricate
the
pivots
as
follows.
.Wipe all the old grease off the
bearings,
sleeves, and
grease seals and grease them.
Rocker Arm Installation
.Installation
is the reverse of removal. Note the follow
-
ing
.
• Apply molybdenum disulfide grease to the
inside
of the
needle bearings.
• Tighten the following nuts to the specified torque (see
Exploded
View)
.
Rocker Arm Nuts
Shock Absorber Mounting Nut
Tie-Rod
Nut
Needle Bearing Inspection
*
If there is any doubt as to the condition of
either
needle
bearing, replace the
bearing(s)
and sleeve as a set.
.To remove the needle bearings, use the
oil
seal and
bearing
remover (special tool: 57001-1058)
.

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