Fox 803-34-015 Installation Manual

Ford f150 4wd / 2015 - on billet upper control arm kit

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DIRECT-REPLACEMENT
INSTALLATION GUIDE
FORD F150 4WD | 2015 - ON
BILLET UPPER CONTROL ARM KIT
803-34-015 - Kit: Control Arm, 2015 - ON Ford F150 Upper Control Arm, Black
803-35-015 - Kit: Control Arm, 2015 - ON Ford F150 Upper Control Arm, Orange
803-34-015/803-35-015 - REV A

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Summary of Contents for Fox 803-34-015

  • Page 1 FORD F150 4WD | 2015 - ON BILLET UPPER CONTROL ARM KIT 803-34-015 - Kit: Control Arm, 2015 - ON Ford F150 Upper Control Arm, Black 803-35-015 - Kit: Control Arm, 2015 - ON Ford F150 Upper Control Arm, Orange...
  • Page 2 FOX products are subject to continuous development and improvement. To find the most up to date product information such as color installation manuals, videos, and FAQs please visit: http://ridefox.com/manuals To locate the correct installation manual, use the 8-digit part number...
  • Page 3: Table Of Contents

    CONTENTS INTRODUCTION UCA SUPPLIED PARTS UCA DIAGRAM SAFETY INSTRUCTIONS INSTALLATION GUIDELINES UCA INSTALLATION MAINTENANCE WARRANTY INFORMATION CONTACT INFORMATION...
  • Page 4: Introduction

    INTRODUCTION Thank you for choosing FOX direct replacement, upper control arms for your vehicle. FOX products are designed, tested, and manufactured by the finest professionals in the industry. FOX recommends that you become completely familiar with the handling characteristics of your modified vehicle before operating it under rigorous conditions, helping to avoid potential rollover situations and other loss of control events.
  • Page 5: Uca Supplied Parts

    Hardware: Bolt: 1/4”-20 x 1” Socket Head Screw Misalignment: 2015+ Ford F150 Pivot Misalignment FOX UCA: 2015+ Ford F150 - Billet Front UCA - DS - FOX A5125-BLK Logo - Black Black: 803-35-014...
  • Page 6: Uca Diagram

    1/2IN WASHER NING RING FOR 2-3/8" ID, BLACK-PHOSPHATE 1060-1090 SPRING STEEL SPHERICAL, SUNK MISALIGN-1 INCH, .5 bolt 22 TUNDRA LCA TAPER 1.25" SPHERICAL BEARING HARDWARE: ROD ENDS: 3/4" ROD END UCA DIAGRAM PART NO. NAME PART NO. NAME Billet Upper Control Arm Washer Pivot Misalignment Snap Ring...
  • Page 7: Safety Instructions

    FOX direct-replacement UCA’s are designed to fit and allow proper clearance with the stock suspension. If aftermarket suspension components are installed it is the customer’s responsibility to ensure that interference between the FOX UCA’s and other vehicle components does not occur at any point in the shock stroke.
  • Page 8: Installation Guidelines

    • DO NOT install any FOX product without the necessary special tools, expertise and chassis lift or you will subject yourself to the risk of SERIOUS INJURY or DEATH. If you elect to not use a chassis lift...
  • Page 9: Uca Installation

    UCA INSTALLATION PREPARATION 1. Please read the installation guidelines on page 5 for instructions on how to properly lift and secure the vehicle. NOTICE: Medium-strength thread-lock is recommended on all bolts. TOOLS REQUIRED • Manufacturer Torque Specs • Basic Hand Tools / Socket & Wrench Set •...
  • Page 10 8. If equipped, remove the nut attaching the sensor ball stud to the bracket. (Fig. 4) 9. Remove axle nut - depending on model version could be large or small nut. (Fig. 5) 10. Disconnect tie rod end (Fig. 6) 11.
  • Page 11 13. Remove the 3 upper strut nuts. DO NOT REMOVE THE CENTER STRUT NUT. (Fig. 9) 14. Lower the lower control arm to remove the strut. 15. With the strut removed you can now remove the UCA bolts and nuts and retain for reuse. Remove the UCA from the vehicle.
  • Page 12 UCA ASSEMBLY 16. Assemble heims by installing jam nut. Anti-seize is recommended - (Fig. 11, 12) 17. Install heims into arms, measure from the arm to the end of threads should be 5/8” (Fig. 13) 18. Install misalignments.(Fig. 14A, 14B) Fig.
  • Page 13 19. Using a long rod or screwdriver, install through the arm ends to keep them from spinning when being tightening the jam nut. (Fig. 15) 20. Install the sensor bracket towards the bottom and the spacer on top in the pinch bolt slot onto the front side of the UCA.
  • Page 14: Control Arm Installation

    CONTROL ARM INSTALLATION 22. Install new upper control arm with factory hardware. Torque pivot hardware to OE specifications. (FIg. 19, 20) 23. If Coilovers have been purchased, install them at this point following the manufacturer instructions. 24. If no coilovers have been purchased, re-install strut assembly connecting to the LCA.
  • Page 15 OE hardware. Torque to OE specifciation. (Fig. 24) 31. Attach the ball stud to the FOX UCA sensor mount using the factory nut and thread locker. Fig. 22: Unplug sensor and disconnect OE bracket.
  • Page 16: Maintenance

    Clean the pockets of the control arm to prevent dirt from scratching the anodized coating to ensure a long life of the coating. FOX SERVICE AND UPGRADES CALL OUR CUSTOMER SERVICE CENTER AT 800.269.7469 EXT. 2 OR EMAIL US AT ORSALES@RIDEFOX.COM TO GO OVER THE SERVICE OPTIONS AVAILABLE FOR YOUR BILLET UPPER CON- TROL ARM.
  • Page 17: Warranty Information

    BILLET UPPER CONTROL ARMS • Additionally, Fox Factory, Inc. offers a twelve (12) month warranty on (i) all serviceable components of the Upper Control Arms including spherical bearings, rod ends, other fabricated hardware and (ii) appearances and finishes based on issues with workmanship. Damage by use and abuse is not covered.
  • Page 18: Contact Information

    CONTACT FOX RACING SHOX A DIVISION OF FOX FACTORY INC. SALES 750 Vernon Way, Suite 101 El Cajon, CA 92020 1.800.FOX.SHOX (1.800.369.7469) orsales@ridefox.com...

This manual is also suitable for:

803-35-015803-35-014

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