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KAWASAKI ZX400-H2 Quick Reference Manual Page 42

Quick reference guide (part 3).
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ELECTRICAL SYSTEM 15-21
Starter Motor Assembly Note
• Inspect the
O-rings
if it is not damaged
.
• Install the brushes and springs into the end cover
holder.
o
Clamp the brush leads w
ith
clips on the end cover and
fix
the
springs.
NOTE
OBe careful not to damage the leads and O-rings.
• Be careful not to lose the brush springs.
• Remove the screw and take out the (-)
brushes.
• Unsolder the (+) terminal and take outthe (+) brushes.
A. Bolts
B.
End Covers
.Pull the armature out from the yoke and install it on the
end cover (brush
side)
.
• Fit the alignment projection on the yoke into the
notches of the end cover.
A. (-) Brushes
A
B.
(+)
Brushes
Brush Inspection
• Measure the length of each
brush.
*If any is worn down to the service
limit.
replace the
carbon brush holder assembly and the terminal bolt
assembly.
A. Soldered Terminal
Starter Motor Brush Length
Standard:
7.0 mm
Service Limit:
3.5 mm
Commutator Cleaning and Inspection
.Smooth the commutator surface if necessary with fine
emery
cloth,
and clean out the grooves as illustrated.

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