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HeliTest Rack
Model 969-3580
Model 969-3581
Model 969-3582
Model 969-3583
87-900-098-01 (C)
APRIL 2002
vacuum technologies
MANUALE ISTRUZIONI
BEDIENUNGSHANDBUCH
NOTICE DE MODE D'EMPLOI
INSTRUCTION MANUAL

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Summary of Contents for Varian HeliTest 969-3580

  • Page 1 vacuum technologies HeliTest Rack MANUALE ISTRUZIONI BEDIENUNGSHANDBUCH NOTICE DE MODE D’EMPLOI Model 969-3580 INSTRUCTION MANUAL Model 969-3581 Model 969-3582 Model 969-3583 87-900-098-01 (C) APRIL 2002...
  • Page 2 HeliTest Rack...
  • Page 5: Table Of Contents

    ISTRUZIONI PER L’USO ....................1 GEBRAUCHSANLEITUNG ....................4 MODE D’EMPLOI........................ 7 INSTRUCTION FOR USE ....................10 TECHNICAL INFORMATION .................... 13 GENERAL.............................. 13 HELITEST RACK DESCRIPTION ......................14 Theory of Operation........................14 Basic Unit............................. 14 Technical Specifications ......................17 GENERAL.............................. 18 HELITEST RACK START UP........................
  • Page 6 COMMANDS............................27 LOCAL/REMOTE Selection......................27 CALIBRATION COEFFICIENT Writing ..................27 LIGHT ON/OFF ........................... 27 CONFIGURATION PARAMETERS Writing ................28 ZERO Function..........................28 SENSITIVITY Selection....................... 28 MODE Selection .......................... 28 PROBE Function ......................... 28 AUDIO ON/OFF........................... 28 CLEANUP Function........................29 REQUEST OF INFORMATION ......................29 Operating Status Request ......................
  • Page 7: Informazioni Generali

    Imballo dell’HeliTest Rack ATTENZIONE! I messaggi di attenzione sono visualizzati prima di Ogni dispositivo è fornito dalla Varian predisposto per procedure che, se non osservate, potrebbero causare una certa tensione di alimentazione: danni all’apparecchiatura. •...
  • Page 8: Installazione

    ISTRUZIONI PER L’USO Comandi, Indicatori e Connettori INSTALLAZIONE dell’HeliTest Rack Di seguito sono illustrati il pannello di comando dell’HeliTest Rack ed i pannelli di interconnessione. PERICOLO! Per maggiori dettagli fare riferimento al resto del manuale. L’HeliTest Rack è fornito di un cavo di alimentazione a tre fili con una spina di tipo approvato a livello internazionale.
  • Page 9: Procedure Di Uso

    In caso di guasto è possibile usufruire del servizio di l’interruttore di linea in posizione 1. riparazione Varian o del "Varian advanced exchange service", che permette di ottenere un HeliTest Rack Avvio dell’HeliTest Rack rigenerato in sostituzione di quello guasto.
  • Page 10: Vor Der Installation

    Bedieners auf eine bestimmte Prozedur oder Praktik, die bei unkorrekter Ausführung schwere Verletzungen hervorrufen können. Verpackung des HeliTest Rack ACHTUNG! Die Warnhinweise vor bestimmten Prozeduren machen Jedes Gerät wird von Varian mit Einstellung für eine Bediener darauf aufmerksam, daß bestimmte Versorgungsspannung geliefert: Nichteinhaltung Schäden an der Anlage entstehen...
  • Page 11: Installation

    GEBRAUCHSANLEITUNG Steuerungen, Anzeigen und Verbinder des INSTALLATION HeliTest Rack Die folgenden Abbildungen zeigen das Bedienfeld und Anschlusstafel HeliTest Rack. Weitere GEFAHR! Einzelheiten finden sich im Rest der Gebrauchs- anleitung. Das HeliTest Rack wird mit einem Netzkabel geliefert, das 3 Drähte enthält und mit einem den internationalen Normen entsprechenden Stecker ausgerüstet ist.
  • Page 12: Bedienung

    “Technical Information”. Alle Eingriffe dürfen nur von Zum Einschalten des Geräts brauchen nur das autorisiertem Personal durchgeführt werden. Versorgungskabel in den Netzstecker gesteckt und der Defekten kann sich Varian Netzschalter auf die Position 1 gesetzt werden. Wartungsdienstes oder "Varian Advanced Exchange Service" bedienen. Letzterer erlaubt den...
  • Page 13: Indications Generales

    Emballage du HeliTest Rack ATTENTION! Les message d'attention apparaissent avant certaines Chaque dispositif est fourni par Varian pré-équipé pour procédures qui, si elles ne sont pas observées, une certaine tension d'alimentation: pourraient endommager sérieusement l'appareillage.
  • Page 14 MODE D'EMPLOI Commandes, Indicateurs et Connecteurs du INSTALLATION HeliTest Rack On présente ci-dessous le tableau de commande du HeliTest Rack ainsi que les tableaux d'interconnexion. DANGER! Pour les informations détaillées se reporter à la partie restante de la notice. L’HeliTest Rack est doté d'un câble d'alimentation à trois fils avec une fiche du type approuvé...
  • Page 15: Procedures D'utilisation

    1. personnel autorisé. En cas de défaut, s'adresser au service d'assistance technique Varian ou au "Varian advanced exchange Démarrage de l’HeliTest Rack service", qui pourra remplacer l'appareil défectueux par Pour démarrer le dispositif appuyer sur la touche ON un HeliTest Rack remis en état.
  • Page 16: General Information

    Varian before packing. If this shows signs of damage which may have operating the equipment. Varian will not be held occurred during transport, contact your local sales responsible for any events occurring due to non- office.
  • Page 17 INSTRUCTIONS FOR USE HeliTest Rack Controls, Indicators and INSTALLATION Connectors The following section shows the HeliTest Rack control panel and interconnection panel. WARNING! For more details, refer to the information provided throughout this manual. The HeliTest Rack is equipped with a 3-wire power cord and plug (internationally approved) for user safety.
  • Page 18: Use Procedure

    1. In case of device failure, it is possible to utilize the Varian repair service or the “Varian advanced Starting the HeliTest Rack exchange service”; the latter service consists of replacing the faulty HeliTest Rack with a refurbished To startup the device, press the ON pushbutton on the one.
  • Page 19: Technical Information

    TECHNICAL INFORMATION GENERAL The HeliTest Rack is a self contained, ready to use leak It incorporates all facilities required for self-diagnostic detector able to detect, in fully automatic, autoranging and protection features, and all controls are on the front mode, a helium concentration as small as 2 parts per panel.
  • Page 20: Helitest Rack Description

    TECHNICAL INFORMATION HELITEST RACK DESCRIPTION Basic Unit The HeliTest Rack is driven by a single chip The HeliTest Rack set is available in four configu- microcomputer and consists of: rations. • front panel display and keyboard; • 969-3580 HeliTest Rack 115 V Analog •...
  • Page 21 TECHNICAL INFORMATION The HeliTest Rack front panel controls are shown in the following figure: HeliTest Rack Front Panel CLEANUP - this function, activated by simultaneously ON - pushbutton to switch on the unit. pressing the ZERO and the PROBE pushbuttons for at OFF - pushbutton to switch off the unit.
  • Page 22 TECHNICAL INFORMATION The HeliTest Rack rear panel is shown in the following figure: HeliTest Rack Rear Panel 1. 9-pin D-shell male connector for analog or serial 4. Gas outlet: gases at a temperature of output 100 ºC – 150 ºC (200-300 F) are output from here. 2.
  • Page 23: Technical Specifications

    TECHNICAL INFORMATION Technical Specifications Detectable 2 to 9x10 ppm (parts per Operating conditions 5 °C to 40 °C concentration million) 90% maximum relative humidity without Response time 2 seconds for Helium, in condensation accordance with AVS standard 2.1. Power supply 115 Vac 70 VA 50/60Hz 230 Vac 70 VA 50/60Hz Leak indicator...
  • Page 24: General

    TECHNICAL INFORMATION GENERAL If a change is desired, within 5 seconds select the preferred unit using the SENS or MODE pushbuttons until the desired unit is shown. WARNING! After about 5 seconds HeliTest Rack will memorize the selected measurement unit. Subsequently, and also if Never open the HeliTest Rack when connected to the no action is done, HeliTest Rack automatically switches mains, as the voltages and temperature developed in...
  • Page 25: Helitest Rack Start Up

    TECHNICAL INFORMATION HELITEST RACK START UP After about 4 seconds, the following message is shown: Switch on HeliTest Rack by pressing the ON H e a pushbutton; the display shows: - H e T e s c o m e At the end of the heater test (about 4 seconds), if the test is successful, the following message is shown: H e a...
  • Page 26 TECHNICAL INFORMATION If the battery voltage is between 11.2 Vdc and 10.2 Vdc, This message is displayed until the following action the following message is shown: (see Note) has been taken or the HeliTest Rack is switched off. NOTE B A T T E R Y L O W Take HeliTest Rack away from helium sources.
  • Page 27: Operative Mode

    TECHNICAL INFORMATION OPERATIVE MODE Sensitivity Changes If a change in sensitivity is desired, press the At the end of the self test (after about 10 seconds), the pushbutton SENS: it switches between HS mode (high following message is shown: sensitivity 2 ppm) and LS mode (low sensitivity, 100 ppm).
  • Page 28: Set Point Mode

    TECHNICAL INFORMATION SET POINT Mode CLEANUP Operation This mode can be activated or disactivated by using the MODE pushbutton. NOTE When the MODE pushbutton is pressed for the first Before starting the CLEANUP sequence, move the time, the set point is activated and the selected set HeliTest Rack away from helium sources.
  • Page 29: General

    TECHNICAL INFORMATION GENERAL The display shows: Replacement HeliTest Rack are available on an > advance exchange basis through sales offices. P L E A S E CALIBRATION (CAL) and after a few seconds, the following message is shown: NOTE Before starting the calibration sequence, move the ❙...
  • Page 30: Probe Filter Cleaning

    TECHNICAL INFORMATION PROBE FILTER CLEANING Every two weeks, or when necessary, clean the sintered bronze filter with a suitable degrease solvent, then rinse with dry compressed air following the directions given in the following figure and check the integrity and connections of the plastic flexible tube. Probe Filter Cleaning 87-900-098-01 (C)
  • Page 31: Analog Version

    TECHNICAL INFORMATION Analog Version For the analog version the output connection and the meaning are shown in the following figure and table. Analog Connector SIGNAL MAXIMUM RATINGS DESCRIPTION 4 Normal Closed Relay 1 output Voltage 24 Vac/Vdc When the measurement value exceeds the SET 5 Common Current 1A (Resistive load), POINT 1 threshold the relay 2 is activated.
  • Page 32: Helitest Rack Configuration Analog Version

    TECHNICAL INFORMATION NOTE The analog output voltage is always related to the measured concentration in ppm. The information does not change if a different measurement unit is selected from the front panel. Analog Output Value Diagram HeliTest Rack Configuration Analog Version This Set point is related only on the display and to the audible alarm signals, and is not connected with the The HeliTest Rack configuration is activated as detailed...
  • Page 33: Rs-232 Version

    TECHNICAL INFORMATION RS-232 VERSION The Helitest Rack will always answer in one of the following ways: The following figure shows the pin connection of the serial connection: – After a command: ”ACK" + CRC "NACK" + CRC – After a request: "MESSAGE"...
  • Page 34: Configuration Parameters Writing

    TECHNICAL INFORMATION CONFIGURATION PARAMETERS Writing ZERO Function "L" + CRC "K"+<language>+<meas. unit>+<<set point This command switches the unit from AUTOMATIC mantissa>+<setpoint (AZ) to FIX ZERO (FZ) mode and viceversa. It is exponent>+CRC equivalent to push the ZERO button on the HeliTest Rack front panel.
  • Page 35: Cleanup Function

    TECHNICAL INFORMATION CLEANUP Function Operating Phase Request "Q" + CRC "B" + CRC This command activates the cleaning function. The HeliTest Rack answers with a character (+CRC) It is equivalent to push the two buttons ZERO and (with the bit 7 always 1) indicating the actual operating PROBE together on the HeliTest Rack front panel.
  • Page 36: Self Test Phase Request

    TECHNICAL INFORMATION Self Test Phase Request Sensor Current Request "C" + CRC "F" + CRC The HeliTest Rack answers with a character (+CRC) The HeliTest Rack answers with: (with the bit 7 always 1) indicating the actual self test phase (corresponding to the operating phase 0 to 4). "Less Significant Byte"+ The character has the following meaning: "Most Significant Byte"+CRC...
  • Page 37: Fine Measurement Request

    TECHNICAL INFORMATION Fine Measurement Request TEST PROGRAM A program to test all the HeliTest Rack functionality is "R" + CRC shown in the following pages. The HeliTest Rack answers with a character (+CRC) The test also include a DEMO option to simulate the corresponding to the measured ppm in the range 0 HeliTest Rack front panel on the computer screen.
  • Page 38 TECHNICAL INFORMATION DECLARE SUB answer (lung%) OPEN "com1:1200,n,8,2,rs,ds" FOR RANDOM AS 1 ON ERROR GOTO ai star: demo = 0 WHILE 1 PRINT "1-STATUS 2-OPERATING PHASE" PRINT "3-SELF-TEST PHASE 4-FILAMENT VOLTAGE" PRINT "5-FILAMENT CURRENT 6-SENSOR CURRENT" PRINT "7-READ CALIBRATION COEFFICIENT 8-MEASURE"...
  • Page 39 TECHNICAL INFORMATION CASE 0: LOCATE 3, 11: PRINT "----HeliTest----" LOCATE 4, 11: PRINT " Welcome " CASE 1: LOCATE 3, 11: PRINT " Self test " LOCATE 4, 11: PRINT " procedure " CASE 2: LOCATE 3, 11: PRINT " Heater test "...
  • Page 40 TECHNICAL INFORMATION LOCATE 3, 11: PRINT " LS -->> HS " LOCATE 4, 11: PRINT " PLEASE WAIT " CASE 17 LOCATE 3, 11: PRINT "-- Calibration " LOCATE 4, 11: PRINT " PLEASE WAIT " CASE 20 LOCATE 3, 11: PRINT "--- CLEANUP --- " LOCATE 4, 11: PRINT "...
  • Page 41 TECHNICAL INFORMATION CASE "5" PRINT #1, "N"; CHR$(&HB2); answer 2 CASE "6" PRINT #1, "Q"; CHR$(&HAF); answer 2 CASE "7" PRINT #1, "J"; CHR$(&HB6); answer 2 CASE "8" PRINT #1, "@"; CHR$(&HC0); answer 2 CASE "9" GOTO star END SELECT END IF fineloop: WEND...
  • Page 42 TECHNICAL INFORMATION CASE "F", "f" PRINT #1, "Q"; CHR$(&HAF); answer 2 IF risp$ = "" THEN PRINT "NOT CONNECTED" ELSE PRINT "CLEANUP" END IF PRINT CASE "R", "r" PRINT #1, "R"; CHR$(&HAE); answer 2 IF risp$ = "" THEN PRINT "NOT CONNECTED" ELSE PRINT "HIGH RESOLUTION= ";...
  • Page 43 TECHNICAL INFORMATION b% = ASC(LEFT$(risp$, 1)) PRINT "FILAMENT VOLTAGE : "; ((13.77 * b%) / 255) END IF PRINT CASE "5" PRINT #1, "E"; CHR$(&HBB); answer 2 IF risp$ = "" THEN PRINT "NOT CONNECTED" ELSE b% = ASC(LEFT$(risp$, 1)) PRINT "FILAMENT CURRENT : ";...
  • Page 44 TECHNICAL INFORMATION END IF PRINT CASE "u", "U" PRINT #1, "U"; CHR$(&HAB); answer 2 IF risp$ = "" THEN PRINT "NOT CONNECTED" ELSE b% = ASC(LEFT$(risp$, 1)) IF b% THEN PRINT "SET-POINT ON" ELSE PRINT "SET-POINT OFF" END IF END IF PRINT CASE "H", "h"...
  • Page 45 TECHNICAL INFORMATION CASE "8" PRINT #1, "I"; CHR$(&HB7); answer 3 IF risp$ = "" THEN PRINT "NOT CONNECTED" ELSE PRINT "MEASURE: "; ASC(MID$(risp$, 2, 1)); "e"; ASC(LEFT$(risp$, 1)) END IF PRINT CASE "9" PRINT #1, "J"; CHR$(&HB6); answer 2 IF risp$ = "" THEN PRINT "NOT CONNECTED"...
  • Page 46: Self Test Messages

    (see Note) has been taken or the HeliTest Rack is O U T O R D E R switched off. If the signal persists, contact the Varian sales office. NOTE Take HeliTest Rack away from helium sources. If available, spray Nitrogen (N2) or Argon (Ar)
  • Page 47 NOTE: If a product is received at Varian which is contaminated with a toxic or hazardous material that was not disclosed, the customer will be held responsible for all costs incurred to ensure the safe handling of the product, and is liable for any harm or injury to Varian employees as well as to any third party occurring as a result of exposure to toxic or hazardous materials present in the product.
  • Page 48 Request for Return FAILURE REPORT TURBO PUMPS and TURBOCONTROLLERS POSITION PARAMETERS Power: Rotational Speed: Does not start Noise Vertical Current: Inlet Pressure: Does not spin freely Vibrations Horizontal Temp 1: Foreline Pressure: Does not reach full speed Leak Upside-down Mechanical Contact Overtemperature Other: Temp 2:...
  • Page 49 Tel: (39) 011 997 9111 Tel: (39) 011 997 9111 Fax: (39) 011 997 9350 Brazil Fax: (39) 011 997 9350 Varian Industria e Comercio Ltda. Japan Avenida Dr. Cardoso de Mello 1644 Internet Users: Varian Vacuum Technologies Vila Olimpia Customer Service &...

This manual is also suitable for:

Helitest 969-3581Helitest 969-3582Helitest 969-3583

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