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KAWASAKI ZX400-H2 Quick Reference Manual Page 33

Quick reference guide (part 3).
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15-12
ELECTRICAL SYSTEM
A. Silicone Sealant Applied Area
.Apply silicone sealant to the left inner cover bolt.
1. Left Inner Cover
2. Apply a non-permanent locking agent.
Alternator Rotor Removal
• Place the jack (special tool) under the frame to steady
the motorcycle.
• Place a suitable container under the alternator cover.
• Remove the alternator cover.
• Wipe oil off the outer circumference of the rotor.
• Hold the alternator rotor steady with the flywheel holder
(special tool), and remove the rotor bolt.
A. Flywheel Holder: 57001 -1 31 3
C. Rotor Bolt
B. Rotor
.Threads the rotor puller (special tool) and the rotor
puller (special tool) onto the alternator rotor .
• Holding the rotor puller, turn the rotor puller until the
alternator rotor is forced off the end of the crankshaft.
A. Rotor Puller. 57001 -1216
B. Rotor Puller: 57001 -1277
CAUTION
If
the rotor is
di
fficult
to remove. turn th
e
puller
while
t
apping
the end of the puller c
over ed
with the cap.
Do not
attempt
t
o strike
th
e alternato
r
rotor
itself.
Striking
th
e rotor can
cause the magnets to lose their
m
agn eti sm
.
Alternator Rotor Installation Notes
.Clean the following portions with an oil-less cleaning
fluid such as trichloroethylene or acetone.
,A·WARNING
These cleaning fluids are usually highly flammable and
harmful if breathed for prolonged periods. Be sure to
heed the fluid
manufacturer's
warnings.

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