ABB EasyLine EL3060 Manual
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ABB EasyLine EL3060 Manual

Continuous gas analyzers
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A B B M EA S U R E M E N T & A N A L Y T I C S | O P E R A T I N G I N S T R U C T I O N | O I / E L 3 0 6 0 - E N R E V . B
EasyLine EL3060
Continuous gas analyzers
—
Introduction
EasyLine EL3060
The EL3060 series impresses with its integral
mount design, which has been specially
developed for potentially explosive atmospheres.
The flameproof enclosed control unit can
accommodate an oxygen analyzer or a thermal
conductivity analyzer.
The infrared photometer is built into its own
flameproof housing and can be installed
separately from the control unit.
The robust design with flameproof enclosure
meets the requirements for use in potentially
explosive atmospheres of Zone 1, Category 2G
according to the European ATEX regulations.
Operation of the device directly through the
explosion proof armored glass pane enables safe
operation without the need to open the housing.
Gas analyzers for use in potentially
explosive atmospheres
Measurement made easy
Additional Information
Additional documentation on EasyLine EL3060 is
available for download free of charge at
www.abb.com/analytical.
Alternatively simply scan this code:
Table of Contents
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Summary of Contents for ABB EasyLine EL3060

  • Page 1 — Introduction Additional Information EasyLine EL3060 The EL3060 series impresses with its integral Additional documentation on EasyLine EL3060 is mount design, which has been specially available for download free of charge at developed for potentially explosive atmospheres. www.abb.com/analytical. The flameproof enclosed control unit can...

  • Page 2: Table Of Contents

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Table of contents Safety ................ 4 Operation ..............41 General information and instructions ......... 4 Safety instructions .............. 41 Warnings .................. 4 LCD indicator ................ 41 Warranty provisions ............... 4 Menu Overview ..............44 Intended use ................
  • Page 3 EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B 12 Diagnosis / Troubleshooting ........ 86 Safety instructions .............. 86 The Dynamic QR Code............86 Status messages – Explanations ........87 Status messages on the LCD display ....... 88 Possible status messages ..........89 Troubleshooting ..............

  • Page 4: Safety

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B 1 Safety Warnings General information and instructions The warnings in these instructions are structured as follows: These instructions are an important part of the product and must be retained for future reference. DANGER Installation, commissioning, and maintenance of the product may only be performed by trained specialist personnel who have...

  • Page 5: Intended Use

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Intended use Improper use The gas analyzer is designed for continuous measurement of the The following are considered to be instances of especially concentration of individual components in gases or vapors. improper use of the device: •...

  • Page 6: Safety Instructions

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 1 Safety Safety instructions Requirements for safe operation Potential equalization In order to operate in a safe and efficient manner the device • The external potential equalization connections of the should be properly handled and stored, correctly installed and control unit and the analyzer unit must be connected to the set-up, properly operated and correctly maintained.

  • Page 7: Notes On Data Safety

    / or theft of data or information. • If the device is visibly damaged, ABB Ltd and its affiliates are not liable for damages and / or • If the device no longer operates, losses related to such security breaches, any unauthorized •...

  • Page 8: Manufacturer's Address

    ECT software tool itself and to the calibration and If the information in this Operating Instruction does not cover a configuration functions of the device. particular situation, ABB Service will be pleased to supply additional information as required. Please contact your local service representative.

  • Page 9: Use In Potentially Explosive Atmospheres

    Repairs can also be carried out by the manufacturer, for example expressly noted in the type examination certificate. on-site by an ABB Service employee or at the manufacturing plant. Maintenance work on the device where opening the housing or...

  • Page 10: Atex And Iecex Ex Marking

    ATEX and IECEx Ex marking Note Certification in accordance with IEC standards All documentation, declarations of conformity, and certificates are available in ABB's download area. EL3060-CU control unit www.abb.com/analytical (with or without Magnos206, Magnos28, Caldos25 or Caldos27 analyzers) Certificate no.

  • Page 11: Special Conditions

    • The dimensions of the flameproof open joints of this equipment deviate from the minimum and maximum values required in EN 60079-1:2014. Contact ABB for any information relating to dimensions. • The inflow of the sample gas must be monitored with a flow rate limiter and must meet the requirements of EN 60079-1:2014, Appendix G3.3, see Installing the flow...

  • Page 12: Design And Function

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B 3 Design and function Variants Caldos25, Caldos27, Magnos206 and Magnos28 Type Description Analyzers EL3060-CU Control unit without built-in analyzer The Caldos25, Caldos27, Magnos206 and Magnos28 analyzers (with power supply for a separate analyzer unit) are built into the flameproof housing of the control unit.

  • Page 13: Preparation For Installation

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B 4 Preparation for Installation Scope of delivery Material required for installation Note • Gas analyzer model EL3060 (control unit) The materials listed below are not included in the scope of • Accessory bag containing: delivery of the device, and must be provided by the customer.

  • Page 14: Requirements For The Installation Site

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 4 Preparation for Installation … Material required for installation Requirements for the installation site Installation location Purging of the gas line system The gas analyzer is only intended for installation indoors; it may Plan for the option of connecting an inert gas, such as nitrogen, not be installed outdoors.

  • Page 15: Power Supply

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Power supply Electrical Data Climatic Conditions Input voltage Air Pressure 100 to 240 V AC, 50 to 60 Hz, ±3 Hz Atmospheric conditions Power Installation location altitude Maximum 187 VA Maximum 2000 m (6560 ft) above sea level (over 2000 m (6560 ft) on request) Battery Application...

  • Page 16: Sample Gas Inlet Conditions Under Atmospheric Conditions

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 4 Preparation for Installation Sample gas inlet conditions under atmospheric conditions Sample gas composition Flow The standard version of the gas analyzer is capable of measuring flammable and non-flammable gases under atmospheric Analyzer Sample gas flow conditions which can form an explosive environment.

  • Page 17: Sample Gas Inlet Conditions With Gauge Pressure In The Sample Gas Feed Path

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Sample gas inlet conditions with gauge pressure in the sample gas feed path Housing designs Sample gas inlet and outlet conditions for Magnos206, Control unit with Magnos206 or Magnos28 or Caldos25 or Magnos28, Caldos25, Caldos27 analyzers Caldos27 analyzer Temperature...

  • Page 18: Samples Gases For The Calibration

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 4 Preparation for Installation Samples Gases for the Calibration Test gases – Uras26 Analyzer(s) Test gas for the zero calibration Test gas for the end-point calibration Uras26 with calibration cells or air or sample component-free gas —...
  • Page 19 EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Test gases – Magnos206 Analyzer Test gas for zero point calibration and single-point Test gas for the end-point calibration calibration Magnos206 Oxygen-free process gas Process gas with a known O concentration Magnos206 suppressed measuring range •...
  • Page 20 EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 4 Preparation for Installation … Samples Gases for the Calibration Test gases – Caldos27 Analyzer Test gas for zero point calibration and single-point Test gas for the end-point calibration calibration Caldos27 Sample component-free test gas or process gas Test gas or process gas with a known sample component concentration...

  • Page 21: Pressure Sensor

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Pressure sensor Housing purge In which analyzer modules is a pressure sensor installed? General To protect the gas analyzers in corrosive environments or when using corrosive sample or associated gases an option is Gas analyzer Pressure sensor available to allow the housings of the control unit and the Uras26...

  • Page 22: Dimensions

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 4 Preparation for Installation Dimensions EL3060-CU control unit Dimensions in mm (in) 6 Socket-head hex screw for securing the housing Standard Version Design for measuring gases under cover 1 Sample gas inlet* gauge pressure: 7 Housing cover 1 Vent*...

  • Page 23: Connection Cables

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B EL3060-Uras26 Analyzer unit Dimensions in mm (in) A Required space for opening 8 Data transmission cable opening 1–4 See device data sheet for gas connection assignments 9 24 VDC connection cable opening 5 Purge gas inlet* 0 Connection for potential equalization 6 Purge gas outlet*...

  • Page 24: Installation

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B 5 Installation Unpacking the Gas Analyzer Analyzer data sheet CAUTION Contents The analyzer data sheet contains the following information: Injury hazard due to heavy weight • Order Number (O-No.), The EL3060-CU control unit weighs approx. 20 kg. •...

  • Page 25: Mounting The Fittings On The Gas Analyzer

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Mounting the fittings on the gas analyzer To connect the gas lines to the gas analyzer, screw-in sockets Requisite Material (fittings) are used in different designs. Threaded connections (fittings) with ⅛ NPT thread and PTFE sealing tape.

  • Page 26: Gas Analyzer Installation

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 5 Installation Connecting the gas lines Gas Analyzer Installation CAUTION NOTICE Injury hazard due to heavy weight Damage to the gas analyzer The EL3060-CU control unit weighs approx. 20 kg. Damage to the gas analyzer due to condensing sample gas The EL3060-Uras26 analyzer unit weighs approx.
  • Page 27 EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Connect pressure sensor Safety measures for operating with gauge pressure in the sample gas feed path DANGER For operating using positive pressure in the sample gas feed Explosion hazard path, a special version of the gas analyzer is required. Explosion hazard when measuring flammable or ignitable gases with the pressure sensor.

  • Page 28: Installing The Flowmeter

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 5 Installation … Connecting the gas lines Installing the flowmeter Install a flowmeter or flow monitor with needle valve before the sample gas inlet and if necessary before the purge gas inlet to be able to adjust and monitor the gas flow.

  • Page 29: Electrical Connections

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B 6 Electrical connections Safety instructions Connection cable of the EL3060-Uras26 analyzer unit DANGER The permanently connected connecting cables for data Risk of explosion! transmission and 24 V DC supply are integral components of the There is an explosion hazard if the housing is opened in a flame-proof enclosure of the analyzer unit.

  • Page 30: Terminal Assignment

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 6 Electrical connections Terminal assignment A Digital inputs Digital I/O module 1 H PROFIBUS RS485 interface B Digital inputs Digital I/O module 2 I PROFIBUS MBP C Digital outputs Digital I/O module 1 J 24 V DC power supply for EL3060-Uras26 D Digital outputs Digital I/O module 2 K Power supply 100 to 240 V AC...
  • Page 31 EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Standard assignment of digital inputs and digital outputs Function Standard assignment* Standard assignment* Digital I/O Module 1 Digital I/O Module 2 Failure Maintenance required Maintenance mode Overall status Start automatic calibration Stop automatic calibration Disable automatic calibration Sample gas valve Zero point gas valve...
  • Page 32 EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 6 Electrical connections … Terminal assignment Assignment of the digital inputs and digital outputs – ‘Nitrogen Header’ application In the ‘Nitrogen Header’ application, the digital outputs DO1 and DO2 as well as digital inputs DI1 and DI2 for the automatic sample component and measuring range switching are connected to one another by wire bridges at the factory.
  • Page 33 EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B 1. Unsolder all lines from the contacts in the D-SUB connectors Conversion of the digital outputs to changeover S5, S6 and S7. contacts 2. Shorten wires 55 and 62 in the previous soldering area and In the EL3060, the digital outputs are internally available as tin-plate the wire ends.
  • Page 34 EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 6 Electrical connections … Terminal assignment Analog outputs PROFIBUS® bus termination 0/4 to 20 mA (see Configuring signal inputs and outputs on The gas analyzer can be integrated into a PROFIBUS® network in page 74, factory-set to 4 to 20 mA), common negative pole, two ways: electrically isolated from ground, freely connectible to ground,...
  • Page 35 EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Installation Installation 1. If necessary, replace the M16 cable gland with an M16 EMC 1. Insert the cable of the PROFIBUS® cable into the terminal box cable gland. through an M16 EMC cable gland (Figure 7, Pos. ) and place Note the braided shield onto the cable gland, see Mount EMC...

  • Page 36: Cable Glands

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 6 Electrical connections … Terminal assignment Cable glands Assignment of the cable glands Ethernet interface The shielded connection cables for Modbus®, PROFIBUS®, and The Ethernet 10/100BASE-T interface of the gas analyzer is Ethernet as well as for data transmission and the power supply intended for of the EL3060-Uras26 analyzer unit must be connected through...

  • Page 37: Connecting The Signal And Power Supply Lines

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Connecting the signal and power supply lines Note Mount EMC cable glands Only suited Ex-zone approved cable glands and blind plugs may Shielded connection cables must be guided into the terminal box be used as spare parts.

  • Page 38: Commissioning

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B 7 Commissioning Safety instructions Installation Check DANGER Installation location • Do the conditions at the installation site (zone, explosion Risk of explosion! group, temperature class) match the information on the There is an explosion hazard if the housing is opened in a name plate? potentially explosive atmosphere: •...

  • Page 39: Connection Of Peripheral Devices

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Pre-purge gas paths Integrity of the housing of the EL3060-Uras26 analyzer Before power-up of the power supply, the gas paths inside and unit outside of the gas analyzer must be pre-purged. • Is the housing of the analyzer unit intact? •...

  • Page 40: Gas Analyzer Start-Up

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 7 Commissioning Gas analyzer start-up General description of commissioning 1. Turn on the gas analyzer power supply. 2. During the start-up phase (‘Booting’), the LCD display shows the name of the gas analyzer and the number of the software version.

  • Page 41: Operation

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B 8 Operation Safety instructions When safe operation can no longer be assured LCD display in measurement mode If it is apparent that safe operation is no longer possible, the device should be taken out of operation and secured against unauthorized use.
  • Page 42 EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 8 Operation … LCD indicator LCD display in menu mode Status Icons Icon Description An automatic calibration is in progress, see page 52. The icon also appears in menu mode in the menu title line, see LCD display in menu mode on page 42.

  • Page 43: Enter Password

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Button functions in menu mode Enter password Button 3-tier menu    Select menu item Return to the next higher menu  Return to measurement mode Component list   Select component ...

  • Page 44: Menu Overview

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 8 Operation Menu Overview This menu depends on the configuration of the gas analyzer Figure 14: Menu overview...

  • Page 45: Notes On The Operating Concept

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Notes on the operating concept The operating concept of the gas analyzer requires that the functions needed in normal operating mode are operated and configured directly on the device. On the other hand, those functions that are seldom needed, for example when commissioning the device, are named, configured and then loaded into the gas analyzer offline using the ECT ‘EasyLine Configuration Tool’...

  • Page 46: Communication Between Gas Analyzer And Computer

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 8 Operation Communication between gas analyzer and computer Setting the IP address Menu Path Ethernet communication ‘ Setup /  Device Settings /  Ethernet’ The communication between the gas analyzer and the computer runs via an Ethernet connection either as a point-to-point connection or via a network.
  • Page 47 EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Setting the IP address in the computer Adresses The IP address, IP address screen and IP gateway address need to be queried from the system administrator. Note The address bits variable from the address screen may not be set to 0 or 1 (broadcast addresses).
  • Page 48 EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 8 Operation … Communication between gas analyzer and computer Release of communication via Modbus® TCP/IP In the EL3000, communication via Modbus® TCP/IP is blocked on Establish communication between configurator and gas all Ethernet interfaces by default.

  • Page 49: Calibration

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B 9 Calibration Calibration control Manual and automatic calibration Current output signal during calibration In the configurator, it is possible to set whether the current Manual Calibration signals on the analog outputs Manual calibration is normally controlled on the display and •...

  • Page 50: Test Gases

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 9 Calibration Test gases … Calibration control Plausibility Check during calibration DANGER If during calibration, the gas analyzer finds implausible values Explosion hazard (e.g. if the end-point and zero point values are equal), the Explosion hazard due to the formation of explosive gas calibration is aborted and the device issues a status message mixtures when measuring flammable gases and connecting...

  • Page 51: Set Test Gas Concentration

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Set test gas concentration Menu path Test gas supply ‘ Setup /  Calibration Data /  Test Gas Set Points’ The sample gas must be connected to the sample gas inlet of the gas analyzer: •...

  • Page 52: Automatic Calibration: Control

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 9 Calibration Automatic calibration: Control Blocking automatic calibration Starting automatic calibration To block automatic calibration, a control signal (high level) at the Cyclic timed start digital input DI2 ‘Block automatic calibration’ on the Digital I/O Automatic calibration is normally started cyclically on a time- module 1 (default configuration) is needed.

  • Page 53: Automatic Calibration: Settings

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Automatic calibration: settings Menu path Controlling the automatic calibration ‘ Setup /  Calibration Data /  Autocal. Settings’ Figure 22: ‘Automatic calibration Control’ menu Figure 20: ‘Auto Calibration -settings’ menu Activation Settings in the configurator and in the device Automatic calinration is completed only when it is activated.
  • Page 54 EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 9 Calibration … Automatic calibration: settings Output current response Gas feed system In the configurator, you need to set whether during the calibration process, the signals at the current outputs (analog outputs) are held at the last measured value before the calibration was started or if they follow the measured value changes during calibration.
  • Page 55 EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Calibration method (automatic) Analyzer Calibration method Remark Uras26 Zero point / end-point calibration Cannot be changed. Magnos206 Zero point / end-point calibration or substitute gas If a substitute gas component is set up in the Magnos206 analyzer, the calibration calibration or single-point calibration method is factory-set to substitute gas calibration, otherwise the zero point / end- point calibration is set.

  • Page 56: Automatic Calibration: Manual Start

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 9 Calibration Automatic calibration: manual start Manually starting the automatic calibration Menu path ‘ Operation /  Calibration /  Automatic Calibration’ Figure 25: Menu ‘Automatic Calibration Figure 24: ‘Calibration’ Menu Manually aborting the automatic calibration Wait until the warm-up phase has ended Analyzer module may not be calibrated until the warm-up phase...

  • Page 57: Manual Calibration: Calibration Method

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Manual calibration: calibration method Menu path ‘ Setup /  Calibration Data /  Manual Cal. Method’ Figure 27: ‘Manual calibration method’ menu The calibration method can also be set in the Configurator. Calibration method (manual) Analyzer Calibration method...

  • Page 58: Manual Calibration: Execution

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 9 Calibration Manual calibration: execution Manually calibrating measurement components Menu path Zero point / single point calibration ‘ Operation /  Calibration /  Manual Calibration’ 1. Select the ‘Zero Point / Single Point’ menu. 2.

  • Page 59: Uras26 - Instructions For Calibration

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Uras26 – Instructions for calibration Calibration methods Calibration of the Uras26 together with Magnos206 or • Automatic calibration: Magnos28 or Caldos27 or Caldos25 zero point/end-point calibration Automatic calibration • Manual calibration: When performing a zero point calibration of the Uras26, zero zero point/end-point calibration point calibration of the Caldos25 (see Caldos25 –...
  • Page 60 EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 9 Calibration … Uras26 – Instructions for calibration Test gases – Uras26 Analyzer(s) Test gas for the zero calibration Test gas for the end-point calibration Uras26 with calibration cells or air or sample component-free gas —...

  • Page 61: Magnos206 - Notes For Calibration

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Magnos206 – notes for calibration Calibration methods Single-point calibration • Automatic calibration: Magnos206 long-term sensitivity drift is less than 0.25 % of zero point/end-point calibration or substitute gas calibration measured value per year. (factory-set if the substitute gas component is set up) or Therefore, in measuring ranges from 0 to 5 vol.-% to single point calibration...

  • Page 62: Magnos28 - Notes For Calibration

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 9 Calibration Magnos28 – notes for calibration Single-point calibration Calibration methods The long-term sensitivity drift of the Magnos28 is less than • Automatic calibration: 0.15 % of measured value per three months (at least 0.03 vol. % zero point/end-point calibration or substitute gas calibration per three months).

  • Page 63: Caldos27 - Notes For Calibration

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Caldos27 – Notes for calibration Calibration methods At the factory, a standard gas N with the measured value • Automatic calibration: 10000 rTC is set. single-point calibration If another standard gas is used during manual calibration, its rTC •...

  • Page 64: Caldos25 - Notes For Calibration

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 9 Calibration Caldos25 – notes for calibration Calibration methods Substitute gas calibration is a zero point / end-point calibration of the substitute gas component. The zero points and end • Automatic calibration: points of the measuring ranges of sample components in zero point/end-point calibration or substitute gas calibration Caldos25 are then corrected by the values established during...

  • Page 65: Configuration

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B 10 Configuration Measuring range switchover Two measurement ranges with suppressed zero point Description The limits of the measuring ranges can be set by following the rules applicable to the respective analyzer: Uras26: see Uras26 – Change measuring range limits on •...

  • Page 66: Measuring Range Configuration With Ect

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 10 Configuration Measuring range configuration with ECT … Measuring range switchover Measuring range parameters Measuring range configuration Measuring range switchover The measuring ranges can be configured either in the The type of measuring range switchover ‘Range Mode’ is configurator (see Measuring range configuration with ECT on configured in the ‘Component’...
  • Page 67 EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Configuration of inputs and outputs for measuring Measuring range limits and autorange switching thresholds range switchover and feedback The lower range values and upper range values as well as the autorange switching thresholds are configured in the ‘Measurement Range’...

  • Page 68: Measuring Range Configuration In The Gas Analyzer

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 10 Configuration Measuring range configuration in the gas analyzer Menu Path Note ‘ Setup /  Measurement Ranges’ • The automatic measuring range switchover (‘Autorange’) can only be configured if an analog output is assigned to the The measuring range parameters must be set individually for detector.

  • Page 69: Uras26 - Change Measuring Range Limits

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Uras26 – Change measuring range limits Magnos206 – Change measuring range limits Menu Path ‘ Setup /  Measurement Ranges’ Menu Path ‘ Setup /  Measurement Ranges’ The measuring range limits can also be set in the Configurator, see Measuring range configuration with ECT on page 66.

  • Page 70: Magnos28 - Change Measuring Range Limits

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 10 Configuration Caldos27 – Change measuring range limits Magnos28 – Change measuring range limits Menu Path ‘ Setup /  Measurement Ranges’ Menu Path ‘ Setup /  Measurement Ranges’ The measuring range limits can also be set in the Configurator, see Measuring range configuration with ECT on page 66.

  • Page 71: Limit Values

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Limit values Setup Note If several measured components are configured in the gas analyzer and these measured components are assigned limit values, the status of the inactive measured components is set to ‘normal’...

  • Page 72: Set Low-Pass Time Constant

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 10 Configuration Active component selection Set low-pass time constant Menu Path Setup ‘ Operation /  Switch-Over /  Active Component’ Figure 40: Menu ‘Active Component’ Figure 39: Menu ‘Component’ Active component The ‘Active Component’parameter appears in the Magnos206, The low pass time constants can only be set in the configurator Magnos28, Caldos25 and Caldos27 analyzers.

  • Page 73: Externally Controlled Measured Component Switch

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Externally controlled measured component Changing the physical unit for a sample switch component Description Setup The externally controlled switch of the active sample component The physical unit used for the measured value display of a is possible via appropriately configured digital inputs (see sample component, e.g.

  • Page 74: Caldos27 - Configure And Calibrate Sample Components

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 10 Configuration Configuring signal inputs and outputs Caldos27 – configure and calibrate sample components Setup The signal inputs and outputs (I/O connections) can only be Configuring new sample components configured in the Configurator and not on the gas analyzer. In the configurator, up to four sample components can be selected from the context menu of the Caldos27 detector, which Function...

  • Page 75: Setting The Ip Address

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Setting the IP address Analog outputs Menu Path By default, the measured values are assigned to the analog ‘ Setup /  Device Settings /  Ethernet’ outputs AO1, AO2, etc. in the order of configuration, see Terminal assignment on page 30.

  • Page 76: Setting The Date And Time

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 10 Configuration … Setting the IP address Setting the date and time Adresses Menu Path The IP address, IP address screen and IP gateway address need ‘ Setup /  Device settings /  Date/time’ to be queried from the system administrator.

  • Page 77: Configuring The User Interface Language

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Configuring the user interface language Downloading the language file to the gas analyzer Requirements: 6. In the ‘Options’ menu, either click on the ‘Send Language File…’ command or select the icon on the toolbar. The ECT software tool (‘Configurator’) is installed on the computer, and the current language files are saved in the ‘C:\Program Files (x86)\Analyze IT\ECT\Languages’...

  • Page 78: Password

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 10 Configuration Password Enter password Password protection Access to the calibration as well as to the menus where the configuration of the device can be changed can be password- protected. Password protection is not activated at the factory. Password protection variants: •...

  • Page 79: Software Updates

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Software updates Software updates With the software update, the current data set is transmitted 6. We recommend making a backup of the configuration data from the gas analyzer to the computer and, together with the before loading the software update: new software, it is reloaded to the gas analyzer.
  • Page 80 EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 10 Configuration … Software updates 10. Confirm the update of software in the ‘EasyLine Query’ dialog by clicking ‘Ok’. The new software is loaded onto the gas analyzer. 11. After the update has been completed, the information ‘New software successfully installed.

  • Page 81: Qal3 Monitoring

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B 11 QAL3 monitoring General information Application Is the ‘QAL3 monitoring’ option integrated in the gas The QAL3 monitoring is used to continuously monitor the quality analyzer? of the measurement results of an automatic measuring system Do the following to determine whether the ‘QAL3 monitoring’...

  • Page 82: Control Cards

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 11 QAL3 monitoring Control cards CUSUM Control Cards CUSUM control cards allow the isolated determination of Test for acceptance of the precision (‘Decrease of Precision’) accuracy and drift of the AMS at the zero point and reference st less than or equal to hs AMS is working in the control area, point.

  • Page 83: Configuration Of Qal3 Monitoring

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Configuration of QAL3 monitoring Configuration of sample components NOTICE 1. In the QAL3 monitoring web interface, click ‘QAL3 Data loss of the QAL3 data! Monitoring’. The QAL3 data stored on the memory card will be lost if the 2.

  • Page 84: Display And Print Control Chart

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 11 QAL3 monitoring Display and print control chart … Configuration of QAL3 monitoring Display control chart Configuration of data storage 1. In the QAL3 monitoring web interface, click ‘QAL3 1. In the QAL3 monitoring web interface, click ‘QAL3 Monitoring’.

  • Page 85: Edit Or Delete Qal3 Values

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Edit or delete QAL3 values Exporting or deleting QAL3 data Edit a single QAL3 value Exporting QAL3 data 1. On the ‘QAL3 Monitoring’ page in the display of the control The QAL3 data can be exported from the gas analyzer to archive chart (see Display and print control chart on page 84), click it or to for example edit it in a spreadsheet program.

  • Page 86: Diagnosis / Troubleshooting

    This helps to shorten response times in the event of a fault, thereby increasing the availability of your gas analyzers. iOS App Store Google Play Dynamic QR Code is compatible with both the ABB app “my Installed Base” and standard QR Code scanner apps...

  • Page 87: Status Messages - Explanations

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Status messages – Explanations Status Signals Status Message Categories The status messages (see Possible status messages on In terms of operator reaction, there are three categories of page 89) set the ‘Failure’, ‘Maintenance required’, ‘Function status messages: control’...

  • Page 88: Status Messages On The Lcd Display

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 12 Diagnosis / Troubleshooting … Status messages – Explanations Status messages on the LCD display Presentation of the categories Menu path In the status message list and the detailed view of the individual ‘...

  • Page 89: Possible Status Messages

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Possible status messages Legend for the ‘status messages’ table Status Signals ‘Failure’ status The analyzer is in a state that requires immediate user intervention. The measured value is invalid. ‘Maintenance required’ status The analyzer is in a state that will soon require user intervention.
  • Page 90 EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 12 Diagnosis / Troubleshooting … Possible status messages Status Message Reaction/troubleshooting No new measured values from the analog/digital converter. Notify Service. The measured value exceeds the value range of the analog/digital Check sample gas concentration.
  • Page 91 EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Status Message Reaction/troubleshooting The measured value exceeds the value range of the analog/digital Notify Service. converter. A calculation error occurred while calculating the measured value. Notify Service. The temperature exceeds or falls below the top or bottom limit Status messages during the warm-up phase.
  • Page 92 EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 12 Diagnosis / Troubleshooting … Possible status messages Status Message Reaction/troubleshooting A calculation error occurred while calculating the measured value. Power-up and power-down the power supply. Notify Service. The flow up-scales or down-scales the top or bottom limit value 1. Check measuring gas path.

  • Page 93: Troubleshooting

    (see Checking gas path leak tightness on Uras26: Emitter modulation uneven page 102). Have the emitter and modulator checked by ABB Service. Outlet pressure not the same as atmospheric pressure • Make sure that the outlet pressure is the same as the atmospheric pressure.

  • Page 94: Notify Service

    For more information visit: purposes: www.abb.com/measurement All devices delivered to ABB must be free from any hazardous materials (acids, alkalis, solvents, etc.). Before you notify Service … Address for the return:...

  • Page 95: Maintenance

    There is a risk of explosion if the device is opened in a • Repairs and replacement of parts on the device may only be potentially explosive atmosphere. done by ABB service. Please take note of the following information before opening For information on returning the device, refer to Returning •...

  • Page 96: Maintenance Switch

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 13 Maintenance Maintenance switch … Inspection Menu path Measures to take after each opening of the gas paths ‘ Maintenance /  Maintenance Switch’ within the gas analyzer • All parts of the housing of the control unit and the EL3060- Uras26 analyzer unit must be screwed together as far as they will go and secured against twisting with hexagon socket screws.

  • Page 97: Perform Calibration Reset

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Perform calibration reset Uras26 – measuring the calibration cell Menu path Menu Path ‘ Maintenance /  Basic Settings /  Calibration Reset’ ‘ Maintenance /  Basic Settings /  Measure Cal. Cell’ Figure 50: ‘Calibration reset’...

  • Page 98: Drift Indicator

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 13 Maintenance Pressure correction Drift indicator Menu Path Menu Path ‘ Maintenance /  Basic Settings /  Atmospheric ‘ Maintenance /  Diagnosis /  Device Status / Pressure’  Analyzer Status /  Drift’ Figure 53: Menu ‘Atmospheric Pressure’...

  • Page 99: Calibration Of Pressure Sensor

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Device test Calibration of pressure sensor Menu Path If the reading of the built-in pressure sensor differs from the ‘ Maintenance /  Diagnosis /  Test Functions / actual air pressure, the pressure sensor can be recalibrated. ...

  • Page 100: Maintenance

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 13 Maintenance … Device test Keypad Test I/O Test (Test of inputs and outputs) Testing the digital inputs Figure 56: Keypad Test Figure 57: Menu ‘Test Digital Inputs’ 5 square fields appear on the display. Test: The list shows the digital inputs (DI) that are available on the If the user presses any button, the respective field that is...
  • Page 101 EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Digital output test Test of analog outputs Figure 58: Menu ‘Test Digital Outputs’ Figure 59: Menu ‘Test Analog Outputs’ The list shows the digital outputs (DO) that are available on the The list shows the analog outputs (AO) that are available on the digital I/O modules installed in the device, see Terminal analog output modules installed in the device, see Terminal assignment on page 30.

  • Page 102: Instrument Information

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 13 Maintenance Checking gas path leak tightness Instrument information When should gas paths be checked for leak tightness? Menu Path The leak tightness of the sample gas path should be checked on ‘...

  • Page 103: Replacing The Battery

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Replacing the battery • The battery may only be replaced in a non-hazardous atmosphere. • This battery may only be replaced with the original battery type: – Varta CR 2032 type no. 6032 or –...

  • Page 104: Decommissioning

    4. Mark the box as "Fragile Goods". Note If the device is returned to ABB Service (e.g. for repair), the following points must be observed: • It is essential that the gases that were introduced into the gas analyzer are specified on the return form (see page 112).

  • Page 105: Recycling And Disposal

    16 Specification Note Note Products that are marked with the adjacent symbol The device data sheet is available in the ABB download area at may not be disposed of as unsorted municipal waste www.abb.com/analytical. (domestic waste). They should be disposed of through separate Note regarding the analyzers performance characteristics collection of electric and electronic devices.

  • Page 106: Uras26

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 16 Specification Uras26 Temperature effect Stability Ambient temperature in permissible range. The following data only applies if all the influence variables (e.g. • At the zero point: flow, temperature and air pressure) are constant. ≤...

  • Page 107: Magnos206

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Magnos206 Stability Temperature effect The following data only applies if all the influence variables (e.g. Average effect in permissible ambient temperature range. flow, temperature and air pressure) are constant. • At zero point: ≤...

  • Page 108: Magnos28

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 16 Specification Magnos28 Temperature effect Stability Average temperature effect in permissible ambient The following data only applies if all the influence variables (e.g. temperature range: flow, temperature and air pressure) are constant. •...

  • Page 109: Caldos27

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Caldos27 Stability Temperature effect The following data only applies if all the influence variables (e.g. Ambient temperature in permissible range. flow, temperature and air pressure) are constant. They are based In any point of the measuring range: on the smallest measuring ranges given in the data sheet;...

  • Page 110: Caldos25

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B … 16 Specification Caldos25 Temperature effect Stability Ambient temperature in permissible range. The following data only applies if all the influence variables (e.g. In any point of the measuring range: flow, temperature and air pressure) are constant. ≤...

  • Page 111: Additional Documents

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B 17 Additional documents Note All documentation, declarations of conformity, and certificates are available in ABB's download area. www.abb.com/analytical Trademarks Modbus is a registered trademark of Schneider Automation Inc. PROFIBUS, PROFIBUS PA and PROFIBUS DP are registered trademarks of PROFIBUS &...

  • Page 112: Appendix

    EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B 18 Appendix Return form Statement on the contamination of devices and components Repair and/or maintenance work will only be performed on devices and components if a statement form has been completed and submitted.
  • Page 113 EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Notes...
  • Page 114 EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Notes...
  • Page 115 EL3060 CONTINUOUS GAS ANALYZERS | OI/EL3060-EN REV. B Notes...
  • Page 116 We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

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