Alliance Laundry Systems CS2000 Instructions For Installation, Use And Maintenance Manual
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Alliance Laundry Systems CS2000 Instructions For Installation, Use And Maintenance Manual

Alliance Laundry Systems CS2000 Instructions For Installation, Use And Maintenance Manual

Alliance laundry systems washer/dryer - front loader washing machine user manual
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INSTRUCTIONS FOR INSTALLATION, USE AND
MAINTENANCE
CS2000
ASEP2000
(VERSION ASEP2000.8 EN 01/01/08)
MACHINE N°/SERIAL NUMBER :
1300624
January 2008
-0-

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Summary of Contents for Alliance Laundry Systems CS2000

  • Page 1 INSTRUCTIONS FOR INSTALLATION, USE AND MAINTENANCE CS2000 ASEP2000 (VERSION ASEP2000.8 EN 01/01/08) MACHINE N°/SERIAL NUMBER : 1300624 January 2008...
  • Page 2 Model Identification Information in this manual is applicable to the following models: UHM027D UHM033D UHM049D UHM067D These technical documents contain information that is privileged and confidential. You are hereby notified that any disclosure or copying is strictly prohibited. We will proceed against any breach of this condition.

  • Page 3: Table Of Contents

    ASEPTIC AND CS WASHING MACHINE SERIES 2000 1. General working procedure 1.1 Description 1.2 Construction 1.2.1 Chassis-frame 1.2.2 Tub and drum 1.2.3 Suspensions 1.2.4 Porthole 1.2.5 Bearings, transmission and motor 1.2.6 Programming 1.3 Working principle 1.4 Security 1.4.1 Total protection against opening doors 1.4.2 Protection against unbalance 1.4.3 Heater protection 1.4.4 Security related to the gas heating system...
  • Page 4 3. Technical information for the user 3.1 Details of the various elements 3.1.1 Opening and closing the doors 3.1.2 Soap trays 3.1.3 Unbalance and direction of rotation 3.2 Usage of washing machines with micro control 4. Periodic maintenance 4.0 Every day 4.1 Every week 4.2 Every month 4.3 Every 3 months...
  • Page 5 DF, CS, ASEP AS2000/27 E / V AS2000/33 E / V AS2000/49 E / V AS2000/67 E / V CS, ASEP2000 AS2000/27 GAS AS2000/33 GAS AS2000/49 GAS AS2000/67 GAS CS2000/27 E / V CS2000/33 E / V CS2000/49 E / V...
  • Page 6 27/06/02 Installation scheme of aseptic ELECTRICAL DIAGRAMS AND SPARE PARTS LIST washer elec and steam 2000/67 washer gas 2000/27 washer gas 2000/33 washer gas 2000/49 washer gas 2000/67 Refer to technical manual CS2000/67 E / V CS2000/27 GAS CS2000/33 GAS CS2000/49 GAS CS2000/67 GAS...

  • Page 7: General Working Procedure

    1. GENERAL WORKING PROCEDURE 1.1 Description • Correct usage in accordance with design: o The dirty laundry is loaded into the front part of the machine and the clean laundry is unloaded from the rear part of the machine, using portholes situated opposite to the loading ports (for the Aseptic machines) or into the front part of the machine (for the CS machines).

  • Page 8: Construction

    1.2 Construction 1.2.1 Chassis - frame • Mechanically soldered frame of hot de-scaled steel plating, protected against oxidation by phosphation, and covered with epoxy paint. • Protection panels in stainless steel plating with 1.2 mm thickness. • The design of the lower part of each tub port inhibits the laundry from slipping in- between the tub and the drum.

  • Page 9: Programming

    1.2.6 Programming Of the integral type with a microprocessor, regulation of: • Four soap trays. • Admission of hot, cold and/or soft water. • Bath levels adjustable. • Temperature adjustable from 0 to 90°C with microprocessor. • Reduced mechanical washing motion for delicate laundry. •...

  • Page 10: Protection Against Unbalance

    1.4.2 Protection against unbalance The suspended aseptic or CS machines are fitted with one or two unbalance protections, according to their load capacity. These avoid excessive oscillations caused by a strong unbalance by interrupting the centrifugal motion. Effect of the protections in case of a strong unbalance •...

  • Page 11: Heating

    When a fault occurs in the water circulation pump, the power supply of the command module is interrupted and the indicator “pump fault” lights up. When the faults persist, check with qualified technical service. 1.5 Heating Three heating methods are available, providing the flexibility to adapt the machine to the available energy supply.

  • Page 12: Technical Information Regarding The Installation

    2. TECHNICAL INFORMATION REGARDING INSTALLATION 2.1 Technical specifications The identification label of machine is situated on upper part of left side of casing. Pays Allemagne (DE) Autriche (AT) Danemark (DK) Finlande (FI) Italie (IT) Suède (SE) République Tchèque (CZ) Norvège (NO) SUISSE (CH) Espagne (ES) Irlande (IE)

  • Page 13: Installation

    2.2 Installation Attention: The machine must only be installed, adjusted and started up by a team of technicians of the manufacturer or by technicians or resellers that are recognised by the manufacturer. Likewise, it is strongly recommended that the client be present during the installation and the first trials.

  • Page 14: Characteristics Of The Room

    2.2.2 Characteristics of the room • The machine must be installed in a very well ventilated room with correct lighting and a temperature in the range from -10 to + 40°C (temperature limits for the electronic frequency regulator of the driving motor) . •...

  • Page 15: Connections

    2.2.3 Connections Water supply connection: All machines are fitted with two water supply connections (hot and cold water). Please consult manufacturer for optional soft water connection. For machines with gas heating, it is important to ensure correct operation of boiler, to supply water for washing step with a maximum TH of 10°.
  • Page 16 Wire colors THREE 380 V + N + T Black - black - brown ...…... Phases Blue ... Neutral Green / yellow ... Earth THREE 220 V + T Black - brown - blue ... Phases Green / yellow... Earth Important: Install an additional upstream fuse cabinet.
  • Page 17 Steam connection: • The steam pressure must be between 5 and 10 bars. • Install a steam escape valve to avoid overpressure. ----------------------------------------------------------------------------------------------------- UHM027D ----------------------------------------------------------------------------------------------------- Steam consumption 18kg/h ----------------------------------------------------------------------------------------------------- Steam entry connection ¾ in. ----------------------------------------------------------------------------------------------------- Vent connection: • For security reasons, lead the air tube to the exterior of the room. Attention: Protect the far end of this tube to avoid possible obstruction, which would affect machine operation.

  • Page 18: First Start-Up

    Connection with exhaust conduct Place draught-diverter system supplied with the device between the exit of the heater and the gas exhaust conduct. The tubes that connect with the chimney are of diameter 150 and should be as short as possible. 2.2.4 First start-up •...

  • Page 19: Table Of Adjustments And Flow Rates

    2.3.2 Table of adjustments and flow rates Gas type Pres. feed.(mbar) Injector marking Adjustment of Max opening of air pres. vent Flow of burner 2.64(cubic m/h) 3.07(cubic m/h) 1.96 (kg / h) Nominal heat 24.9 flow kW (hi) (1) Identical adjustment for G25 at 25 mbar (2) Germany only * G20: natural gas type H (Lacq) * G25: natural gas type L (Groningen)

  • Page 20: Technical Information For The User

    3. TECHNICAL INFORMATION FOR THE USER Note: • The user must not handle parts that are protected by the manufacturer or his representative. • The user must appeal to a qualified installer to adapt the device to a different type of gas. •...

  • Page 21: Soap Trays

    3.1.2 Soap trays Attention: All products used are harmful and must be handled with caution. Read the recommendations of the product suppliers carefully. Before all manipulation: you must use appropriate protective clothing, e.g. gloves, boots, glasses, respiratory masks, etc. Detergent: •...

  • Page 22: Usage Of Washing Machines With Micro Control

    Note: Centrifuge must always switch on with the same velocity and direction as the washing rotation. This rotation is downward when you are on the dirty laundry side of the machine. 3.2 Usage of washing machines with micro control Refer to Programming Manual for micro control information. 4.

  • Page 23: Every 6 Months

    • De-scale the heater unit using a de-scaling product (consult manufacturer for supplies) on those machines that use gas heating. This product is introduced in the tub of the washing machines. Then, a washing cycle at 60°C is carried out lasting about 20 minutes, after which the machine is drained and rinsed.

  • Page 24: Maintenance Instructions

    5. MAINTENANCE INSTRUCTIONS 5.1 Replacement of the sealing kit 1) Remove the strips. 2) Remove the hub (remove the two hub screws and place one of the two screws in the third hole). 3) Remove the wheel (first make a mark so you can later replace it in the same position).

  • Page 25: Troubleshooting

    6.1 Checks • The electrical power supply. • The protective fuses. • Water supply interruption. • Filter blocking. • Water pressure failure. • Waterproofing of the drainage system. • The driving belts. • The water levels. Attention: When the water levels are not correct, consult reseller and replace the pressure switch.

  • Page 26: Problems During Operation And Start-Up

    7. PROBLEMS DURING OPERATION AND START-UP Problem -------------------------------------------------------------------------------------------- Cycle does not start -------------------------------------------------------------------------------------------- Control panel does not light up -------------------------------------------------------------------------------------------- Cycle starts but drum does not turn -------------------------------------------------------------------------------------------- Cycle starts but water does not enter -------------------------------------------------------------------------------------------- Cycle starts but water inflow does not stop -------------------------------------------------------------------------------------------- Cycle starts but heating...
  • Page 27 -------------------------------------------------------------------------------------------- Machine does not drain -------------------------------------------------------------------------------------------- Machine does not centrifugate -------------------------------------------------------------------------------------------- - drainage valve dirty - exhaust tube blocked - improper loading of laundry or loading limits not respected, causing an unbalance fault - no high level before centrifugation - drainage blocked -26-...
  • Page 28 ASEPTIC WASHING MACHINE TYPE 2000/CS 2000 WITH MICRO CONTROL PROGRAM N°: STAGE TIME Soaking Prewash P2 Wash 1 Wash 2 P3 Cooling Rinsing 1 P4 Bleaching P5 Rinsing 2 P4 Rinsing 3 Rinsing 4 Final Rinsing P6 Centrifugation P7 Distribution 1 Distribution 2 Centrifugation 1 Centrifugation 2...
  • Page 29 ASEPTIC WASHING MACHINE TYPE 2000/CS 2000 WITH MICRO CONTROL PROGRAM N°: STAGE TIME Soaking Prewash Wash 1 Wash 2 P9 Cooling Rinsing 1 Bleaching P5 Rinsing 2 P4 Rinsing 3 Rinsing 4 Final rinsing P6 Centrifugation P7 Distribution 1 Distribution 2 Centrifugation 1 Centrifugation 2 Centrifugation 3...
  • Page 30 ASEPTIC WASHING MACHINE TYPE 2000/CS 2000 WITH MICRO CONTROL PROGRAM N°: STAGE TIME Soaking Prewash P10 Wash 1 Wash 2 P11 Cooling Rinsing 1 Bleaching Rinsing 2 P4 Rinsing 3 P4 Rinsing 4 Final rinsinglP16 Centrifugation P12 Distribution 1 Distribution 2 Centrifugation 1 Centrifugation 2 Centrifugation 3...
  • Page 31 ASEPTIC WASHING MACHINE TYPE 2000/CS 2000 WITH MICRO CONTROL PROGRAM N°: STAGE TIME Soaking Prewash Wash 1 Wash 2 P14 Cooling 45°level 7cm Rinsing 1 Bleaching Rinsing 2 P15 Rinsing 3 Rinsing 4 Final rinsing P16 Centrifugation P17 Distribution 1 Distribution 2 Centrifugation 1 Centrifugation 2...
  • Page 32 ASEPTIC WASHING MACHINE TYPE 2000/CS 2000 WITH MICRO CONTROL PROGRAM N°: STAGE TIME Soaking Prewash Wash 1 Wash 2 P19 Cooling Rinsing 1 Bleaching Rinsing 2 P20 Rinsing 3 Rinsing 4 Rinsing final P21 Centrifugation P22 Distribution 1 Distribution 2 Centrifugation 1 Centrifugation 2 Centrifugation 3...
  • Page 33 ASEPTIC WASHING MACHINE TYPE 2000/CS 2000 WITH MICRO CONTROL PROGRAM N°: STAGE TIME Soaking Prewash Wash 1 Wash 2 Cooling Rinsing 1 Bleaching Rinsing 2 Rinsing 3 Rinsing 4 Rinsing final Centrifugation : Distribution 1 Distribution 2 Centrifugation 1 Centrifugation 2 Centrifugation 3 Separation Additional information:...
  • Page 34 1. Step n. 2 Prewash 2. Step n. 3 Wash 3. Step n. 4 Rinse 4. Step n. 5 Rinse 5. Step n. 4 Rinse 6. Step n. 6 Rinse 7. Step n. 7 Spin 8. Step n. 8 Distribution TUMBLE60 1.
  • Page 35 Step n. 1 ENABLE SPEED DRUM ACTION Move Pause SET TEMPERATURE HEATING Temperature Maintain time COOLING Temperature 2° Level WATER LEVEL TO BE REACHED Water level Maintain time Alarm timeout FILLING WATER INTAKE ACVAS = WARM WATER ADUV = HARD WATER ADOVAS = SOFT WATER Drum movement DRAIN...
  • Page 36 Step n. 2 ENABLE SPEED DRUM ACTION Move Pause SET TEMPERATURE HEATING Temperature Maintain time COOLING Temperature 2° Level WATER LEVEL TO BE REACHED Water level Maintain time Alarm timeout FILLING WATER INTAKE ACVAS = WARM WATER ADUV = HARD WATER ADOVAS = SOFT WATER Drum movement DRAIN...
  • Page 37 Step n. 3 ENABLE SPEED DRUM ACTION Move Pause SET TEMPERATURE HEATING Temperature Maintain time COOLING Temperature 2° Level WATER LEVEL TO BE REACHED Water level Maintain time Alarm timeout FILLING WATER INTAKE ACVAS = WARM WATER ADUV = HARD WATER ADOVAS = SOFT WATER Drum movement DRAIN...
  • Page 38 Step n. 4 ENABLE SPEED DRUM ACTION Move Pause SET TEMPERATURE HEATING Temperature Maintain time COOLING Temperature 2° Level WATER LEVEL TO BE REACHED Water level Maintain time Alarm timeout FILLING WATER INTAKE ACVAS = WARM WATER ADUV = HARD WATER ADOVAS = SOFT WATER Drum movement DRAIN...
  • Page 39 Step n. 5 ENABLE SPEED DRUM ACTION Move Pause SET TEMPERATURE HEATING Temperature Maintain time COOLING Temperature 2° Level WATER LEVEL TO BE REACHED Water level Maintain time Alarm timeout FILLING WATER INTAKE ACVAS = WARM WATER ADUV = HARD WATER ADOVAS = SOFT WATER Drum movement DRAIN...
  • Page 40 Step n. 6 ENABLE SPEED DRUM ACTION Move Pause SET TEMPERATURE HEATING Temperature Maintain time COOLING Temperature 2° Level WATER LEVEL TO BE REACHED Water level Maintain time Alarm timeout FILLING WATER INTAKE ACVAS = WARM WATER ADUV = HARD WATER ADOVAS = SOFT WATER Drum movement DRAIN...
  • Page 41 Step n. 7 ENABLE SPEED START WITH WATER TILTING Number of spin attempts Step n. 8 ENABLE SPEED DRUM ACTION Move Pause Spin SPIN1000 0 sec. 0 sec. 5 sec. 60 sec. 120 sec. 240 sec. 120 sec. Distribution TUMBLE60 0 sec.
  • Page 42 Step n. 9 ENABLE SPEED DRUM ACTION Move Pause SET TEMPERATURE HEATING Temperature Maintain time COOLING Temperature 2° Level WATER LEVEL TO BE REACHED Water level Maintain time Alarm timeout FILLING WATER INTAKE ACVAS = WARM WATER ADUV = HARD WATER ADOVAS = SOFT WATER Drum movement DRAIN...
  • Page 43 Step n. 10 ENABLE SPEED DRUM ACTION Move Pause SET TEMPERATURE HEATING Temperature Maintain time COOLING Temperature 2° Level WATER LEVEL TO BE REACHED Water level Maintain time Alarm timeout FILLING WATER INTAKE ACVAS = WARM WATER ADUV = HARD WATER ADOVAS = SOFT WATER Drum movement DRAIN...
  • Page 44 Step n. 11 ENABLE SPEED DRUM ACTION Move Pause SET TEMPERATURE HEATING Temperature Maintain time COOLING Temperature 2° Level WATER LEVEL TO BE REACHED Water level Maintain time Alarm timeout FILLING WATER INTAKE ACVAS = WARM WATER ADUV = HARD WATER ADOVAS = SOFT WATER Drum movement DRAIN...
  • Page 45 Step n. 12 ENABLE SPEED START WITH WATER TILTING Number of spin attempts Spin SPIN1000 0 sec. 0 sec. 5 sec. 60 sec. 120 sec. 300 sec. 120 sec. -44-...
  • Page 46 Step n. 14 ENABLE SPEED DRUM ACTION Move Pause SET TEMPERATURE HEATING Temperature Maintain time COOLING Temperature 2° Level WATER LEVEL TO BE REACHED Water level Maintain time Alarm timeout FILLING WATER INTAKE ACVAS = WARM WATER ADUV = HARD WATER ADOVAS = SOFT WATER Drum movement DRAIN...
  • Page 47 Step n. 15 ENABLE SPEED DRUM ACTION Move Pause SET TEMPERATURE HEATING Temperature Maintain time COOLING Temperature 2° Level WATER LEVEL TO BE REACHED Water level Maintain time Alarm timeout FILLING WATER INTAKE ACVAS = WARM WATER ADUV = HARD WATER ADOVAS = SOFT WATER Drum movement DRAIN...
  • Page 48 Step n. 16 ENABLE SPEED DRUM ACTION Move Pause SET TEMPERATURE HEATING Temperature Maintain time COOLING Temperature 2° Level WATER LEVEL TO BE REACHED Water level Maintain time Alarm timeout FILLING WATER INTAKE ACVAS = WARM WATER ADUV = HARD WATER ADOVAS = SOFT WATER Drum movement DRAIN...
  • Page 49 Step n. 17 ENABLE SPEED START WITH WATER TILTING Number of spin attempts Spin SPIN700 0 sec. 0 sec. 5 sec. 60 sec. 120 sec. 300 sec. 0 sec. -48-...
  • Page 50 Step n. 18 ENABLE SPEED DRUM ACTION Move Pause SET TEMPERATURE HEATING Temperature Maintain time COOLING Temperature 2° Level WATER LEVEL TO BE REACHED Water level Maintain time Alarm timeout FILLING WATER INTAKE ACVAS = WARM WATER ADUV = HARD WATER ADOVAS = SOFT WATER Drum movement DRAIN...
  • Page 51 Step n. 19 ENABLE SPEED DRUM ACTION Move Pause SET TEMPERATURE HEATING Temperature Maintain time COOLING Temperature 2° Level WATER LEVEL TO BE REACHED Water level Maintain time Alarm timeout FILLING WATER INTAKE ACVAS = WARM WATER ADUV = HARD WATER ADOVAS = SOFT WATER Drum movement DRAIN...
  • Page 52 Step n. 20 ENABLE SPEED DRUM ACTION Move Pause SET TEMPERATURE HEATING Temperature Maintain time COOLING Temperature 2° Level WATER LEVEL TO BE REACHED Water level Maintain time Alarm timeout FILLING WATER INTAKE ACVAS = WARM WATER ADUV = HARD WATER ADOVAS = SOFT WATER Drum movement DRAIN...
  • Page 53 Step n. 21 ENABLE SPEED DRUM ACTION Move Pause SET TEMPERATURE HEATING Temperature Maintain time COOLING Temperature 2° Level WATER LEVEL TO BE REACHED Water level Maintain time Alarm timeout FILLING WATER INTAKE ACVAS = WARM WATER ADUV = HARD WATER ADOVAS = SOFT WATER Drum movement DRAIN...
  • Page 54 Step n. 22 ENABLE SPEED START WITH WATER TILTING Number of spin attempts Spin SPIN300 0 sec. 0 sec. 5 sec. 60 sec. 120 sec. 0 sec. 0 sec. -53-...

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