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Giant TCR TIME TRIAL - ASSEMBLY Assembly Instructions

Brake/derailleur housing

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TIME TRIAL BRAKE/DERAILLEUR HOUSING ASSEMBLY GUIDE
Congratulations on your purchase of a Giant TCR Time Trial
uni-frameset. Giant framesets represent the latest and best
achievement in design and engineering, but also requires special
attention. While Giant Bicycle engineers use the most durable and
lowest maintenance materials with the best quality, you must
follow certain guidelines and use proper equipment to attain
optimal performance.
!
WARNING:Failure to follow these instructions will void
your w rranty, and may result in hidden damage to the
a
frameset. Damage to the frameset can cause loss of structural
integrity, which may result in serious personal injury or death.
Proper assembly of the derailleur/brake housing ensures the best
performance and comfort from your bicycle. This is only a brief
assembly and care guide. Because assembly of the derailleur/brake
housing is a complicated task requiring training and experience,
only Giant dealers can perform this sophisticated process.
Front Derailleur Housing
Opening
Rear Brake Housing opening
Assembly Instructions
G1
7.5mm End Piece
G2
End Piece
G3
End Piece
1
Nokon-Liner
2A
End Piece
2B
5mm End Piece
2C
6mm End Piece
2D
Konkavex-part
Since Giant has already assembled the Nokon-liners (through the
frame for the derailleurs and the rear brake), the user need only
put on the correct Nokon pearls (Konkavex part and End Piece)
and install the Shimano or Campagnolo brake and shifting cables.
Each frameset comes with 7 packages, and each package is
marked with a number from 1 to 7. The contents of each bag and
the assembly order of their parts are listed in the following table
by bag number:
Rear Derailleur Housing
opening
(the 2D quantity) is different depending on the frame size and
handlebar stem height, as well as the brand of brake/derailleur.
Assembly of rear brake:
Step 1:
Step 2:
Step 3:
1. Front brake housing set :
G1+2C+2D......2D+2A+2B (Shimano)
G1+2C+2D......2D+2A+2C (other brand brake)
2. Rear brake housing set (front section)
G1+2C+2D....... +2D
3. Rear brake housing set (rear section)
2D............2D+2A+2C (other brand brake)
2D............2D+2A+2B (Shimano)
4. Front derailleur housing set
G1+2C+2D........2D+2A+G3
5. Rear derailleur housing set ( front section )
G1+2C+2D........2D+2A+2B
6. Rear derailleur housing set ( middle section )
2B+2D.........2D+2A+2B+G2
( This section will be assembled )
7. Rear derailleur housing set (rear section )
2C+2D...............2D+2A+2C
!
CAUTION:The length of the assembly in each package
Brake Cable
Brake lever
2D
G1 + 2C + 2D + ... + 2D
3mm
!
CAUTION:To prevent compression, leave 3mm on the
front end of the Nokon-liner.
Brake
cable
Insert brake cable through the
brake lever.
Place the Konkavex-part and end
piece on the Nokon-liner in the
order shown in the above table.
Nokon-Liner
Insert brake Cable in Nokon-liner
(front section).

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Summary of Contents for Giant TCR TIME TRIAL - ASSEMBLY

  • Page 1 TIME TRIAL BRAKE/DERAILLEUR HOUSING ASSEMBLY GUIDE Since Giant has already assembled the Nokon-liners (through the Congratulations on your purchase of a Giant TCR Time Trial uni-frameset. Giant framesets represent the latest and best frame for the derailleurs and the rear brake), the user need only achievement in design and engineering, but also requires special put on the correct Nokon pearls (Konkavex part and End Piece) attention.
  • Page 2 TIME TRIAL BRAKE/DERAILLEUR HOUSING ASSEMBLY GUIDE Front brake housing (Nokon pearls) assembly Step 4: Place the Konkavex-part, and end piece on the Nokon-liner in the order shown in the above table. 2D+…+2D+2A+2B (Shimano) 2D+…+2D+2A+2C (other brand brake) G1+2C+2D...2D+2A+2B (Shimano) G1+2C+2D...2D+2A+2C (other brand brake) Step 5: Insert brake Cable through the brake Cable Clamp bolt.

This manual is also suitable for:

Time trial