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Manuals
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Piranha Manuals
Cutter
C Series
Safety, operation and maintenance manual
Piranha C Series Safety, Operation And Maintenance Manual
Plasma cutting system
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Chapter 1: INTRODUCTION
About Piranha
Contact Information
Chapter 2: SAFETY
Introduction
Safety Symbols Used in the Manual
All Users
Supervisors
Maintenance Personnel
Operator
Personal Protection
Eye Protection
Noise
Safety Devices
Risk of Electric Shock
Input Connections
Grounding
Fumes and Air Contamination
Air Contamination
Toxic Fumes
Metal Dust
Metal Fumes
Internal Ventilation System
Fire, Explosion, and Burn Prevention
Hot Surfaces
Heat
Sparks
Burn Prevention
Cutting Aluminum on a Water Table
Light and Radiant Energy
Compressed Gas Equipment
Cylinders
Pressure Regulators
Hoses
Additional Safety Information
Chapter 3: SPECIFICATIONS
Machine View
: Installation
Chapter 4: INSTALLATION
Introduction and Checklist
Prior to Receiving
Floor Condition
Space/Location/Weights
Find Location with Space and Floor Condition Requirements
Electrical Services
CNC Control
Earth Ground
Plasma System
Electrical
CNC Control: a Dedicated 230V / 30A Single Phase Service
Plasma System: Electrical Box
Compressed Air & Gas
Air
Air Connection Requirements
Buy Dryer and Filter if Needed
Gas Supply Requirements
Option A: Air Dryer Unit
Option B: Three-Stage Filter System
Supply Requirements
Fumes & Smoke Extraction Plan
Exhaust Fan
Water Table
Fume/Smoke Extraction Plan (if Applicable)
Water Table Only: Purchase Additive (Optional)
Fill the Table with Water and Additive if Applicable
Prepare Tools and Equipment
Required Equipment/Tools
After Receiving
Check Invoice with Shipment
Inspect for Shipping Damage
Unload the Machine
Unloading
Lifting with Crane (Recommended)
Lifting with a Forklift
Unpack the Machine
Unpacking
Installing Covers (5' X 10' Only)
Installing Covers (if Applicable)
Leveling
Air to Machine
Electrical Connection CNC Control
Machine and CNC Connections
Pneumatic Connection Requirements
Electrical to CNC Control
For Hypertherm Powermax Plasma System Furnished by Piranha
For Units with a Hypertherm Powermax Plasma System
Plasma Connection
Plasma Power Supply Connections
For Hypertherm Powermax Power Supply Not Purchased from Piranha
To Install a Hypertherm Powermax Power Supply, Not
First Time Power on
Chapter 5: OPERATIONS
Operator's Panel
CNC Control Navigation
Using the Torch Height Control
Operating Start Guide
Powering the Machine on and Sending to Machine Home
Prepare the Plasma Power Supply and Torch
Setting the Torch Height Controller
Setting Pierce Delay Time
Adjusting Speeds
Methods of Loading Programs
Editing and Saving Files
Verify Program with View
Set Program Zero
Verify Program Size on Material with Outline
Setting Kerf Offset (Optional)
Automatic Operation
Stopping the Machine
Active Functions
Restarting a Cut
Background Information on Restarting
Cycle Stop
Using Section to Restart
Break Point Resume
Trim Cuts
Finding Correct Arc Voltage When Cutting Copper
Test Mode (Dry Run)
Other Functions
Rotate
Nesting
Database
Chapter 6: PROGRAMMING
Programming Codes
G Codes
M Codes
Chapter 7: MAINTENANCE
Error Code List
Machine Setup Parameters
Initial Settings - Microstep Torch Height Control
Inputs and Outputs
Procedure - Setting Machine Zero
Updating Control Software Procedure
Squaring the Machine Procedure
Adjust the Squareness
Determine How Much out of Square the Machine Is
Troubleshooting Guide
Chapter 8: PARTS MANUAL
Automatic Height Control Assembly
Y-Axis Drive Assembly
Air and Water Inlet
X-Axis Drive Assembly
Electrical Cabinet
Electrical Cabinet
Miscellaneous Parts
Chapter 9: ELECTRICAL DIAGRAM
Machines Without Pipe Cutter
Machines with Pipe Cutter
Chapter 10: PIPE CUTTING ATTACHMENT (Optional)
Components
After Receiving
Unloading
Lifting with Crane (Recommended)
Operation and Programming
Switching from Plate-Cutting to Pipe-Cutting
Programming the Pipe Cutter
Switching from Pipe-Cutting to Plate-Cutting
Chapter 11: APPENDIX A - REVISIONS to the MANUAL
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Error Code List
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B-Series & C-Series Plasma Cutting System
Safety, Operation, and Maintenance Manual
With Microstep Gen 2
Original Instruction: English
Version 2.7.1
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