Royal Enfield Guerrilla 450 Manual
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Royal Enfield Guerrilla 450 Manual

Royal Enfield Guerrilla 450 Manual

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ROYAL
ENFIELD
OWNER'S
MANUAL
UK ENGLISH

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Summary of Contents for Royal Enfield Guerrilla 450

  • Page 1 ROYAL ENFIELD OWNER’S MANUAL UK ENGLISH...
  • Page 3 This Owners Manual has been designed to help you operate and maintain your Guerrilla 450 the right way, allowing you to get the most out of your motorcycle. To ensure your Guerrilla 450 always gets the best care, please avail the services of your nearest Royal Enfield Authorised Service Centre.
  • Page 4 Please take care while disassembling and assembling the seats, and sheet metal parts, as any sharp edges will lead to injuries. “© Copyright 2024 Royal Enfield (A unit of Eicher Motors Ltd.). All Rights Reserved. No part of this manual shall be copied, distributed or otherwise dealt without the express permission in writing from Royal Enfield”.

  • Page 5: Table Of Contents

    Starting ................70 Radio type approval ............145 Gear shifting, riding and stopping........74 Service / Maintenance record ........146 Wiring diagram............... 147 Parking ................77 Tools kit................79 Notes................148 Minor maintenance tips ..........80 Royal Enfield Guerrilla 450...

  • Page 6: Safety Definitions

    Indicates a potentially hazardous situation. Disregarding this message may result in injury to rider or other persons. CAUTION This message, if disregarded, may result in damage to the motorcycle. NOTE Indicates important and useful messages for better understanding. Royal Enfield Guerrilla 450...

  • Page 7: Personal And Motorcycle Information

    Locality / Town City Country Res: Off: Contact No. Mobile: Email: Licence No. Valid till: Model Color: Engine No. VIN. No. Tyre Make Front: Rear: Tyre Nos. Front: Rear: Battery make Battery No. Sold by Date of Sale Royal Enfield Guerrilla 450...

  • Page 8: Safe Riding Tips / Guidelines

     Open the fuel tank cap slowly.  Use only genuine Royal Enfield spare parts and approved accessories. Use of other manufacturer’s  Do not fill the fuel in tank to its brim. Please fill...
  • Page 9 Pay strict attention to road surfaces and wind conditions. with its operation and handling characteristics under Any motorcycle may be subject to the following up-setting all conditions. forces:  Wind blasts from passing vehicles.  Rough or uneven road surfaces. Royal Enfield Guerrilla 450...
  • Page 10 Lack of regular maintenance at the suggested intervals  When carrying a pillion rider, it is your responsibility may affect the safe/durability/longevity operation of instruct them on proper riding procedures. your motorcycle. Royal Enfield Guerrilla 450...
  • Page 11  Consult your Royal Enfield Authorised Service Centre regarding any questions or problems that occur in the operation of your motorcycle. Failure to do so may aggravate an initial problem, cause costly repairs and jeopardize your personal safety. Royal Enfield Guerrilla 450...

  • Page 12: Rules Of The Road

    Never try to pass another vehicle going in the same down and wait for the light to change to green. Never direction at street intersections, on curves, or when run through a yellow or red traffic light. going up / or down a hill. Royal Enfield Guerrilla 450...

  • Page 13: Side View Mirrors

    Your motorcycle is equipped with convex mirrors and have clearly with reference to your riding posture. a curved surface. Royal Enfield Guerrilla 450...

  • Page 14: Accessories And Luggage

     Do not exceed 110 km/h (68.3 mph) when riding solo, and luggage racks can adversely affect handling of the carrying a pillion or payload on an accessory equipped motorcycle. Use only Royal Enfield genuine motor- motorcycle. cycle accessories which are model specific and follow ...
  • Page 15  Royal Enfield cautions you against use of nonstandard parts such as aftermarket and custom made extended front forks which may adversely affect the perfor- mance and handling of the motorcycle. Removing or altering original parts may adversely affect the perfor- Royal Enfield Guerrilla 450...

  • Page 16: Technical Specifications

    Compression ratio ....11.5:1 Max power ......29.44 kW @ 8000 rpm Max torque ......40 Nm @ 5500 rpm Idle RPM ......1400 ± 100 rpm Starting ....... Electric start Air filter element ....Paper element Royal Enfield Guerrilla 450...
  • Page 17 Front disc....... Hydraulic disc brake, 310 mm ventilated disc, double piston 1.286:1 caliper 1.087:1 Rear disc ......Hydraulic disc brake, 270 mm ventilated disc, single piston 0.958:1 caliper Secondary drive....Sprockets and chain (5/8 pitch) Brake system ....Dual channel ABS Royal Enfield Guerrilla 450...
  • Page 18 Low fuel warning ....2.5 L ± 0.5* L Front 32 psi 32 psi Dead stock......0.15* L Rear 36 psi 36 psi * The above values are approximate and the actual fuel filling capacity will vary from the values mentioned. Royal Enfield Guerrilla 450...
  • Page 19 Tail lamp ......12 V, 0.31 W Horn........12 V, 2.5 A License plate illuminator ..12 V - LED Starter motor...... 12 V - 0.7 kW Charger port......USB 2.0 Type C - 5 V, 2 A output Royal Enfield Guerrilla 450...
  • Page 20 Gross vehicle weight ......375 kg of electrical system. Modifications or fitments which are not approved by Royal Enfield, will seriously affect the perfor- NOTE mance of the vehicle and will render the warranty void.

  • Page 21: Recommended Lubricants

    2. Recommendation subject to change without notice. 3. The above values are approximate and the actual capacity will vary. 4. Use of wrong oil grade will reduce the life of the moving parts and seriously affect performance. Royal Enfield Guerrilla 450...

  • Page 22: Motorcycle Identification Numbers

    CAUTION It is illegal to tamper with or alter the VIN/Engine numbers of the motorcycle as it will not only against the law but will render the vehicle registration and warranty void. Royal Enfield Guerrilla 450...

  • Page 23: Location Of Key Parts

    3. Home button 4. High/Low beam/Flashing switch R.P.M 1000 00:12 km/h 1831 km 5. Turn signal switch 6. Instrument cluster 7. Mode switch 8. Ignition/Engine kill switch 9. Hazard switch 10. USB charger port 11. Fuel tank cap Royal Enfield Guerrilla 450...
  • Page 24 LOCATION OF KEY PARTS 1. Right trafficator rear 2. Seat 3. Right side panel 4. Right trafficator front 5. Head lamp 6. Horn 7. Rear brake pedal 8. Oil level window Royal Enfield Guerrilla 450...
  • Page 25 6. Side stand 7. Center stand 8. Gear change lever Disclaimer The LH, RH and Top view parts displayed above are for reference purposes only. These parts can differ based on the section of motorcycle variants. Royal Enfield Guerrilla 450...

  • Page 26: Operation Of Controls

    Then turn the key in the clockwise direction to  Key can be removed only if ignition is in OFF or steering is locked. unlock the steering. Royal Enfield Guerrilla 450...

  • Page 27: Fuel Tank Cap

    In case fuel spills over the painted surfaces wipe it off immediately as it may leave a permanent stain.  Do not smoke while refueling or when fuel tank cap is  Lift key flap on fuel tank cap and insert key. open. Royal Enfield Guerrilla 450...

  • Page 28: Fuel Filling Level

    Failure to do so will discharge the battery due to the headlamp being continuously ON. IGNITION/ENGINE KILL SWITCH E-START SWITCH “OFF” Push and hold electric start switch until engine starts for a maximum of 5 seconds. “ON” Royal Enfield Guerrilla 450...

  • Page 29: Hazard Light Switch

    - Unless manual deactivation (OFF). CAUTION  Hazard flasher cannot be activated in ignition switch OFF condition.  Hazard flashing will create a strain on battery. Do not use hazard warning for longer period unless necessary. Royal Enfield Guerrilla 450...
  • Page 30 “ON”. beam indicator tell tale located in instrument cluster  All the trafficator lamps will flash simultaneously. will glow when high beam is selected. HORN Press the horn button to sound horn. High beam Low beam Royal Enfield Guerrilla 450...

  • Page 31: Turn Signal Switch

    To cancel the turn signal lights, push the switch in after it has returned to the center TURN SIGNAL SWITCH position. ⇦ Left turn signal “ON” ⇧ “OFF” (Push to cancel) ⇨ Right turn signal “ON” Royal Enfield Guerrilla 450...

  • Page 32: Home Button

     The ride mode appears on the home screen and MODE BUTTON following modes are available. Mode button on right side switch cube, it’s used to change  Performance + ABS ON the riding modes.  ECO + ABS ON Royal Enfield Guerrilla 450...
  • Page 33 ECO + ABS ON and leave the screen for a few seconds the ride mode changes.  Likewise we can change the modes to ECO + ABS ON and performance + ABS ON. Royal Enfield Guerrilla 450...

  • Page 34: Side Panel Left

     To access the right side panel loosen and remove the hexagon bolt with washer (1 No) by using 10 mm spanner available in the tool kit. Press the left side back button lock and slide backward direction to remove the panel. Royal Enfield Guerrilla 450...

  • Page 35: Seat Assembly

     Slide the seat towards backward direction to remove SEAT ASSEMBLY the seat.  Place the seat and slide the seat towards backward direction. NOTE  Place the removed seat in a safe location to prevent from scratches and dirt. Royal Enfield Guerrilla 450...
  • Page 36  The following details are displayed on the advanced JOYSTICK dashboard.  Trip 1  Joystick is used for navigating up, down, left and right direction and to select also.  Trip 2  Fuel range  Instantaneous fuel consumption Royal Enfield Guerrilla 450...
  • Page 37  The home screen can be switched only from the first 1831 1831 option in the advanced dashboard. Fuel Consumption Fuel Range NOTE --.- km/l  We have four segments in battery gauge as shown and each segments carries 1 V. Royal Enfield Guerrilla 450...
  • Page 38 Fuel Range Fuel Consumption  This will start showing in the cluster when fuel gauge --.- km/l shows low fuel indicator. 12:00 | 22 12:00 | 22 Royal Enfield Guerrilla 450...
  • Page 39 Background iii. Brightness 1831 km 1831 km iv. Screen type Settings Settings System  The options shall be navigated by joystick up & down My Vehicle Information System press and selected by joystick center press. Royal Enfield Guerrilla 450...
  • Page 40 & down press and selected by the use of joystick cen-  Press the home button on the LH switch cube to go ter press. back.  Press the home button on the LH switch cube to go back. Royal Enfield Guerrilla 450...
  • Page 41 - dark theme). instrument cluster. The dark theme shall be applicable to both Analog and  There are two options available: Auto and dark theme. Digital screen type. Royal Enfield Guerrilla 450...
  • Page 42 Brightness  Press the home button on the LH switch cube to go back.  Screen can be changed from analog to digital by long pressing the Mode button on the RH switch cube. Royal Enfield Guerrilla 450...
  • Page 43  The following options are available in trip preference menu. press and selected by joystick center press. i. Reset trip  Press the home button on the LH switch cube to go back. ii. Analogue content iii. Digital content Royal Enfield Guerrilla 450...
  • Page 44  The following options are available.  Trip distance  Average fuel consumption 1831 km 1831 km  Trip time Reset Trip 2 ? Reset Trip Reset Trip 2  Average speed Confirm Decline  Max speed Royal Enfield Guerrilla 450...
  • Page 45  Any four of the above options will be shown in the dig- Max Speed ital screen.  Press the home button on the LH switch cube to go  Press the home button on the LH switch cube to go back. back. Royal Enfield Guerrilla 450...
  • Page 46  The content to be shown in the advanced dashboard  Press the home button on the LH switch cube to go can be customized based on rider preference in my back. vehicle menu. Royal Enfield Guerrilla 450...
  • Page 47  Press the home button on the LH switch cube to go  The following options are available in the clock menu. back.  24H Royal Enfield Guerrilla 450...
  • Page 48 & time format values, while joystick left & right is used to switch between hour,  The options can be navigated by joystick up and down minute & time format selection. press and selected by joystick center press. Royal Enfield Guerrilla 450...
  • Page 49 NOTE 1831 km 1831 km Speed/Distance Speed/Distance If the speed/distance is in km then either km/l or L/100 km Miles Kilometers options are available to select and the remaining options Miles will be grayed out. Royal Enfield Guerrilla 450...
  • Page 50  The following options are available in the menu.  English  Celsius  Italian  Fahrenheit  The options can be navigated by joystick up and down  Spanish press and selected by joystick center press.  Portuguese Royal Enfield Guerrilla 450...
  • Page 51 Temperature 5. INFORMATION German French  From the settings menu center press the joystick with the information option selected to explore the options.  Press the home button on the LH switch cube to go back. Royal Enfield Guerrilla 450...
  • Page 52  The options can be navigated by joystick up and down Firmware Version press and selected by joystick center press.  Press the home button on the LH switch cube to go  Press the home button on the LH switch cube to go back. back. Royal Enfield Guerrilla 450...
  • Page 53  Center press the joystick with the firmware version menu. option selected to view the current firmware version of i. Navigation the instrument cluster. ii. Music  Press the home button on the LH switch cube to go iii. Android call or phone back. Royal Enfield Guerrilla 450...
  • Page 54 TFT cluster mobile connectivity information.  If mobile phone connectivity is disabled from the vehicle, the favorite function will also gets disabled.  Huawei phones are not compatible with our app; we do not offer support for them. Royal Enfield Guerrilla 450...
  • Page 55 --.- km  Press the home button on the LH switch cube to go  Press the home button on the LH switch cube to go back. back. NOTE For iOS, Apple music alone will work. Royal Enfield Guerrilla 450...
  • Page 56  Press the home button on the LH switch cube to go  Press the home button on the LH switch cube to go back. back. NOTE For iOS, call and message will not be supported. Royal Enfield Guerrilla 450...
  • Page 57  The upshift indicator will go off after shifting the gear up. back. NOTE NOTE This feature will be seen in the display only when the Compass will function, only when there is active navigation. vehicle is in dynamic condition. Royal Enfield Guerrilla 450...

  • Page 58: Instrument Cluster

    1831 12.Home screen 13.Left turn indicator 14.General warning symbol 15.Engine MIL 16.Gear indication 1. Mobile connectivity symbol 17.Fuel bar gauge 2. Real time clock (RTC) 18. Engine RPM gauge 19.Gear upshift indicator 3. Outside air temperature Royal Enfield Guerrilla 450...
  • Page 59 15. Real time clock (RTC) 16. Outside air temperature 1. Gear upshift indicator 17.Home screen 2. Side stand indicator 18. Engine RPM gauge 3. Ride mode 19.Gear indication 4. Speed indicator (km/miles can be selected based on country) Royal Enfield Guerrilla 450...

  • Page 60: Service Reminder

    (ex: 19,900 km or 12365.2 for scheduled service at an authorised service center. miles, 29,900 km or 18578.9 miles etc.)  Service reminder can be reset only by authorised personnel at service centre after service is completed. Royal Enfield Guerrilla 450...
  • Page 61  Displays the gear position in which the vehicle is km/h 1831 km traveling.  When in neutral the indication will be “N”.  When in gear the appropriate number between 1 to 6 will be displayed. Royal Enfield Guerrilla 450...
  • Page 62 ECU & Sensors. Please visit the nearest authorised function. Royal Enfield dealer to diagnose & rectify the defect in  (4) Turn right - Right turn signal ON. the EMS.  Do not run motorcycle in case the ABS indicator lamp ...

  • Page 63: Abs Indicator Lamp

     Do not use the motorcycle for long duration with the fuel indication in last segment blinking. Refuel at the  Do not run motorcycle in case the ABS indicator lamp is earliest. “ON” continuously above 5 km/h. Royal Enfield Guerrilla 450...

  • Page 64: Charger Port

     Do not leave the USB port cap opened / closed partially to avoid any short circuit when not in use.  Do not insert any metal or conductive materials inside USB charging port which may lead to short circuit. Royal Enfield Guerrilla 450...
  • Page 65 SOC and smart phone charging circuits. CAUTION  Customer to ensure USB port cap is closed and locked properly when not in use, warranty will not be pro- vided if port cap is damaged and not sealed properly. Royal Enfield Guerrilla 450...

  • Page 66: Warning Indications And Safety Systems

    ABS motorcycle. Get the brake system inspected and corrected through a nearest Authorised Royal Enfield Service Centre. Fail- ure to do so can result in a serious injuries and loss of  In the event of a sudden and hard application of the life.
  • Page 67  Please ride carefully and apply brakes cautiously, espe-  Always use the approved front / rear tyres and rear cially while cornering. ABS cannot estimate the sprocket by Royal Enfield to ensure correct ABS “weight shifts” and momentum of the motorcycle operation.
  • Page 68  Switch OFF both ignition & stop switches, wait for a recommended to visit nearest dealership for necessary few seconds and switch ON the ignition and stop action. switch again, to start the engine. Royal Enfield Guerrilla 450...
  • Page 69  Apply both the brakes simultaneously for better efficiency.  In the event of the ABS indicator remaining con- tinuously ON, please take the motorcycle to a near- est Authorised Royal Enfield Service Centre to inspect the brake system. Royal Enfield Guerrilla 450...

  • Page 70: Pre-Operational Checks

    5. Smooth operation and free play in front and rear brake levers. 6. Engine oil and coolant level. 7. Headlamp, tail lamp, brake lamp and indicator lamps for proper functioning. 8. Proper functioning of all the warning lamps in the instrument cluster. Royal Enfield Guerrilla 450...

  • Page 71: Running In Period

    RUNNING IN PERIOD The Royal Enfield motorcycle as you would be experiencing NOTE is capable of consistent high speeds. However as with any The below table indicates the recommended engine speed new motorcycle, a “RUNNING-IN PERIOD” procedure is in rpm for optimum performance of the engine.

  • Page 72: Starting

     When both the ignition and engine kill switch is in “ON” position and after the vehicle is started, the MIL will glow for a few seconds and turns “OFF”, this indicates Royal Enfield Guerrilla 450...
  • Page 73 CAUTION  In case the malfunction indicator does not turn OFF,  Push and hold electric start switch until engine starts get the motorcycle checked through a Royal Enfield for a maximum of 5 seconds. Authorised Service Centre for rectification.
  • Page 74  In case the engine does not start within 5 seconds, 10 V. Please get the motorcycle checked through a release starter switch and wait for about 5 seconds Royal Enfield Authorised Service Centre to identify and before attempting to start the engine again. correct the reason for not starting.
  • Page 75 To shift into neutral, after three successive cranking, wait for 15 to 20 move the motorcycle back and forth gently, while seconds for the battery to recover. simultaneously shifting the gear. Royal Enfield Guerrilla 450...

  • Page 76: Gear Shifting, Riding And Stopping

     After shifting from one gear to another engage the clutch gradually (Not slowly).  Wherever possible use the vehicle in clutch fully disengaged condition only with appropriate gears, which will give good clutch life. Royal Enfield Guerrilla 450...
  • Page 77 / other road users / passed by, besides damaging the 37.2 motorcycle. Royal Enfield Guerrilla 450...
  • Page 78  Failure to follow the above may cause a rough start or stalling or improper gear shifting of the engine besides causing damage to transmission parts. Royal Enfield Guerrilla 450...

  • Page 79: Parking

    firm ground.  Extend side stand. Tilt the motorcycle to the left side, till it is supported firmly on the ground.  Apply pressure on the fulcrum lever on the center stand and pull the motorcycle backward. Royal Enfield Guerrilla 450...
  • Page 80  The side stand is only designed for the weight of the motorcycle. Do not sit on the motorcycle when it is resting on the side stand. The side stand or frame may become damaged and the motorcycle may fall over. Royal Enfield Guerrilla 450...

  • Page 81: Tools Kit

    Allen key 6 mm Allen key 5 mm Allen key 4 mm C-Spanner and 24 Ring spanner Double end spanner 10 x 13 Extension tube Fuse puller Front spindle adapter Open end spanner 12 x 16 Royal Enfield Guerrilla 450...

  • Page 82: Minor Maintenance Tips

    Wipe off the excess lubricant to prevent dirt and grime from maintenance, we recommend you to get in touch with a accumulating. Royal Enfield Authorised Dealer / Service centre. DRIVE CHAIN HAND LEVERS , CENTER AND SIDE STAND PIVOTS  Spray drive chain with recommended chain cleaning ...

  • Page 83: Engine Oil Level Checking

     Do not over fill above the “MAX” mark as it may affect  Start the engine from cold condition, allow the engine the clutch function. to idle for 2 to 3 minutes and stop the engine. Royal Enfield Guerrilla 450 81...
  • Page 84  Install the filler cap. Start the engine from cold con-  Lubricate plug O-rings with water based lubricant. dition and run for 1-2 minutes.  Tighten torque of drain plugs to 13±1 Nm.  Switch off the engine and wait 1 minute. Royal Enfield Guerrilla 450...

  • Page 85: Oil Filter Replacement

     Install the cover and tighten to 22±2 Nm, ensuring spring is retained in the cover. OIL FILTER REPLACEMENT  Remove the oil filter cover with O-ring and spring.  Remove and discard the oil filter. Royal Enfield Guerrilla 450 83...

  • Page 86: Coolant Draining

     Once drained, then replace the copper washer with a new part and tighten bolt to 11±1 Nm.  Expansion tank is drained by disconnecting small hose to radiator then refit the hose.  Carry out air bleeding. Royal Enfield Guerrilla 450...
  • Page 87  Do not fill the coolant when a vehicle is on side stand condition.  Coolant from Total is ready to use and does not require  Remove the radiator expansion tank cap and fill the mixing. tank to the upper level line. Royal Enfield Guerrilla 450 85...

  • Page 88: Checking Brake Fluid

     Refill with the same type of brake fluid. Adding a brake fluid other than DOT 4 may result in a harmful chem- Place your motorcycle in an upright position on a firm, level ical reaction. surface. Royal Enfield Guerrilla 450...

  • Page 89: Inspection Of Tyres And Wheels

     Keep brake fluid out of the reach of children.  Do not allow brake fluid to come into contact with the skin, the eyes or clothing. Royal Enfield Guerrilla 450 87...

  • Page 90: Brake Pads

    MINOR MAINTENANCE TIPS  Periodically inspect wheels for spokes damage and  It is recommended to use Royal Enfield tyre specifica- wheel rim for wobbling or run out. tion in case of replacement of new tyres, failure to  Check proper seating of the tyre beading on the rim adhere the same may result in tyre damage and may whenever the tyre is reassembled.

  • Page 91: Front Wheel Removal

    This in no way will affect the perfor- mance of the motorcycle or the braking system.  At Royal Enfield, we have robust and rigorous testing and development protocols and adhere to global vali-  Loosen and remove fork clamp bolt 2 Nos from RHS dation standards of quality and durability.
  • Page 92 CAUTION  Take care to secure the wheel spacers and speed sen- sor while removing the axle from the forks. Royal Enfield Guerrilla 450...

  • Page 93: Front Wheel Assembly

     Insert the wheel along with spacers between the fork  Take care not to damage the front brake disc or toner ends. Ensure the brake disc is located between the ring as it will affect the braking system and ABS. brake pads. Royal Enfield Guerrilla 450 91...
  • Page 94 LHS and push until the threads of the spindle engage with those of the RHS fork leg then screw spindle until fully seated.  Tighten spindle bolt firmly on RH side to a torque of 70 Royal Enfield Guerrilla 450...

  • Page 95: Rear Wheel Removal

    / other road users and may lead to loss of life. REAR WHEEL REMOVAL  Ensure motorcycle is upright on a firm and flat surface.  Apply the center stand. Royal Enfield Guerrilla 450 93...
  • Page 96  Push rear wheel fully into the swing arm.  Support rear wheel from bottom and pull out wheel spindle from the left side swing arm.  Remove the nut and washer from the wheel spindle. Royal Enfield Guerrilla 450...
  • Page 97 CAUTION Do not press the rear brake pedal when the rear wheel is being removed as this will cause the brake pads to dislocate from the brake caliper. Royal Enfield Guerrilla 450 95...

  • Page 98: Rear Wheel Assembly

     Locate rear wheel with the sprocket to the left side ensuring the brake disc in between the brake pads on right side. Royal Enfield Guerrilla 450...
  • Page 99  Assemble the drive chain on the sprocket and ensure it is seated correctly. Royal Enfield Guerrilla 450 97...
  • Page 100  Check rear brake for proper operating efficiency. is recommended to adjust whenever required for good clutch life. CAUTION 2. Ensure the cable fitted correctly. Please exercise utmost caution while reassembling the rear wheel on the motorcycle. Royal Enfield Guerrilla 450...
  • Page 101 9 - 11 mm of free play in the clutch lever ball end (from its straight position and re-check the free play in the lever. furthest position) before engine engagement. 9. Adjust as per steps 4 & 5 procedure if necessary. Royal Enfield Guerrilla 450 99...
  • Page 102  During clutch play checking, check the clutch cable for any abnormality as it is in vehicle condition. 35 - 40 mm  If any abnormality suspected, reach nearest service centre. Royal Enfield Guerrilla 450...
  • Page 103 (d) Tighten the wheel spindle torque value is 70 Nm and tighten the adjusting Allen bolt torque value is 10 Nm. Recheck the slackness in the chain to confirm it, if it’s still not within specification, repeat the adjustment procedure first three steps. Royal Enfield Guerrilla 450 101...

  • Page 104: Battery And Maintenance

     The battery is located underneath the seat.  Remove the seat as per procedure.  Disconnect battery black negative (-ve) terminal bolt by using 10 mm spanner available in the tool kit. Royal Enfield Guerrilla 450...
  • Page 105 For checking the battery voltage contact Royal Enfield Authorised Service Centre or battery service centre. ASSEMBLY ...
  • Page 106 MINOR MAINTENANCE TIPS  Connect battery red positive (+ve) terminal bolt.  Pull battery strap (belt) downwards to fix strap lock into battery strap bracket.  Connect battery black negative (-ve) terminal bolt. Royal Enfield Guerrilla 450...
  • Page 107 Clean the wire terminals free from corrosion and keep the  Gently loosen and remove the LH & RH side head lamp terminals coated with petroleum jelly. holder Allen screws by using 4 mm Allen key. Royal Enfield Guerrilla 450 105...
  • Page 108 NOTE  The headlamp has a LED lighting system. In the event of failure, the headlamp LED assembly should be replaced.  Contact a Royal Enfield Authorised Dealer/Service Centre to replace the same. HEADLAMP ASSEMBLY  Disconnect head lamp coupler.

  • Page 109: Headlight Beam Adjustment

    This may be required to increase the visibility and to help prevent the other riders/vehicles passing nearby. Tighten and refit the head light beam adjustment screw.  Royal Enfield Guerrilla 450 107...
  • Page 110 (B) has a LED lighting system. In the event of failure, the entire tail lamp/trafficator (A) & license plate illuminator (B) assembly should be replaced.  Contact a Royal Enfield Authorised Dealer/Service Centre to replace the same. Royal Enfield Guerrilla 450...
  • Page 111  Insert ignition key and turn it clockwise.  Remove the seat outside for opening the same. ABS S_VALVE ABS S_MOTOR HORN LOW/HIGH BEAM & ACCESSORY INSTRUMENT POS. LIGHT & CTRL EFI RELAY IGNITION FUSE BOX STICKER Royal Enfield Guerrilla 450 109...
  • Page 112 Spare fuse list NOTE Yellow 10 A Spare fuse Make sure the ignition switch is in “OFF” position when Blue 15 A replacing the bulbs, fuses and electrical parts. Royal Enfield Guerrilla 450...

  • Page 113: Air Filter Cleaning

    2 No’s using 5 mm Allen key available in the tool kit.  Loosen and remove fuel tank guard top 1 No, left and right side each 2 No’s button head bolt by using 4 mm Allen key available in the tool kit. Royal Enfield Guerrilla 450 111...
  • Page 114  Take out the cover from air filter box along with ring.  Pull out the fuel tank outside from frame.  Loosen and remove the air filter cover Allen screw 3 Nos by using 4 mm Allen key available in the tool kit. Royal Enfield Guerrilla 450...
  • Page 115 NOTE Usage of high pressure compressed air is not recom- mended to clean air filter element. Fitment of air filter ele- ment is in the reverse order of removal process. Royal Enfield Guerrilla 450 113...

  • Page 116: Long Trip Precautions

    CHECKS PRIOR TO THE COMMENCEMENT OF A LONG ITEMS TO BE CARRIED JOURNEY  Tools kit.  Service the motorcycle at Royal Enfield Authorised  Trafficator light and fuse. Service Centre.  Ensure sufficient quantity of fuel is always available in ...

  • Page 117: Rear Suspension Setting

     The best spring preload setting is achieved when it is set for the weight of the rider and that of any luggage and a passenger. Loosen Tighten  The adjuster is a 7 step adjuster and it is kept at 3rd notch position. Royal Enfield Guerrilla 450...
  • Page 118 Based on rider weight Laden / Two up / Rider + Pillions / Rider Up to a maximum of 191 kg pay- + Pillion + Accessories/off road load (Inc of rider weight, pillion condition weight and accessories) Royal Enfield Guerrilla 450...

  • Page 119: Cleaning Procedure

     Never spray water with great force on head lamp, particles from the obscure areas of the motorcycle, speedometer, flasher lights, front and rear wheel hubs, electrical connections etc. electrical connections and wires, control cables, spark Royal Enfield Guerrilla 450...

  • Page 120: After Cleaning

     Please clean / wipe out water spoils completely inside  No direct jet at the edges of decal, electrical parts, LH & RH side panel before keeping tools kit and other coupler joints, silencer tail pipe, radiator lubrication relevant documents underneath the seat. Royal Enfield Guerrilla 450...

  • Page 121: Storage Precautions

     Get the motorcycle serviced through a Royal Enfield parts. Store motorcycle in a clean covered area free of Authorised Service Centre.

  • Page 122: Troubleshooting

    We have listed below a few basic checks in case your motorcycle is not functioning. If in case the problem is not rectified after these checks, it is necessary to get the motorcycle checked by a Royal Enfield Authorised Dealer/ Service Centre to rectify the problem and to ensure trouble free performance.
  • Page 123 If engine RPM raises disproportionately to Adjust the clutch free play and contact Poor pickup the vehicle speed Authorised service center ABS (Anti - lock Braking If the ABS lamp is continuously ON Contact Authorised service center System) Royal Enfield Guerrilla 450...

  • Page 124: Environment Care

    BE AN ENVIRONMENTALLY CONSCIOUS RIDER You’ve ridden through some beautiful places on your Royal Enfield. Won’t you like to keep them that way? Here are some tips to help you keep those places unspoilt so that others can enjoy them too:...

  • Page 125: Periodical Maintenance

    PERIODICAL MAINTENANCE The maintenance schedule detailed here will help you to maintain your Guerrilla 450 motorcycle meticulously to get along trouble free service. The schedule provided herein is based upon an average riding conditions and indicates the km at which regular inspections, adjustments, replacements and lubrications are to be carried out. The frequency of the mainte- nance must be shortened depending upon the severity of the driving condition or if the motorcycle is used in a very dusty environment.
  • Page 126 Rubber hose, air filter to throttle body Rubber hose, inlet manifold / adapter Evaporative emission equipment rubber hoses Air filter element with O Ring on Cover Clean / Replace more frequently if operated in dusty condition Vent pipe under air filter box Royal Enfield Guerrilla 450...
  • Page 127 Usage of throttle body cleaners or any Throttle body similar solvent or alcohol based liquids for cleaning is strictly pro- hibited. Throttle body cleaning every 40000 km or 48 months whichever is earlier as required. Royal Enfield Guerrilla 450 125...
  • Page 128 Clutch lever & front brake lever pivots Lubricate every 1000 km (or earlier as required) Brake pads - front & rear Brake fluid - front & rear Rear brake pedal pivot Brake hose and banjo bolt - front & rear Steering movement Royal Enfield Guerrilla 450...
  • Page 129 Rear wheel cush rubbers Battery terminals (apply petroleum jelly) Earth wire eyelet tightness Tyre wear pattern front & rear Side stand & centre stand pivots Rider & pillion footrest pivots Royal Enfield Guerrilla 450 127...
  • Page 130 A : Adjust C : Clean I : Inspect (Clean, Adjust, Lubricate or replace if necessary) L : Lubricate R : Replace NOTE For maintenance after 50,000 km (31068.56 miles), please repeat the same frequency specified above, in consultation with a Royal Enfield Authorised Dealer / Service Centre. Royal Enfield Guerrilla 450...

  • Page 131: General Warranty Terms And Conditions

    This warranty outlines the terms and conditions governing the Motorcycles warranty coverage obligations and exclusions only and not on the part of any Royal Enfield Authorised Dealer. Nothing in this document should be construed as a princi- ple agent relationship between Royal Enfield and any of its Authorised Dealers or their staff. Royal Enfield warrants its Motorcycles to be free from manufacturing and material defects under normal use subject to the following conditions: 1.
  • Page 132 Royal Enfield Authorized Dealer/Service Centre. 4. During the warranty term, Royal Enfield’s warranty obligations shall be limited only to repair or replace the faulty part(s) with a new part(s) only if such faulty part(s) on examination is deemed to have a manufacturing defect. Defective part(s) which have been replaced under the Warranty term shall become the sole property of Royal Enfield.
  • Page 133 God etc. (e) Irregularities not recognised as affecting the quality or function of the motorcycle such as slight vibration, oil leak- age, discoloration of exhaust pipe bend and cat region/silencer/soft or hard shock absorber etc. Royal Enfield Guerrilla 450...
  • Page 134 (n) Any damage resulting due to any force major event including, without limitation, any act of war, act of God or nature, earthquake, hurricanes, tornadoes, flood, fire or other similar casualty, riot, terrorism etc. (o) Any damage, failure or loss caused by improper - assembly, maintenance, storage or use of the motorcycle or parts thereof. Royal Enfield Guerrilla 450...
  • Page 135 GENERAL WARRANTY TERMS AND CONDITIONS 8. Use only Royal Enfield approved parts and accessories (as applicable). Use of other manufacturer's performance parts will void your motorcycle warranty. 9. The warranty will be null and void if : (a) The Motorcycle is used in a manner other than for recreation or transportation; or (b) The Motorcycle is modified in any manner;...
  • Page 136 Such data may be received from you, or from other sources, and some sensitive/personal data may be recorded directly or indirectly by internal security systems of Royal Enfield or by other means. Royal Enfield may process such data for relevant and limited purposes and in this regard, you expressly consent to the following: (a) The processing of sensitive personal data and information pertaining to you or the third parties associated with you, by Royal Enfield.
  • Page 137 14.The exclusive remedy for breach of this warranty shall be, at Royal Enfield’s option, repair or replacement of any defec- tive materials, components, or products. The remedies set forth in this warranty are the only remedies available to any person for breach of this warranty.

  • Page 138: Borderless Warranty Terms And Conditions

    Defective part(s) which have been replaced will become the sole property of Royal Enfield after due verification. 4. The rider shall transport the motorcycle to/from a Royal Enfield Authorized Dealer Workshop / Service Centre on his own cost and means.
  • Page 139 / repairing the motorcycle. 7. Neither RE nor any Royal Enfield Authrorized Dealers and / or its distributors shall be held liable for any loss including loss of time / money due to delay in servicing / repairing the motorcycle and the rider is responsible to make his own arrangement for accommodation, further travel etc in such cases.

  • Page 140: Customer's Responsibility

    Notwithstanding anything contrary contained in this policy, Royal Enfield’s liability under this warranty is limited to the repair the defective Motorcycle, at its sole discretion. In no event, shall Royal Enfield be liable for any indirect, special or consequential or incidental damages or for injury to person or property, or for loss of time or for any commercial loss, or inconvenience or any other incidental or punitive or consequential loss arising from the use of Motorcycles.

  • Page 141: Emission Warranty

    The method/s of examination to determine the warranty conditions of the emission warranty related components will be at the sole discretion of Royal Enfield and/or our Authorised Service Centre and results of such examination will be final and binding. If on examination the warranty conditions of the part/s is/are not established, Royal Enfield will have the right to charge all, or part of the cost of such examination to the customer in addition to the cost of the components.
  • Page 142 In case any of the components covered under emission warranty or the associated parts are not independently replace- able. Royal Enfield will have the sole discretion to replace either the entire assembly or parts of the assembly through suit- able repairs.
  • Page 143  Observes all the important instructions and any other precautions listed in the owner’s manual.  Under all circumstances uses lubricants and fuel as recommended by Royal Enfield.  Regularly obtains and carries out maintenance in accordance with Royal Enfield guidelines and enters the details in the log book.
  • Page 144  The motorcycle has been used for competitions, races and rallies or for the purpose of establishing records.  On examination by Royal Enfield or its Authorised Dealer / Service Centre, if the motorcycle shows that any of the conditions stipulated in the owner’s manual with regard to use and maintenance have been violated.
  • Page 145  Always carry a valid “Pollution Under Control” certificate with you, as and if applicable by law. TIPS TO REDUCE POLLUTION  Ensure that the periodical maintenance is carried out as stipulated in the owner’s manual through a Royal Enfield Authorised Service Centre.

  • Page 146: Evaporative Emission Control System Warranty

    The following warranty applies to the evaporative emission control system. Royal Enfield motors warrants the first owner and each subsequent owner, that this motorcycle is designed and built so as to conform, at the time of sale, with applicable regulations specified by the evaporative emission control system related parts fitted to this motorcycle are free from defects in materials and workmanship which may cause this motorcycle not to meet applicable regulations period of 24 months from the date of first use of the motorcycle.

  • Page 147: Radio Type Approval

    Hereby, Visteon Corporation declares that the radio equipment type REIC GEN 1 is in compliance with Direc- tive 2014/53/EU. The full text of the EU declaration of con- formity is available at the following internet address: www.visteondocs.com. Royal Enfield Guerrilla 450...

  • Page 148: Service/Maintenance Record

    SERVICE/MAINTENANCE RECORD Brief Dealer S.No Type of service Schedule Date Job card No. details of code service Royal Enfield Guerrilla 450...

  • Page 149: Wiring Diagram

    It is recommended that the wiring circuit repair and any other electrical rework should be performed only by an Authorized Royal Enfield Service Centre, failure to adhere this may cause damage to electrical systems and render the warranty of the products as void.

  • Page 150: Notes

    NOTES Royal Enfield Guerrilla 450...
  • Page 151 NOTES Royal Enfield Guerrilla 450...
  • Page 152 NOTES Royal Enfield Guerrilla 450...
  • Page 153 NOTES Royal Enfield Guerrilla 450...
  • Page 154 Scan the below QR code to avail the soft copy of owner's manual as per your choice of language ITALIAN GERMAN ENGLISH FRENCH SPANISH GREEK CZECH DUTCH...
  • Page 156 Part No. Edition:...

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