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YP125E
2003
5XL1-SE1
YP180E
SERVICE
INFORMATION

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Summarization of Contents

Important Information
Preparation for Removal Procedures
Steps for preparing the scooter for removal and disassembly.
Replacement Parts
Guidelines for using genuine parts and recommended oils/greases.
Gaskets, Oil Seals, and O-Rings
Procedures for replacing seals and O-rings during engine overhaul.
Lock Washers/Plates and Cotter Pins
Procedures for replacing lock washers, plates, and cotter pins.
Bearings and Oil Seals
Guidelines for installing bearings and oil seals, including lubrication.
Circlips
Instructions for checking and installing circlips, emphasizing proper orientation.
Checking of Connections
Steps for inspecting and ensuring electrical connector integrity.
How to Use the Conversion Table
Guide to converting metric to imperial unit data using the conversion table.
General Information
Scooter Identification
Locates frame serial number, engine serial number, and model label.
Maintenance Specifications
Engine Maintenance
Detailed maintenance specifications for engine components like cylinder, camshaft, and valves.
Lubrication Diagram
Diagrams illustrating engine lubrication paths for cylinder head and crankshaft.
Engine Tightening Torques
Specifies torque values for various engine components during assembly and maintenance.
Chassis Maintenance
Maintenance specifications for chassis components including suspension, brakes, and wheels.
Chassis Tightening Torques
Torque specifications for chassis fasteners and components.
Electrical Maintenance
Specifications and checks for electrical system components like ignition, charging, and battery.

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