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A B B M E A S U R E M E N T & A N A LY T I C S | O P E R AT I N G I N S T R U C T I O N | O I/A U V 2 0 0 - E N R E V. A
UviTec
Analyzers
Introduction
This operating instruction provides the operating,
UviTec
maintenance, and troubleshooting procedures for
Analyzers
the UviTec range of analyzers.
This operating instruction applies to the analyzers
that follow:
• Color
• Nitrite
• UV254
For more information
Further publications for UviTec products are
available for free download from:
abb.com/wateranalysis
or by scanning this code:
Links and reference numbers for related documents:
UviTec Color Analyzer –
Data sheet
UviTec Nitrite Analyzer –
Data sheet
Uvitec UV254 Analyzer –
Data sheet
UviTec Analyzers –
Commissioning instruction
UviTec Dual Feed –
Operating instruction
Search for/click:
DS/AUV201
DS/AUV202
DS/AUV204
CI/AUV200
OI/UVITEC/
DUALFEED
ENGINEERED
TO OUTRUN
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Summary of Contents for ABB UviTec Color C2000

  • Page 1 Further publications for UviTec products are UviTec maintenance, and troubleshooting procedures for available for free download from: Analyzers the UviTec range of analyzers. abb.com/wateranalysis or by scanning this code: This operating instruction applies to the analyzers that follow: • Color • Nitrite •...
  • Page 2: Table Of Contents

    U V I T E C | A N A LY Z E R S | O I/A U V 2 0 0 - E N R E V. A Contents Health and safety . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 4-20 mA setup .
  • Page 3: Health And Safety

    Note: Indicates operator tips, particularly useful information or ABB is committed to ensuring that the risk of any important information about the product or its further uses. environmental damage or pollution caused by any of its products is minimized as far as possible. The 1 .2 Safety precautions...
  • Page 4: Operator Interface

    U V I T E C | A N A LY Z E R S | O I/A U V 2 0 0 - E N R E V. A Operator interface Figure 1 Operator interface Table 1 Operator interface descriptions Item Description Function...
  • Page 5: Menu Structure

    U V I T E C | A N A LY Z E R S | O I/A U V 2 0 0 - E N R E V. A Menu structure 3 .1 Averaging Menu Description Default On: 1 Off: 0 Average Press Enter then ▲/▼...
  • Page 6: Uv254 M2000

    U V I T E C | A N A LY Z E R S | O I/A U V 2 0 0 - E N R E V. A …3 Menu structure …Set points 3.3.3 UV254 M2000 Menu Description Default UVT warning Press Enter then ▲/▼...
  • Page 7: Secondary Data

    U V I T E C | A N A LY Z E R S | O I/A U V 2 0 0 - E N R E V. A 3 .5 Secondary data 3.5.1 Color C2000 & UV254 M2000 Menu Description Water 1...
  • Page 8: Clean Frequency

    U V I T E C | A N A LY Z E R S | O I/A U V 2 0 0 - E N R E V. A …3 Menu structure 3 .8 Clean frequency 3.8.1 Color C2000 & UV254 M2000 Menu Description Default...
  • Page 9: Rs-232 Data Log

    U V I T E C | A N A LY Z E R S | O I/A U V 2 0 0 - E N R E V. A 3 .11 RS-232 data log 3.11.1 Setup Menu Description Baud rate: 9600 Fixed parameters for RS-232 logging Parity: none Fixed parameters for RS-232 logging...
  • Page 10: Alarms

    U V I T E C | A N A LY Z E R S | O I/A U V 2 0 0 - E N R E V. A …3 Menu structure 3 .12 Alarms Menu Description Humidity Alarm status (0 = no alarm 1 = alarm) Temperature Alarm status (0 = no alarm 1 = alarm) Leak detection...
  • Page 11: Mute

    U V I T E C | A N A LY Z E R S | O I/A U V 2 0 0 - E N R E V. A 3 .14 Mute Menu Description Default Alarms Press Enter then ▲/▼ (0 or 1) to select audible alarms 3 .15 Dual Feed Only used with Dual Feed units Menu...
  • Page 12: Compensation

    U V I T E C | A N A LY Z E R S | O I/A U V 2 0 0 - E N R E V. A …3 Menu structure 3 .20 Compensation 3.20.1 Color C2000 Menu item Description Enable Press Enter then ▲/▼...
  • Page 13: Ma Setup

    U V I T E C | A N A LY Z E R S | O I/A U V 2 0 0 - E N R E V. A 4 4-20 mA setup 5 RS-232 data logging The analyzer is equipped with a 4-20 mA output capability. The analyzer has the capability to data log various performance The 4-20 mA can be set to produce a user selectable mg/L value variables on a local computer via an RS-232 interface.
  • Page 14 U V I T E C | A N A LY Z E R S | O I/A U V 2 0 0 - E N R E V. A …5 RS-232 data logging The output value can be %T, Abs, or Nitrite mode, which is selected via the Abs/%T Mode in the Analyzer menu in Section 9.
  • Page 15: Humidity Control

    U V I T E C | A N A LY Z E R S | O I/A U V 2 0 0 - E N R E V. A 6 Humidity control 6 .1 Recharge the dehumidifier The analyzer includes a dehumidifier to control the humidity inside the analyzer.
  • Page 16: Maintenance

    U V I T E C | A N A LY Z E R S | O I/A U V 2 0 0 - E N R E V. A Maintenance 7 .1 Maintenance schedule Table 5 Maintenance tasks and frequency Frequency Task Weekly...
  • Page 17: Clean The Quartz Flow Cell

    U V I T E C | A N A LY Z E R S | O I/A U V 2 0 0 - E N R E V. A 7 .3 Clean the quartz flow cell Applicability 6 When the fluid starts to flow, remove your finger from the This procedure is applicable to the analyzers in Table 7.
  • Page 18: Clean The Quartz Flow Cell Manually

    A spare cable is included with every new analyzer and is attached to the inside of the cabinet door. To order more cables, contact ABB. Figure 10 Release the flow cell clamp 6 Hold the flow cell with two fingers at the top, and carefully remove the flow cell from the holder.
  • Page 19: Dual Feed Data

    U V I T E C | A N A LY Z E R S | O I/A U V 2 0 0 - E N R E V. A 8 Dual Feed data During dual feed mode, the measured value of each feed, along with the percent efficiency of the process is output to the RS- 232 port, while just the measured value of each feed is output to the two 4-20 mA transmitters.
  • Page 20: Troubleshooting

    Note: An operator has three sources of information for system diagnostics: Each analyzer built at the ABB factory is calibrated individually • LEDs on the main circuit board. to the components and the finished construction of the unit. • System alarms displayed on the operator interface panel.
  • Page 21: Alarms And Warnings

    3 Shut off the power to the analyzer. cold, then condensation could occur on the flow cell windows at 4 Assess the damage inside the analyzer and call ABB for this level of humidity. The dehumidifier included with the further instructions.
  • Page 22: Uvt Warning

    Recovery actions Recovery actions Flow cell is dirty and needs to be cleaned OR a grab sample The LED settings need to be adjusted. Contact ABB for support. should be obtained and compared to the sample water to confirm measurement.
  • Page 23: Color Warning

    U V I T E C | A N A LY Z E R S | O I/A U V 2 0 0 - E N R E V. A 10 .16 Color warning Diagnostic message Color warning Cause Color value is approaching the operator set point. Recovery actions Does not necessarily indicate an issue with the system.
  • Page 24: Secondary Data

    U V I T E C | A N A LY Z E R S | O I/A U V 2 0 0 - E N R E V. A 11 Secondary data 11.17.3 UV254 The Secondary Data menu gives raw data on six variables: Lamp 1/2, Water 1/2, Temperature, and Humidity.
  • Page 25: Lamp Numbers

    Problem with LEDs or flow cell needs to be than 200 points after sensor. cleaned monitor has warmed up Contact ABB for support. High lamp numbers 3,500 and higher The LED settings may need to be adjusted. Contact ABB for support.
  • Page 26: Temperature And Humidity

    U V I T E C | A N A LY Z E R S | O I/A U V 2 0 0 - E N R E V. A 11 .3 Temperature and humidity The internal temperature should be kept below 50 °C (122 °F). The system will alarm if this temperature is reached.
  • Page 27: Parts And Accessories

    U V I T E C | A N A LY Z E R S | O I/A U V 2 0 0 - E N R E V. A 12 Parts and accessories 12 .1 Parts Table 17 Parts list Name Description Part number...
  • Page 28 U V I T E C | A N A LY Z E R S | O I/A U V 2 0 0 - E N R E V. A Trademarks • Teflon is a trademark of The Chemours Company FC, LLC • UviTec is a trademark of ABB Limited.
  • Page 29 U V I T E C | A N A LY Z E R S | O I/A U V 2 0 0 - E N R E V. A Notes...
  • Page 30 We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.
  • Page 31 Further publications for UviTec products are UviTec installation and setup procedures for the UviTec available for free download from: Analyzers range of analyzers. abb.com/wateranalysis or by scanning this code: This commissioning instruction applies to the analyzers that follow: • Color • Nitrite •...
  • Page 32 U V I T E C | A N A LY Z E R S | C I/A U V 2 0 0 - E N R E V. A Contents Health and safety . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Document symbols .
  • Page 33: Information On Rohs Directive 2011/65

    Note: Indicates operator tips, particularly useful information or ABB is committed to ensuring that the risk of any important information about the product or its further uses. environmental damage or pollution caused by any of its products is minimized as far as possible. The European Waste Electrical and Electronic Equipment 1 .2 Safety precautions...
  • Page 34: Installation

    Table 2 Requirements inspect them to ensure that no damage occurred during Part number Description Quantity shipping. Contact ABB if you find damage. — #2 Phillips screwdriver 2 Remove any packing material that is contained inside the cabinet. 1 Position the flat side of the motor shaft so it is facing out.
  • Page 35: Install The Quartz Flow Cell (Model-Dependent)

    U V I T E C | A N A LY Z E R S | C I/A U V 2 0 0 - E N R E V. A 3 .2 Install the quartz flow cell (model-dependent) Applicability 5 Carefully and slowly lower the clamp, making sure that it is This procedure is applicable to the analyzers in Table 3.
  • Page 36: Install The Ribbon Cable

    U V I T E C | A N A LY Z E R S | C I/A U V 2 0 0 - E N R E V. A …3 Assembly procedures 4 Mounting 3 .3 Install the ribbon cable Attach the analyzer to the wall at all four mounting holes provided (top left, top right;...
  • Page 37: Plumbing

    U V I T E C | A N A LY Z E R S | C I/A U V 2 0 0 - E N R E V. A 5 Plumbing 6 Turbidity and filtration Applicability This section is applicable to the analyzers in Table 5. Table 5 Applicability Parameter Model...
  • Page 38: Electrical Connections

    U V I T E C | A N A LY Z E R S | C I/A U V 2 0 0 - E N R E V. A Electrical connections 7 .1 4-20 mA connections and dry contacts Primary communication is provided by a 4-20 mA sourcing current loop output.
  • Page 39: Start The Analyzer

    U V I T E C | A N A LY Z E R S | C I/A U V 2 0 0 - E N R E V. A 8 Start the analyzer 9 Operator interface 1 Make sure that there is no packaging remaining in the analyzer, which could prevent the movement of parts.
  • Page 40: Zeroing (Calibration)

    U V I T E C | A N A LY Z E R S | C I/A U V 2 0 0 - E N R E V. A 10 Zeroing (calibration) 10 .1 Method 1: Zeroing (calibration) with The monitor must be calibrated before accurate UVT/ UVA data RO or DI water can be read.
  • Page 41: Method 2: Zeroing (Calibration) Using Known

    13 Disconnect the wash bottle hose from the inlet of the monitor. 14 Connect the supply line to the monitor and open the valve to start the flow running. Trademarks • Phillips is a registered trademark of Phillips Screw Company. • UviTec is a trademark of ABB Limited.
  • Page 42 We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

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