Related Manuals for Hainbuch B-Top3
Summary of Contents for Hainbuch B-Top3
- Page 1 Jaw chuck B-Top3. english Installation manual Jaw chuck B-Top3 Order Hotline +49 [0]7144. 907-333...
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Page 2: Table Of Contents
Jaw chuck B-Top3. Table of contents 1 General........................4 1.1 Information about this manual................4 1.2 Explanation of symbols..................4 1.3 Limitations of liability..................5 1.4 Max. RPM....................6 1.5 Copyright.....................6 1.6 Scope of delivery..................6 1.7 Spare parts....................7 1.8 Warranty terms....................7 1.9 Clamping force.....................7 1.10 Screws.......................8 2 Safety........................9... - Page 3 Jaw chuck B-Top3. english 6 Assembly.......................26 6.1 Preparations....................26 6.2 Assembling of the clamping device...............26 6.2.1 Assemble the draw tube adapter [optional]........27 6.2.2 Assemble the bayonet adapter............27 6.2.3 Assembling the flange [optional]............28 6.2.4 Assembly of the jaw chuck..............29 6.2.5 Checking and adjusting the face run and the concentricity....30 6.2.6 Position of the master jaws..............32...
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Page 4: General
Jaw chuck B-Top3. General 1 General 1.1 Information about this manual This manual enables safe and efficient handling of the clamping device. The manual is a component of the clamping device and must be kept in the immediate vicinity of the clamping device where it is accessible for personnel at all times. -
Page 5: Limitations Of Liability
Jaw chuck B-Top3. General english CAUTION! … indicates a possible dangerous situation that can result in minor or light injury if it es not avoided. NOTE! … indicates a possible dangerous situation that can result in material damage if it is not avoided. -
Page 6: Max. Rpm
Jaw chuck B-Top3. General 1.4 Max. RPM Of all indicated numbers of RPMs of all used groups the lowest given RPM is to be used always! 1.5 Copyright This manual is protected by copyright and is provided ex- clusively for internal purposes. -
Page 7: Spare Parts
Jaw chuck B-Top3. General english 1.7 Spare parts WARNING! Safety risk if the wrong spare parts are used! Incorrect or defective sare parts can cause dam- age, malfunction, or total failure; they can also impair safety. Only use manufacturer's original spare parts. -
Page 8: Screws
Jaw chuck B-Top3. General 1.10 Screws Moving parts WARNING! Danger of injury due to screws and stud screws being accelerated out of the device!! Screws and stud screws radially attached to the clamping device can be accelerated out of the device and cause severe injuries. -
Page 9: Safety
Jaw chuck B-Top3. Safety english 2 Safety This section provides an overview o fall the important safety aspects for optimal protection of personnel, as well es for safe and trouble-free operation. 2.1 Responsibility of the customer The device is used in industrial applications. Con- sequently the owner of the device is subject to legal in- dustrial safety obligations. -
Page 10: Intended Use
Jaw chuck B-Top3. Safety Due to his specialized training and experience the hy- draulic specialist can perform tasks on hydraulic equipment and recognize and avoid possible dangers on his own. Electric specialist The electric specialist has been trained for the particu- lar task area in which he is active and is familiar with the relevant standards and regulations. -
Page 11: Personal Protective Equipment
Jaw chuck B-Top3. Safety english WARNING! Danger due to misuse! Misuse of the clamping device can cause danger- ous situations. Particularly refrain from the following uses of the clamping device: Use in machines other than machine tools. Use in machine tools with technical data other ... -
Page 12: Protective Goggles
Jaw chuck B-Top3. Safety Hard hat to protect against falling and flying parts and materials. Protective goggles to protect eyes from flying parts and liquid splashes. Protective gloves to protect hands from friction, abrasion, puncture wounds, or deeper injuries, as well as from contact with hot surfaces. -
Page 13: Moving Parts
Jaw chuck B-Top3. Safety english Suspended loads WARNING! Life-threatening danger due to suspended loads! Some clamping devices must be lifted with a crane. When lifting the clamping device there is a life-threatening hazard due to falling parts or parts swinging out of control. - Page 14 Jaw chuck B-Top3. Safety Wrong clamping of WARNING! the work piece Danger of injury due to incorrect clamping of the work piece! Incorrect work piece clamping may lead to the ejection of the work piece and result in serious in- juries.
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Page 15: Environmental Protection
Ensure that they do not get into the environment. The device must be disposed of by a specialized dispos- al company. To achieve trouble-free operational performance of the clamping device only use HAINBUCH lubricants. See the appendix for reference addresses. Order Hotline +49 [0]7144. 907-333... -
Page 16: Technical Data
Jaw chuck B-Top3. Technical data 3 Technical data 3.1 General information The clamping device is available in different sizes and variants. Information about e.g. dimensions weight you will find on the corresponding drawing. 3.2 Operating conditions Environment Specification... -
Page 17: Dimensional Sheet
Jaw chuck B-Top3. Technical data english 3.4 Dimensional sheet Dimension sheets for the respective clamping device can be requested from HAINBUCH. 3.5 Type designation The type designation is on the clamping device and in- cludes the following information: ID no. [marked with the # symbol]... -
Page 18: Structure And Function
Jaw chuck B-Top3. Structure and function 4 Structure and function 4.1 Overview and brief description Fig. 2 1. Jaw chuck 2. Flange 3. Master jaws 4. Insert bushing 5. Bayonet adapter Order Hotline +49 [0]7144. 907-333... -
Page 19: Brief Description
The jaw chuck B-Top3 can – like a modular system – be easily converted to a full inner clamping (segmented clamping bushing) or a full outer clamping (clamping head) without removing the chuck. -
Page 20: Jaws
The CENTREX quick change-over interface allows a μ-precise clamping of the add on clamping ele- ments to the jaw chuck B-Top3 without adjusting. Possible clamping range Ø 20 - 80 mm by four sizes of the segmented mandrel Fig. -
Page 21: Grease
Chuck SPANNTOP Adapt the CENTREX quick change-over interface allows a μ-precise clamping of the add on clamping ele- ments to the jaw chuck B-Top3 without adjusting. Possible clamping range Ø 4 - 100 mm Parallel and circumferential clamping ... -
Page 22: Transporting, Packaging And Storing
Jaw chuck B-Top3. Transporting, packaging and storing 5 Transporting, packaging and storing 5.1 Safety instructions for transporting Unbalanced pack- WARNING! Danger of falling due to an unbalanced package Packed goods can have an unbalanced package. If attached incorrectly the package can tip and cause life-threatening injuries. -
Page 23: Unpacking And Inner-Company Transportation
Jaw chuck B-Top3. Transporting, packaging and storing english Proceed as follows it there is apparent external damage: Do not accept the delivery, or only accept it with reser- vation. Note the extend of transport damage on the transport ... -
Page 24: Packaging
Jaw chuck B-Top3. Transporting, packaging and storing 5.5 Packaging About the pack- Individual packages are packed according to the expec- ted transport conditions. Environmentally-friendly materi- aging als have been used exclusively for the packaging. Packaging should protect the specific components from transport damage, corrosion, and other damage until in- stallation. -
Page 25: Storing
Jaw chuck B-Top3. Transporting, packaging and storing english 5.6 Storing Under certain circumstances instructions for stor- age and subsequent storage are affixed to the packages that extend beyond the requirements cited here. Comply with these instructions accordingly. Storage of pack-... -
Page 26: Assembly
Jaw chuck B-Top3. Assembly 6 Assembly 6.1 Preparations The total weight of the clamping device, consisting of spindle flange and clamping unit, depends on the size and can be as much as 50 kg. Depending on the weight, to safely lift the clamping device out of the package and position it in the machine it must be hooked into a crane. -
Page 27: Assemble The Draw Tube Adapter [Optional]
Jaw chuck B-Top3. Assembly english Fig. 10 6.2.1 Assemble the draw tube adapter [optional] 1. Put the machine in set up mode. 2. Wipe off the mating surfaces of the machine spindle with a soft, lint-free cloth and remove all oil and grease residues. -
Page 28: Assembling The Flange [Optional]
Jaw chuck B-Top3. Assembly 6.2.3 Assembling the flange [optional] NOTE! Material damage due to wrong tightening torque of the allen screws in the spindle flange! The tightening torque of the allen screws is pre- scribed by the spindle or machine manufacturer. -
Page 29: Assembly Of The Jaw Chuck
Jaw chuck B-Top3. Assembly english 6.2.4 Assembly of the jaw chuck Two people are required for this task! Special tools required: Allen wrench Crane Eye bolts 1. Put the machine in set up mode. 2. Remove all tools from the interior of the machine. -
Page 30: Checking And Adjusting The Face Run And The Concentricity
Jaw chuck B-Top3. Assembly 6. Turn back the clamping device till the passage hole of the chuck body fits to the threaded holes of the spindle flange. 7. Screw in the mounting screws equal and put the base jaw in the clamping device to max. outer position (see chapter »changing the jaws«). - Page 31 Jaw chuck B-Top3. Assembly english Checking face run Special tools required: Dial indicator Plastic tip hammer 1. Place the magnetic bas of the dial indicator on the inside of the machine. 2. Place the dial indicator for face run on the face of the clamping unit.
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Page 32: Position Of The Master Jaws
Jaw chuck B-Top3. Assembly 4. Tighten the mounting screws with a torque wrench in a cross pattern [see section »Screw tightening torque«]. 5. Assemble the guard bushing: remove the screws from the push-off threads, screw in the screws into the threads at the guard bushing [1] and tighten them firmly. -
Page 33: Changing The Jaws
Jaw chuck B-Top3. Assembly english 6.2.7 Changing the jaws Special tools required: chuck wrench The changing of the jaws only takes place with opened clamping device. For safety reasons in this position the master jaws are still engaged. Falling out of the jaws is prevented. -
Page 34: Assembly Of The Top Jaws
Jaw chuck B-Top3. Assembly 6.2.8 Assembly of the top jaws Special tools required: Allen wrench 1. Remove the pre-assembled screws [1] from the master jaws. Fig. 20 2. Clean the location surface of the master and top jaws. 3. Put the top jaws with the cross offset into the groove of the master jaws [2]. -
Page 35: Machining The Jaws
Jaw chuck B-Top3. Assembly english 6.2.9 Machining the jaws NOTICE! Material damage due to lack of accuracy. Jaws for highest repeatability must be machined and/or grinded in the clamping device under clamping pressure. When machining or grinding it is important to... -
Page 36: Preparation For Adapting A Clamping Device
Jaw chuck B-Top3. Assembly 6.2.10 Preparation for adapting a clamping device Before assembling the add on clamping elements the jaws must be disassembled. 1. Put the release key into the hexagonal of the respective jaw. 2. Turn the release key 90° anti-clockwise. Now the respective jaw is released and can be removed. -
Page 37: Add On Clamping Element Spanntop
Jaw chuck B-Top3. Assembly english 6.2.11 Add on clamping element SPANNTOP NOTICE! The clamping head interferes for assembly and disassembly. Remove the assembled clamping head. 1. Put the SPANNTOP clamping device into the jaw chuck with the bayonet (9). The markings at the... - Page 38 Jaw chuck B-Top3. Assembly Maybe the clamping element reception must be adjustet: 5. Place the magnetic base of the dial indicator on the inside of the machine. 6. Place the dial indicator for concentricity on the clamping taper and rotate the spindle carefully.
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Page 39: Add On Clamping Element Segmented Mandrel
Jaw chuck B-Top3. Assembly english 6.2.12 Add on clamping element segmented mandrel NOTICE! The segmented clamping bushing interferes for assembly and disassembly. Remove the assembled segmented clamping bushing. 1. Put the segmented mandrel in the jaw chuck. The 3 holes in the circumference must align to the guarding jaws. -
Page 40: Inspections
Jaw chuck B-Top3. Assembly Maybe the segmented mandrel must be adjusted: 5. Place the magnetic base of the dial indicator on the inside of the machine. 6. Place the dial indicator for concentricity on the clamping taper and rotate the spindle carefully. -
Page 41: Activities After Production Is Concluded
Jaw chuck B-Top3. Assembly english Ensure the following points prior to each installation and start-up of the clamping device: All allen screws of the clamping device must be present and tightened with the proper tightening torque. The balance screws of the clamping device must all be ... -
Page 42: Disassembly, Subsequent Storage, Disposal
Jaw chuck B-Top3. Disassembly, subsequent storage, disposal 7 Disassembly, subsequent storage, disposal If there is break in production that lasts longer than 3 days, or if the machine will be changed ver for other work pieces, the clamping device must be disassembled and properly stored in accordance with the manufac- turer's specifications [see section »Transport, packaging,... -
Page 43: Disassembling The Clamping Device
Jaw chuck B-Top3. Disassembly, subsequent storage, disposal english 7.2 Disassembling the clamping device 7.2.1 Disassembling the jaw chuck Two people are required for this task! Special tools required: Allen wrench Crane Eye bolts 1. Put the machine tool in set up mode. -
Page 44: Disassemble The Bayonet Adapter
Jaw chuck B-Top3. Disassembly, subsequent storage, disposal 7.2.3 Disassemble the bayonet adapter 1. Put the machine in set up mode. 2. Unscrew the bayonet adapter [2] from the draw tube adapter by hand. 3. Wipe off the bayonet adapter with a soft, lint-free cloth and remove all oil and grease residues. -
Page 45: Subsequent Storage Of The Clamping Device
Jaw chuck B-Top3. Disassembly, subsequent storage, disposal english 7.3 Subsequent storage of the clamping device The clamping device must be cleaned and treated with corrosion protection for subsequent storage [see section »Cleaning«]. NOTE! The storage conditions are specified in the section »Transport, packaging and storage«. -
Page 46: Maintenance
Jaw chuck B-Top3. Maintenance 8 Maintenance Environmental pro- Comply with the following instructions for environmental protection when performing maintenance work: tection At all lubricating points where lubricant is applied by hand, remove escaping, used, or excess grease, and dispose of it in accordance with applicable local regu- lations. -
Page 47: Preservation
Jaw chuck B-Top3. Maintenance english 8.2 Preservation Special tools required: Universal grease 2085/0003 Grease gun Oil stone Soft, lint-free cloth 3. X 1. Disassemble the clamping device [see section »Disassembling the clamping device«]. 2. Hone all the bearing surfaces of the clamping device with an oil stone. -
Page 48: Maintenance Schedule
Jaw chuck B-Top3. Maintenance 8.3 Maintenance schedule Maintenance tasks are described in the sections below that are required for optimal and trouble-free operation. If increased wear is detected during regular inspections, then reduce the required maintenance intervals according to the actual indications of wear. -
Page 49: Bolt Torque
Jaw chuck B-Top3. Maintenance english 8.4 Bolt torque Metric ISO thread The guide values for bolt tightening torque for achieving the highest permissible pre-tension for metric ISO thread are specified in Nm in the table. Total friction coefficient μ = 0,12 ... -
Page 50: Trouble Shooting
Jaw chuck B-Top3. Trouble shooting 9 Trouble shooting Possible fault causes and the tasks to correct these faults are described in the following section. If faults occur more frequently, the maintenance intervals must be shortened to correspond to the actual system load. -
Page 51: Trouble Shooting Table
Jaw chuck B-Top3. Trouble shooting english 9.2 Trouble shooting table Fault Possible cause Fault correction Corrected by Clamping The chuck was not Lubricate the clamping Specialist force is too lubricated properly. device with HAINBUCH fat according to maintenance schedule. Work piece is under-... -
Page 52: Start-Up After Corrected Fault
Jaw chuck B-Top3. Trouble shooting Fault Possible cause Fault correction Corrected by Marks on the Point or linear work Bore or grind the jaws. Specialist clamping piece clamping surface 9.3 Start-up after corrected fault After correcting the fault execute the following steps to start up again: 1. -
Page 53: Appendix
Jaw chuck B-Top3. Appendix english 10 Appendix 10.1 Service Hotline Order Hotline Quickly ordered and delivered. A call is all it takes: +49 [0]7144. 907-333 Schedule Hotline Current status of your order? Just call: +49 [0]7144. 907-222 24h emergency call... -
Page 54: Germany
Jaw chuck B-Top3. Appendix 10.2.1 Germany Werner Bock KG Henka GmbH Vertretung Werkzeuge + Werkzeugmaschinen Neue Reihe 2 Vertretung DE-33699 Bielefeld Karlsbader Straße 1 Phone +49 [0]521. 92458-0 DE-08355 Rittersgrün +49 [0]521. 92458-99 Phone +49 [0]37757. 171-0 E-mail: bockkg@gmx.de +49 [0]37757. 171-17 E-mail: info@henka.de... - Page 55 Jaw chuck B-Top3. Appendix english Jörg Schlag Ralf Bürger Technical Consultant Technical Consultant HAINBUCH GMBH HAINBUCH GMBH Müllerring 75 Erdmannhäuser Str. 57 DE-04158 Leipzig DE-71672 Marbach Phone +49 [0]7144. 907-665 Phone +49 [0]7144. 907-183 +49 [0]341. 4623491 +49 [0]7144. 18826 E-mail: joerg.schlag@hainbuch.de...
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Page 56: Europe
Jaw chuck B-Top3. Appendix 10.2.2 Europe Austria Belgium GGW Gruber & Co. GmbH BIS Technics bvba/sprl Kolingasse 6 Zevenputtenstraat 20 1090 Vienna 3690 Zutendaal Phone +43 [0]1. 3107596-0 Phone +32 89518890 +43 [0]1. 3107596-31 +32 89518899 E-mail: ggw@gruber-ing.at E-mail: info@bistechnics.com Internet: www.gruber-ing.at... - Page 57 Jaw chuck B-Top3. Appendix english Greece Hungary PAPET Papadopoulos GbR GGW Gruber & Co. GmbH Hauptstraße 75 Kolingasse 6 DE-73061 Ebersbach/Fils 1090 Vienna Phone +49 71635858/530668 Phone +43 [0]1. 3107596-0 +49 716352265 +43 [0]1. 3107596-31 E-mail: paris@papet-technologies.de E-mail: ggw@gruber-ing.at Internet: www.gruber-ing.at...
- Page 58 Jaw chuck B-Top3. Appendix Sweden Switzerland HAINBUCH Svenska AB Utilis Müllheim AG Präzisionswerkzeuge Kemistvägen 17 Kreuzlinger Strasse 22 18379 Täby Phone +46 87327550 CH-8555 Müllheim Phone +41 [0]52. 7626262 +46 87327650 E-mail: hainbuch@hainbuch.se +41 [0]52. 7626200 E-mail: nfo@utilis.com Internet: www.hainbuch.com Internet: www.utilis.com...
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Page 59: Index
Jaw chuck B-Top3. Index english 11 Index Accessories, optional....... Intended use........10 Add on clamping elements....20 Insert jaws........20 Jaws............Jaws..........20 Changing........33 Spindle flange........19 Machining........35 Assembly..........Position of the master jaws....32 Adapter.........27 Add on clamping element - segmented Lubricant..........mandrel.........39 Grease...........21 Add on clamping element - Grease gun........21... - Page 60 Jaw chuck B-Top3. Index Storing..........25 Transport, inner company....23 Structure..........18 Trouble shooting.........50 Subsequent storage......42 Trouble shooting table......51 Symbols on the packaging....22 Type designation.........17 Transport inspection......22 Unpacking..........23 Order Hotline +49 [0]7144. 907-333...
- Page 61 Jaw chuck B-Top3. Index english Order Hotline +49 [0]7144. 907-333...
- Page 62 Jaw chuck B-Top3. Index Order Hotline +49 [0]7144. 907-333...
- Page 63 Jaw chuck B-Top3. Index english Order Hotline +49 [0]7144. 907-333...
- Page 64 SPANNENDE TECHNIK HAINBUCH GMBH SPANNENDE TECHNIK PO Box 1262 · DE-71667 Marbach Erdmannhäuser Straße 57 · DE-71672 Marbach Phone +49 [0]7144. 907-0 Fax +49 [0]7144. 18826 sales@hainbuch.de www.hainbuch.com 24h-Emergency call +49 [0]7144. 907-444 05.2011 Part number.: 80001/0098 Subject to technical modifications...
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