Jacobsen Tri King 1800 Series Dealer's Manual
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Jacobsen Tri King 1800 Series Dealer's Manual

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Dealer's
Manual
1800/1900 Series Tri King
67043 - Kubota D662-EB Engine
If incorrectly used, this machine can cause severe injury. Those who use
and maintain this machine should be trained in its proper use, warned of its
dangers, and should read the entire manual before attempting to set up,
operate, adjust, or service the machine.
WARNING
®
Dealer
This manual is designed to assist dealer
personnel with the proper set up and
preparation of the equipment prior to
delivery to the customer. You may wish to
keep a copy in your customer file.
Do Not Remove the Safety & Operation
Manual or Parts & Maintenance Manual
from the tractor.
For additional information not included in
this manual, refer to your office copy of:
• The Safety & Operation Manual
• The Parts & Maintenance Manual
Use the pre-delivery checklist provided on
the inside back cover of this manual. You
may wish to provide a copy to the
customer upon delivery of the unit.
When Performance Matters.
2810629-Rev A-GB
™

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Summary of Contents for Jacobsen Tri King 1800 Series

  • Page 1 2810629-Rev A-GB Dealer’s Manual 1800/1900 Series Tri King ® Dealer 67043 - Kubota D662-EB Engine This manual is designed to assist dealer personnel with the proper set up and preparation of the equipment prior to delivery to the customer. You may wish to keep a copy in your customer file.

  • Page 2: Table Of Contents

    This manual contains safety and operating instructions The serial plate is located on the frame behind the left for your new Jacobsen machine. This manual should be front tire. Jacobsen recommends you record these stored with the equipment for reference during operation.

  • Page 3: Safety

    (vertically), not across the face (horizontally). the job. Only use accessories and attachments approved by Jacobsen. 21. To prevent tipping or loss of control, do not start or stop suddenly on slopes. Reduce speed when making sharp Stay alert for holes in the terrain and other hidden turns.

  • Page 4: Important Safety Notes

    Adjustments and maintenance should always be performed by a qualified technician. If additional information or service is needed, contact your Authorized Jacobsen Dealer, who is kept informed of the latest methods to service this equipment, and can provide prompt and efficient service. Use of other than original or...

  • Page 5: Contents

    CONTROLS CONTROLS ICONS ___________________________________________________________________ Hour Meter Engine Read Manual Engine Throttle Start High Coolant Parking Brake Fuel Reel / 3WD Switch Temperature Engaged Disengaged Gasoline Diesel Enable Disable Reel Rotation Glow Plug Choke Circuit Breaker Forward Reverse WARNING Never attempt to drive the mower unless you have read the Safety and Operation Manual and know how to operate all controls correctly.
  • Page 6 CONTROLS Throttle Lever N2 Reverse Pedal Glow Plug Switch Parking Brake Circuit Breaker Hood Latch Water Temperature Left Side Hood Engine Oil Right Side Hood Voltmeter Console Latches Hour Meter Cooling Air Intake Ignition Switch W Engine Air Filter Intake Reel / 3WD Switch Light Switch (Option) Backlap Switch...

  • Page 7: Controls

    CONTROLS CONTROLS _______________________________________________________________ A. Throttle Lever M. Lift/Lower Pedal Used to regulate engine speed. Used to lift or lower the implements. Depress top of pedal (M ) to lower and engage reels. Hold pedal B. Glow Plug Switch down, until implements are fully lowered then release Used to energize the glow plugs.

  • Page 8: Opening The Hood

    CONTROLS OPENING THE HOOD ______________________________________________________ The “Right” and “Left”, “Front” and “Rear” of the 6. From the front of the machine, pivot hood (S) machine are referenced from the operator’s right and left upwards and to the left making sure the hood clears when seated in the ’s seat in the normal operating the operator’s console then push downwards and position.

  • Page 9: Set-Up

    SET-UP SET-UP GENERAL ________________________________________________________________ The set-up and testing of the unit should always be Accessories not included with this product must be performed by a trained technician, familiar with the ordered separately. See instructions provided with operation of this equipment. accessory for installation and parts.

  • Page 10: Steering Wheel

    SET-UP STEERING WHEEL ________________________________________________________ 1. Remove steering wheel from its shipping position. 2. Assemble two 3/4” flat washers (A) and two 3/4” wave washers (B) to the steering shaft. 3. Position the steering wheel (C) over the shaft. Secure with lockwasher, and jam nut (D). Torque nut to 30 - 40 ft.

  • Page 11: Seat

    SET-UP SEAT ____________________________________________________________________ 1. To keep seat clean and prevent damage, do not 4. Apply lithium base grease to the seat runners then remove protective cover from seat during installation check all seat adjustments to insure they function and other set-up procedures. properly.

  • Page 12: Front Mowers

    SET-UP FRONT MOWERS__________________________________________________________ 1. Remove the left and right mower assemblies from the shipping crates. Remove hardware (H) and pull lift arm (J) from each cutting unit. 2. Assemble lift arms (J) to the a. Remove nut and bolt (K) then remove pin (L). b.

  • Page 13: Center (Rear) Mower

    SET-UP CENTER (REAR) MOWER ___________________________________________________ 1. Remove center mower from its shipping crate and position behind the rear lift arm (Z). Slide the mower onto the lift arm and secure with collar (V) and spring clip pin (W) 2. Remove the cover plate (S) from the drive end of center mower.

  • Page 14: Down Pressure Springs

    SET-UP 4.12 DOWN PRESSURE SPRINGS ________________________________________________ 1. Check the hydraulic oil level, and add fuel to the tank. Bleed the fuel system if required. 2. Start the engine and fully raise the lift arms. 3. Stop the engine and lock the arms in transport position.

  • Page 15: Operating Checks

    SET-UP 4.13 OPERATING CHECKS ______________________________________________________ After the initial inspection and set-up of reels and 3. Operate traction pedal and check that operates accessories test the and implements for proper smoothly in both directions. Check that stops when operation. traction pedal is released. 4.

  • Page 16: Adjustments

    ADJUSTMENTS ADJUSTMENTS GENERAL________________________________________________________________ adjustment cannot be made, contact an authorized Jacobsen Dealer. WARNING Replace, do not adjust, worn or damaged components. To prevent injury, lower implements to the ground, Do not wear jewelry or loose fitting clothing when disengage all drives, engage parking brake, stop engine, making adjustments or repairs.

  • Page 17: Neutral And 3Wd Switches

    ADJUSTMENTS NEUTRAL AND 3WD SWITCHES _____________________________________________ 1. Check traction pedal adjustment. 2. Use a volt/ohm meter to determine when switch opens or closes. a. Adjust switch (G) so “finger” of actuating arm (F) is centered over sensing portion of switch. Switch contacts should be closed with traction pedal in neutral and open with minimal pedal travel in forward or reverse direction.

  • Page 18: Traction Pedal Neutral

    ADJUSTMENTS TRACTION PEDAL NEUTRAL________________________________________________ 1. If the mower “creeps” in either direction when the a. Lock rear nuts and adjust front nuts (N) to engine is running, but the traction pedal is not maintain 3/8 in. (9 mm) of extension in spring depressed, adjust spring tension so that the pedal (O).

  • Page 19: Parking Brake

    4. To maintain a consistent height of cut, the down Figure 5J pressure should be adjusted evenly on all three mowers. 5. Jacobsen, recommends the mower weight for Floating Mode at 60 lb. (27 kg), and for Fixed Mode at 90 lb. (41 kg). Figure 5K...

  • Page 20: Reel To Bedknife

    ADJUSTMENTS 5.13 REEL TO BEDKNIFE _______________________________________________________ (Pre-adjustment Check) maintained across the entire length of the reel and bedknife. Check the reel bearings for end play or radial play. If The reel must be parallel to the bedknife. An there is any abnormal movement of the reel, up and improperly adjusted reel will lose its sharp edges down or side to side, adjust or replace components as prematurely and may result in serious damage to the...

  • Page 21: Cutting Modes

    2. For easier access to the height adjusters on the Tether motor end of the front reels, Jacobsen recommends raising the front end of the mower just a few inches off the ground then, being careful not to damage the hydraulic hoses, tilt the front mowers 90 degrees, and tether the mowers together.

  • Page 22: Removing The Cutting Unit

    ADJUSTMENTS 5.17 REMOVING THE CUTTING UNIT _____________________________________________ 1. To prevent contamination of the hydraulic system, as 4. Remove hardware securing motor to drive housing well as loss of oil, do not disconnect the hoses from and carefully pull the motor away. the motor.

  • Page 23: Cutting Height - Floating Mode

    ADJUSTMENTS 5.19 CUTTING HEIGHT - FLOATING MODE _________________________________________ Follow the procedures outlined in Section 5.16. 1. Assemble the front roller adjuster (B) to holes num- ber 2 and 4 only of the mower frame. Do not use hole numbers 1 and 3. Refer to the chart below for correct hole of front roller adjuster to use.

  • Page 24: Torque Specification

    All torque values included in these charts are approximate and are for reference only. Use of these torque values is at your sole risk. Jacobsen is not responsible for any loss, claim, or damage arising from the use of these charts.

  • Page 25: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING GENERAL ________________________________________________________________ The troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed information regarding the hydraulic and electrical systems contact your area Jacobsen Dealer. Symptoms Possible Causes Action Engine will not start.

  • Page 26: Maintenance & Lubrication Charts

    MAINTENANCE & LUBRICATION CHARTS MAINTENANCE & LUBRICATION CHARTS GENERAL________________________________________________________________ 2. Lubricate with grease that meets or exceeds NLGI Grade 2 LB specifications. Apply grease with a WARNING manual grease gun and fill slowly until grease begins to seep out. Do not use compressed air guns. Before you clean, adjust, or repair this equipment, disengage all drives, lower implements to the ground, 3.

  • Page 27: Electrical System

    Adjust cutting height to customers’ requirements ❏ Adjust down pressure springs Support ___________________________________________________________ If you encounter any problems while setting up this Jacobsen, A Textron Comany mower, contact contact the Jacobsen Customer Care 11108 Quality Drive department. Charlotte, NC 28273 800-848-1636 http://www.Jacobsen.com Problem Description...
  • Page 30 Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations. A worldwide dealer network and factory trained technicians backed by Jacobsen Parts Xpress provide reliable, high-quality product support.

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