Subscribe to Our Youtube Channel
Related Manuals for Rotochopper GO-BAGGER 250
Summary of Contents for Rotochopper GO-BAGGER 250
- Page 1 GO - BAGGER 250 OPERATION & MAINTENANCE MANUAL PNGOBAGGER250 Original Instructions 5.23.13 Printed In USA...
-
Page 3: Table Of Contents
Table of Contents 1.0 Introduction 1.1 Overview ............... . 2 Using This Manual. - Page 4 Hauling The Go-Bagger On A Trailer ..........49 Rotochopper, Inc 320.548.3586...
- Page 5 Table of Contents 6.0 Maintenance 6.1 Operational Maintenance Requirements ..........51 6.2 Bearings And Lubrication.
- Page 6 Rotochopper, Inc 320.548.3586...
-
Page 7: Introduction
Inc. stresses that the operators must exercise extreme caution at all times when operating or servicing this equipment. This powerful Rotochopper, Inc. machine is designed to grind wood waste and other approved materials. Serious injury or death will occur if the Rotochopper, Inc. grinder is not operated or maintained properly. -
Page 8: Overview
Customer Service Department - (320) 548 - 3586 Using This Manual Company Information This manual is intended to instruct operators in the common procedures necessary to operate and maintain For over 20 years, Rotochopper, Inc. has been releasing Rotochopper, Inc. machine within... -
Page 9: Delivery
Introduction 1.2 Delivery Figure 3 Removing From A Container If your Go-Bagger is shipped in a container, use the instructions below to remove it and prepare it for transportation. Figure 1 Use the 2 15/16” hitch (Item 1) [Figure 3] to pull / remove the Go-Bagger from the container. - Page 10 Rotate mud flap 180°. Re-install and tighten the two bolts. Repeat procedure for opposite side. Connect wiring for trailer lights and brakes (if equipped with electric brakes). Test brakes and lights prior to highway transport. Rotochopper, Inc 320.548.3586...
-
Page 11: Removing From A Trailer
Removing From A Trailer Figure 8 Hopper (Top) Lifting Procedure When removing the Go-Bagger 250 from a trailer, Rotochopper, Inc. recommends using the four lift points at the top of the hopper. NOTE: Always use chains and lifting gear that are in good condition and of adequate size to lift the Go- Bagger. - Page 12 Lift slowly and check weight distribution. Adjust forks as needed to lift the Go-Bagger as level as possible. Slowly raise the Go-Bagger off the trailer deck, verify that the Go-Bagger is raised high enough to clear the trailer. Rotochopper, Inc 320.548.3586...
-
Page 13: Intended Equipment Uses
If you have • Liquids questions about machine’s appropriate configurations and applications, please call Rotochopper • Materials larger than 2.5” / 6.5 mm customer service. • Food grade products for human consumption NOTE: Investigate the contents of all bulk materials before bagging. -
Page 14: Machine Identification
The front of the machine is where the ball hitch is located and the rear of the machine is where the bagging process is being performed. HOPPER AGITATOR HOPPER AGITATOR MAIN HOPPER HYDRAULIC MOTOR HOPPER BELT HYDRAULIC MOTOR HOPPER CONVEYOR CONTROL PANEL SEALER 2 15/16” BALL HITCH FUEL TANK ACCESS DOOR SAFETY FRAME TIE-DOWNS CHAINS Rotochopper, Inc 320.548.3586... - Page 15 Introduction STABILIZER JACKS (4) WEIGHT CELLS ROLLER BED WINCH ROLLER BED BAGGING JAWS BAG SEALER FOOT PEDAL CONTROL ELECTRICAL CONNECTIONS FOOT PEDAL CONTROLS Go-Bagger Operator’s Manual...
-
Page 16: Interchangeable Bagging Jaws
Interchangeable Bagging Jaws Spacer Blocks Figure 11 Figure 12 The Go-Bagger 250 is shipped with spacer blocks (Item 1) [Figure 12] in place of the weight cells in order to prevent damage to the weight cells during highway transport. Installation: Install the spacer block (Item 1) (both sides). -
Page 17: Weight Cells
Introduction Weight Cells Access Door NOTE: The Go-Bagger 250 is shipped with spacer Figure 14 blocks in place of the weight cells in order to prevent damage to the weight cells during highway transport. Figure 13 The access door (Item 1) [Figure 14] provides access for checking engine fluid / oil levels. -
Page 18: Power Supply
Options and Accessories: • Variable Speed Roller Sealer ATTENTION: If the electrical supply is permanently wired into the Go-Bagger 250, the owner must install an • Variable Speed Bag Handling Conveyor electrical disconnect prior to the Go-Bagger 250 to allow safe maintenance. -
Page 19: Overview
Go-Bagger 250. In order to locate more detailed the machine. All personnel operating or maintaining this safety information, always refer to sections in this manual... -
Page 20: Emergencies
Follow company emergency procedures for medical aid methods for electrical shock. ALWAYS keep the emergencies. following items easily accessible and in good condition: • Observe all laws and regulations. • Fire Extinguisher (Two Minimum) • Exercise due care and caution. Rotochopper, Inc 320.548.3586... -
Page 21: General Safety
Safety 2.3 General Safety Safe Operation Needs A Qualified Operator WARNING For an operator to be qualified, he or she must not use drugs or alcoholic drinks which impair alertness or Components on this machine may start without coordination while working. An operator who is taking warning. -
Page 22: Personal Protective Equipment (Ppe)
Tagout procedures have been implemented. See shields meant protect (Lockout / Tagout Procedure page 21). operators from moving components, pressurized fluids, electrical current, other hazards. Keep all access doors and shields secured in their proper operating positions. Rotochopper, Inc 320.548.3586... -
Page 23: Stabilizer Jacks
Safety Accessing The Hopper WARNING WARNING WARNING: Place hands only where necessary for operation. Keep hands clear of bagging jaws and other moving parts. Do not attempt to clear obstructions with WARNING: The Go- the machine running. Bagger frame and fenders are not intended to be used as steps. -
Page 24: Avoiding Back Injuries
Go-Bagger 250. Figure 17 • If you operate the Go-Bagger 250 with a multi-person crew, rotate positions to avoid repetitive strain. • If you operate the Go-Bagger 250 on concrete or other hard, flat surfaces, you may wish to stand on a cushioned work mat with a non-slip surface. - Page 25 Safety ATTENTION Owners and operators are responsible for protecting everyone potentially affected by the operation and maintenance of this machine. Factors that may affect health and safety include but are not limited to: • Operators must exercise care to avoid electrical shock. •...
-
Page 26: Authorized Persons
NOTICE: Any artificial lighting used for night time operation should point in toward the machine, rather than emanating from the direction of the machine. The lights of loading equipment alone are insufficient to properly illuminate the area. Rotochopper, Inc 320.548.3586... -
Page 27: Lockout / Tagout Safety
Safety 2.4 Lockout / Tagout Safety 2.5 Lockout / Tagout Procedure All individuals should be trained in Lockout / Tagout The term Lockout / Tagout refers to a standardized set of procedures before operating or servicing this machine. practices for isolating energy sources to protect the Lockout / Tagout devices should be applied to all relevant safety of individuals required to perform repairs or sources of energy before maintenance procedures are... -
Page 28: Lockout / Tagout Procedure Definitions
Forms of potential (“stored” or “trapped”) energy include: electricity, fluid power (hydraulic and pneumatic), chemical energy, mechanical energy, and gravity. Energy may also be released from any object or substance compressed under the pressure of weight, heat, or mechanical force. Rotochopper, Inc 320.548.3586... -
Page 29: Procedure Steps
Safety Procedure Steps 10. Remove your Lockout device only after the task is completed, all shields and access doors are closed Below you will find generic guidelines for following and secured, and all affected employees are notified Lockout/Tagout procedures outlined in ten basic steps. In of completion. -
Page 30: Minimum Requirements
Ensure that all procedures have been finished, then thoroughly inspect the machine and surrounding area before replacing any keys. Rotochopper, Inc 320.548.3586... -
Page 31: Maintenance Safety
Safety 2.6 Maintenance Safety Hopper Belt Safety ATTENTION ATTENTION ATTENTION: Rotochopper, Inc. recommends shutting ATTENTION: Thoroughly down and locking out the machine before adjusting clean the machine before hopper belt. maintenance to reduce the risk of fire and avoid slip NOTE: To adjust the hopper belt tension and alignment and trip hazards. -
Page 32: Hydraulic Fluid Safety
Before breaking hydraulic connections: 1. Shut down the machine. 2. Follow Lockout / Tagout procedures. 3. Loosen hydraulic connection. NOTE: Always follow these steps before performing maintenance on hydraulic components. Failure to do so may result in serious injury. Rotochopper, Inc 320.548.3586... -
Page 33: Fluid And Filter Safety
Safety When adding fuel: Fluid And Filter Safety • Stop the engine and let it cool before adding fuel. No ATTENTION smoking! Do not refuel a machine near open flames or sparks. • Bring a fire extinguisher to the fueling point. ATTENTION: Thoroughly clean the machine before •... -
Page 34: Climbing & Accessing Safety
•Do not test the temperature of hot surfaces with bare skin. The engine and exhaust may remain too hot to touch for over an hour after the machine has shut down under certain conditions. Rotochopper, Inc 320.548.3586... -
Page 35: Fire Hazards
Safety 2.7 Fire Hazards NOTE: Fire is most likely to occur shortly after shut down. • Spend at least 30 minutes with the machine after CAUTION shut down to clean up and examine all high speed parts for excessive heat and make sure the area under and around and in the machine is completely CAUTION: Owners and operators of this clean. -
Page 36: Electrical Hazard
Do not touch electrical terminals when fueling, starting, or operating this machine. Keep all shields and doors closed during operation. Before contacting any electrical terminals, remove the ignition key. Failure to do so may result in serious injury or death. Rotochopper, Inc 320.548.3586... -
Page 37: Generator Grounding
Safety Generator Grounding Figure 21 ATTENTION The generator must be properly grounded to minimize the risk of injury and equipment damage. The generator should be grounded according to local electrical codes and any applicable national codes (NEC in the USA, CSA in Canada). The owner must supply all hardware (ground rod, wire, etc.) according to applicable codes. -
Page 38: Clearing Obstructions
Lockout / Tagout procedures before entering the hopper. • Close and secure all doors and shields. • Remove all debris, tools and other objects from the Go-Bagger. • Be aware of machine height, length, and width to allow enough clearance times during transportation. Rotochopper, Inc 320.548.3586... -
Page 39: Emergency Stop System
Emergency Stop System 3.1 Overview Emergency Stop Button Testing Figure 23 The Emergency Stop button allows the operator to immediately shut down all power-driven systems on this machine during emergency situations. NOTICE: Misuse of the Emergency Stop button can result in damage to the machine. See (Emergency Shutdown Procedure page 34). -
Page 40: Emergency Shutdown Procedure
7. Remove all debris on, below and around the machine before starting the machine. 8. Pull out on the Emergency Stop button to reset for operation. 9. Perform all Pre-Start Procedures. See (Pre-Start Procedures page 39). 10. Perform all Start-Up Procedures. See (Start-Up Procedures page 40). RotoChopper, Inc 320.548.3586... -
Page 41: Operation
Operation 4.1 Control Panel Controller The controller is located on the control panel cover. Control Panel Identification NOTE: The controller engages, regulates, and monitors Figure 24 many of the machine’s functions. The controller will display fault warnings when it detects a problem and can be used to troubleshoot many problems the machine may encounter. -
Page 42: Controller Display Identification
3. COUNTER - Records the number of bags filled and to the Off position and correct additional problems as disables the bagging jaws once the Target Count is needed until the display screen is clear. reached. Start the engine and continue the bagging process. Rotochopper, Inc 320.548.3586... - Page 43 Operation Time Fill Screen Sealer Time Screen Figure 29 ATTENTION Do not set the sealer time too high. An over-sealed bag may fail as easily as an under-sealed bag. Figure 28 The Time Fill allows operators to select settings for the bagging jaw foot pedal: Hold, Manual, or Tap [Figure 29].
- Page 44 Slow Speed until the Target Weight is reached. [Figure 31]. Once the Target Count is reached, the controller disables the bagging jaws until the operator turns the Counter Off or enters a new Target Counter setting. Rotochopper, Inc 320.548.3586...
-
Page 45: Operating Guidelines
Remove build up, check hopper belt NOTE: If you have any questions about appropriate for damage / stretching and bearing displacement settings and configurations, please contact Rotochopper and damage. customer service. •... -
Page 46: Start-Up Procedures
NOTE: Always level the machine from side to side / back slide tubes in the travel position. Adjust the roller bed to front before operating. height using the cable winch (Item 2) [Figure 34]. NOTE: Apply graphite spray to the slide tubes to prevent binding (if needed). Rotochopper, Inc 320.548.3586... - Page 47 Operation Figure 35 Lower or raise the bag sealer to the desired bag height. Retighten the bolts securely fastening the bag sealer to the slide tubes. Figure 37 The bag guide rails (Item 1) [Figure 37] can be adjusted in or out and up or down to fit individual bag sizes. Adjusting In or Out Loosen the bolt (Item 2) [Figure 37] (both ends) of rear guide rail.
- Page 48 Check fuel level. Add CLEAN fuel. WARNING AVOID SERIOUS INJURY OR DEATH Engines can have hot surfaces and hot exhaust gas. Keep flammable material away. Do not use this machine in an atmosphere containing explosive dust or gases. Rotochopper, Inc 320.548.3586...
-
Page 49: Operating Procedures
Operation 4.5 Operating Procedures The bagging head gate (Item 1) [Figure 39] should be kept free of build up. It may be easily removed for certain applications, such as sticky materials that may plug the bagging head. ATTENTION NOTE: To remove the gate, remove the cotter pin that holds the hinge pin in place;... -
Page 50: Bag Placement Procedure
NOTE: The foot pedal can be set to TAP, HOLD, or MANUAL. (See Time Fill Screen on page 37.) Once the bag has been filled, the hopper belt will stop and bagging jaws will release the bag. Repeat procedure until desired amount of material has been bagged. Rotochopper, Inc 320.548.3586... -
Page 51: Sealing Bags
Place fingers inside (Item 1) or pinch the sides (Item 2) [Figure 42] of the bag and pull the top of the bag tight. If your Go-Bagger 250 is equipped with an optional Figure 43 variable speed roller sealer, pull the top of the bag tight and guide it into the roller sealer [Figure 44]. -
Page 52: Shut-Down Procedures
Walk-around the complete unit and inspect closely for system. any signs of fire. Check all bearings for correct placement on the shafts Remove all debris from the battery compartment. and unusual heat. Rotochopper, Inc 320.548.3586... -
Page 53: Transporting
Transporting 5.1 Pre-Transport Checklist After Transporting: • Thoroughly inspect the machine. NOTICE: No special permits are required to transport the Go-Bagger on most highways. Check local, federal • Check tire pressure and condition. and state laws before transporting the Go-Bagger. •... -
Page 54: General Recommendations
Connect electric brake cable (if equipped) [Figure 47]. WARNING Fully raise the four stabilizer jacks and secure in the transport position. WARNING: Keep feet clear of the stabilizer jacks. The stabilizer jacks may lower without warning. RotoChopper, Inc 320.548.3586... -
Page 55: Hauling The Go-Bagger On A Trailer
Transporting Hauling The Go-Bagger On A Trailer Lower the forks and drive the lift truck slowly backward until the forks are clear of the Go-Bagger. Single Lift Truck Method Fasten the Go-Bagger to the trailer using the tie-down lugs (Item 1) [Figure 49] on the underside of the frame Prepare the Go-Bagger for transport. - Page 56 RotoChopper, Inc 320.548.3586...
-
Page 57: Maintenance
Maintenance 6.1 Operational Maintenance 6.2 Bearings And Lubrication Requirements NOTE: Regular application of appropriate lubricants is essential to the productivity and durability of this NOTE: Refer manufacturer’s manuals machine. Failure to adhere to all the manufacturer’s maintenance information on OEM components, including lubrication guidelines may damage the equipment and the engine and generator. -
Page 58: Bearing Maintenance
Apply an appropriate thread lock (such as red Loctite®) to the set screws. • Torque the set screws to 24 ft.-lb. (32 N•m). Lubricate the fitting (Item 1) [Figure 50] on the bearing (both sides). Figure 51 Lubricate the fitting (Item 1) [Figure 51]. Rotochopper, Inc 320.548.3586... -
Page 59: Hourly Maintenance
Maintenance Hourly Maintenance SERVICE REQUIRED HOURS SERVICE POINTS Grease Drain Check Clean Change Fill Torque EVERY 40 All Bearings And Bushings Hydraulic Fluid & Filter Generator Belt Engine Lubricant Levels Battery Engine Exhaust EVERY *Engine Oil *Engine Oil Filter * Every 250 hours or 3750 US gallons of fuel. EVERY *Hydraulic Fluid &... -
Page 60: Hopper Belt And Agitator
If necessary, the idle side head pulley bearing can be used to make minor alignment corrections (See [Figure 54] on page 55). Rotochopper, Inc 320.548.3586... -
Page 61: Belting
Maintenance Belting Figure 53 Installing A Hopper Belt With Flexco R2 Lacing NOTE: The ends of the hopper belt are joined with Flexco R2 lacing. Figure 55 After the proper tension and alignment have been achieved, tighten the bearing nuts (Item 1) (both sides) and take-up rod nut (Item 2) [Figure 53] (both sides). - Page 62 (Item 2) [Figure 58]. Place the punch to the side of the cable, not directly over the cable [Figure 58]. The force should be applied to the lacing clip rather than the cable. Do Not mash the cable. Rotochopper, Inc 320.548.3586...
- Page 63 Maintenance Changing Interchangeable Bagging Jaws Removing The Hopper Agitator The bagging jaws can be removed and replaced with The hopper agitator can be removed to allow operators to different styles of bagging jaws to fill different sized bags. process sensitive materials. Shut off the machine and remove the ignition key.
-
Page 64: Engine And Generator
If you cannot locate the cause, contact Rotochopper customer service. Generator Drive Belt Tension The generator drive belt tension should be occasionally The generator drive belt requires very little tension. -
Page 65: Maintenance Checklists
(6) months. Sample kits can be obtained 7. Check the engine fuel and oil levels. through Rotochopper customer service or local vendors. The system should be drained and flushed if the fluid is contaminated. The time frame for changing the automatic transmission fluid can very greatly according to applications and environmental conditions. -
Page 66: Hydraulic System Components And Requirements
Do not use your bare hand. Wear safety goggles. If fluid please contact Rotochopper customer service. enters skin or eyes, get immediate medical attention from a physician familiar with this injury. -
Page 67: Hydraulic Fluid
(Item 1) [Figure 63]. Take a sample of the hydraulic fluid and test roughly every six months (500 hours). Contact Rotochopper customer service or a local vendor for sample kits. NOTE: Contaminated hydraulic fluid should be changed immediately. -
Page 68: Hydraulic Pump
Figure 66 The standard Go-Bagger 250 HD is equipped with two 45 cubic inch hydraulic motors (Item 1) [Figure 66] with 1-1/ 2 inch shafts, one driving the hopper agitator, the other driving the hopper belt. - Page 69 Maintenance Sealer Valve Lighted din plugs indicate when valves are engaged (often used for troubleshooting). For instance, if a din Figure 68 plug doesn’t light up when the cylinder is operated, the problem may be electrical (shorted or loose wire, bad connection, etc.).
-
Page 70: Adjusting Bagging Jaw Pressure
Turn counterclockwise to decrease the bagging jaw pressure. Tighten the jam nut. NOTE: If bagging jaw pressure must be increased, adjust upward in small increments (1/2 turn) and test jaw pressure before making additional adjustments. Rotochopper, Inc 320.548.3586... -
Page 71: Hydraulic Motors
Maintenance 6.7 Hydraulic Motors Two-Piece Hydraulic Motor Couplers Prior to start up, check the hydraulic couplers for proper Hopper Belt Motor Mounting Bracket alignment and fit. Check the gaps between the two halves of each coupler to ensure that the gaps are even. NOTE: The hydraulic motors and mounting brackets Misalignment between the shafts connected by a two- pictured in this manual may appear slightly different from... -
Page 72: Storing The Go-Bagger
Remove the battery. Be sure the electrolyte level is correct, then charge the battery. Store the battery in a cool dry location above freezing temperatures and charge the battery periodically during storage. • Tag the machine to indicate that the machine is in storage condition. Rotochopper, Inc 320.548.3586... -
Page 73: Torque Specifications
* All bearings on standard components—except rotor bearings. Optional components not included. ** Tightening bolts will relax adjacent bolts. NOTICE: Rotochopper, Inc. recommends the use of Loctite® brand threadlocks. Any substitutions must meet the same standards. NOTICE: Apply an even coating of an appropriate anti-seize (such as Loctite® C5-A) to threaded adjustment rods, such as the hopper belt pulley adjustment rods, before adjustment. - Page 74 149-179 200-245 used satisfactorily for Grade 12.9 fasteners. 160-200 217-271 230-280 310-380 320-380 434-515 450-540 610-730 500-60 675-815 780-940 1050-1275 920-1100 1250-1500 1470-1770 200-2400 1600-1950 2175-2600 2580-3090 3500-4200 NOTE: Bolt head identification marks may vary per manufacturer. Rotochopper, Inc 320.548.3586...
Need help?
Do you have a question about the GO-BAGGER 250 and is the answer not in the manual?
Questions and answers