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Steering Stem; Removal; Installation - KAWASAKI ZX400-H2 Quick Reference Manual

Quick reference guide (part 3).
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Steeri n9 Stem
Removal
• Remove the
following parts.
Surge Tank (see Fuel System
chapter)
Upper and Lower Fairings (see Frame chapter)
Front Fork Legs (see Suspension chapter)
Brake Hose Joint
Steering
Stem Head
Nut
Stem Head,
Handlebar,
Handle
Holder
• Push up on the stem base, and remove the steering stem
locknut using the stem nut wrench
(special tool:
57001 -1100)
,
then remove the steering stem
base.
• Remove the upper tapered roller
bearing
inner race.
• To remove the outer races pressed into the head
pipe,
install the outer race remover
(special
tool) as shown
below.
NOTE
o
If
either steering stem bearing is damaged. it is
recommended that both the upper and lower bearings
(including outer races) should be replaced with new
ones.
1.
Outer Race Remover: 57001 -1107
• Remove the lower tapered roller
bearing
(with its grease
seal) which is pressed onto the steering stem with the
steering stem bearing puller and adapters (special
tools)
.
STEERING 13-5
CD
1. Bearing
Puller. 57001 -158
2.
Adapter: 57001-317
3. Bearing Puller Stud
:
57001 -1190
4. Tapered Roller Bearing
5. Stem Base
Installation
.Installation
is the reverse of
removal.
Note the follow
-
ing.
o
Apply grease to the outer races. and then drive them into
the head pipe using the drivers and the press shctft
(special tools).
1. Press Shaft: 57001 -1075
2.
Driver:
57001 -1106
• Install the grease
seal,
noting the direction shown
.

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