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KAWASAKI Manuals
Motorcycle
Z750 ABS
Service manual
Battery; Battery Removal; Battery Installation - KAWASAKI Z750 ABS Service Manual
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Service manual
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Page
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Go
Page 1
Page 2
Page 3 - GENERAL INFORMATION
Page 4
Page 5
Page 6
Page 7
Page 8 - How to use this manual
Page 9 - Table Of Contents
Page 10 - Before Servicing
Page 11
Page 12
Page 13
Page 14
Page 15 - Model Identification
Page 16
Page 17 - General Specifications
Page 18
Page 19
Page 20 - Unit Conversion Table
Page 21 - Periodic Maintenance
Page 22 - Periodic Maintenance
Page 23 - Periodic Inspection Table
Page 24 - Periodic Maintenance Chart
Page 25 - PERIODIC MAINTENANCE
Page 26 - Torque and Locking Agent
Page 27
Page 28
Page 29
Page 30
Page 31
Page 32 - Specifications
Page 33
Page 34 - Special Tools
Page 35 - Periodic Maintenance Procedures
Page 36 - Engine Vacuum Synchronization Inspection
Page 37
Page 38
Page 39 - Idle Speed Inspection
Page 40 - Idle Speed Adjustment
Page 41
Page 42 - Cooling System
Page 43 - Engine Top End
Page 44 - Valve Clearance Adjustment
Page 45 - VALVE CLEARANCE ADJUSTMENT CHART INLET V...
Page 46
Page 47 - Exhaust Butterfly Valve Cable Inspection
Page 48 - Exhaust Butterfly Valve Cable Adjustment
Page 49
Page 50
Page 51 - Air Suction System
Page 52 - Wheels/Tires
Page 53 - Wheel/Tire Damage Inspection
Page 54 - Wheel Bearing Damage Inspection
Page 55 - Drive Chain Slack Inspection
Page 56 - Wheel Alignment Inspection
Page 57 - Drive Chain Wear Inspection
Page 58 - Brake System
Page 59 - Brake Hose and Pipe Damage and Installat...
Page 60 - Brake Pad Wear Inspection
Page 61 - Brake Light Switch Operation Inspection
Page 62 - Front Fork Oil Leak Inspection
Page 63 - Steering System
Page 64 - Steering Stem Bearing Lubrication
Page 65 - Electrical System
Page 66 - Lights and Switches Operation Inspection
Page 67
Page 68 - Headlight Aiming Inspection
Page 69 - Sidestand Switch Operation Inspection
Page 70 - Engine Stop Switch Operation Inspection
Page 71
Page 72 - Bolts, Nuts and Fasteners Tightness Insp...
Page 73 - Replacement Parts
Page 74 - Fuel Hose Replacement
Page 75
Page 76 - Coolant Change
Page 77
Page 78 - Radiator Hose and O-ring Replacement
Page 79 - Oil Filter Replacement
Page 80 - Brake Hose and Pipe Replacement
Page 81
Page 82 - Brake Fluid Change
Page 83 - Master Cylinder Rubber Parts Replacement
Page 84 - Caliper Rubber Parts Replacement
Page 85
Page 86 - Rear Caliper Assembly
Page 87 - Spark Plug Replacement
Page 88
Page 89
Page 90
Page 91
Page 92 - Exploded View
Page 93
Page 94
Page 95
Page 96
Page 97
Page 98 - DFI System
Page 99
Page 100
Page 101
Page 102
Page 103
Page 104 - DFI Parts Location
Page 105
Page 106 - Specifications
Page 107
Page 108 - Special Tools and Sealant
Page 109
Page 110 - DFI Servicing Precautions
Page 111
Page 112 - Troubleshooting the DFI System
Page 113
Page 114
Page 115
Page 116 - Inquiries to Rider
Page 117
Page 118
Page 119 - DFI System Troubleshooting Guide
Page 120
Page 121
Page 122 - Poor running or no power at high speed
Page 123
Page 124 - Self-Diagnosis
Page 125 - Self-diagnosis Procedures
Page 126
Page 127
Page 128 - Service Code Reading
Page 129
Page 130 - Backups
Page 131
Page 132
Page 133 - Main Throttle Sensor (Service Code 11)
Page 134 - Main Throttle Sensor Output Voltage Insp...
Page 135 - Main Throttle Sensor Resistance Inspecti...
Page 136
Page 137 - Inlet Air Pressure Sensor (Service Code ...
Page 138 - Inlet Air Pressure Sensor Output Voltage...
Page 139
Page 140
Page 141
Page 142 - Inlet Air Temperature Sensor (Service Co...
Page 143 - Inlet Air Temperature Sensor Resistance ...
Page 144
Page 145 - Water Temperature Sensor (Service Code 1...
Page 146 - Water Temperature Sensor Resistance Insp...
Page 147 - Atmospheric Pressure Sensor (Service Cod...
Page 148 - Atmospheric Pressure Sensor Output Volta...
Page 149
Page 150
Page 151
Page 152 - Crankshaft Sensor (Service Code 21)
Page 153 - Camshaft Position Sensor (Service Code 2...
Page 154
Page 155 - Speed Sensor (Service Code 24, 25)
Page 156 - Speed Sensor Output Voltage Inspection
Page 157
Page 158 - Vehicle-down Sensor (Service Code 31)
Page 159 - Vehicle-down Sensor Input Voltage Inspec...
Page 160 - Vehicle-down Sensor Output Voltage Inspe...
Page 161
Page 162 - Subthrottle Sensor (Service Code 32)
Page 163 - Subthrottle Sensor Output Voltage Inspec...
Page 164 - Subthrottle Sensor Resistance Inspection
Page 165
Page 166 - Oxygen Sensor - not activated (Service C...
Page 167
Page 168
Page 169
Page 170 - Exhaust Butterfly Valve Actuator Sensor ...
Page 171 - Exhaust Butterfly Valve Actuator Sensor ...
Page 172 - Exhaust Butterfly Valve Actuator Sensor ...
Page 173 - Immobilizer Amplifier (Service Code 35 (...
Page 174 - Blank Key Detection (Service Code 36 (Eq...
Page 175 - ECU Communication Error (Service Code 39...
Page 176 - Stick Coils #1, #2, #3, #4 (Service Code...
Page 177
Page 178 - Radiator Fan Relay (Service Code 56)
Page 179 - Subthrottle Valve Actuator (Service Code...
Page 180 - Subthrottle Valve Actuator Input Voltage...
Page 181
Page 182 - Exhaust Butterfly Valve Actuator (Servic...
Page 183 - Exhaust Butterfly Valve Actuator Install...
Page 184 - Exhaust Butterfly Valve Actuator Inspect...
Page 185
Page 186 - Air Switching Valve (Service Code 64)
Page 187 - Oxygen Sensor Heater (Service Code 67 (E...
Page 188 - Oxygen Sensor Heater Power Source Voltag...
Page 189
Page 190 - Oxygen Sensor - Incorrect Output Voltage...
Page 191
Page 192
Page 193 - Warning Indicator Light (LED)
Page 194 - ECU
Page 195 - ECU Installation
Page 196
Page 197
Page 198 - DFI Power Source
Page 199 - Fuel Line
Page 200 - Fuel Flow Rate Inspection
Page 201
Page 202 - Fuel Pump
Page 203 - Fuel Pump Installation
Page 204 - Fuel Pump Operating Voltage Inspection
Page 205 - Pressure Regulator Removal
Page 206
Page 207 - Fuel Injectors
Page 208 - Fuel Injector Power Source Voltage Inspe...
Page 209 - Fuel Injector Output Voltage Inspection
Page 210 - Fuel Injector Fuel Line Inspection
Page 211
Page 212 - Throttle Grip and Cables
Page 213 - Throttle Body Assy
Page 214
Page 215
Page 216 - Throttle Body Assy Installation
Page 217 - Throttle Body Assy Disassembly
Page 218 - Throttle Body Assy Assembly
Page 219
Page 220 - Air Cleaner
Page 221 - Fuel Tank
Page 222
Page 223 - Fuel Tank Installation
Page 224 - Fuel Tank Inspection
Page 225
Page 226 - Exploded View
Page 227
Page 228 - Coolant Flow Chart
Page 229
Page 230 - Specifications
Page 231 - Special Tools
Page 232 - Coolant
Page 233 - Cooling System Flushing
Page 234 - Water Pump
Page 235 - Water Pump Housing Assembly
Page 236 - Radiator
Page 237 - Radiator and Radiator Fan Installation
Page 238 - Radiator Cap Inspection
Page 239 - Thermostat
Page 240 - Thermostat Inspection
Page 241 - Hose and Pipes
Page 242 - Water Temperature Sensor
Page 243
Page 244 - Exploded View
Page 245
Page 246
Page 247
Page 248 - Exhaust System
Page 249
Page 250 - Specifications
Page 251
Page 252 - Special Tools and Sealant
Page 253
Page 254 - Clean Air System
Page 255 - Air Switching Valve Removal
Page 256 - Cylinder Head Cover
Page 257 - Camshaft Chain Tensioner
Page 258 - Camshaft, Camshaft Chain
Page 259 - Camshaft, Camshaft Cap Wear
Page 260 - Camshaft Runout
Page 261 - Cylinder Head
Page 262 - Cylinder Head Removal
Page 263 - Cylinder Head Warp
Page 264 - Valves
Page 265 - Valve Guide Installation
Page 266 - Valve Seat Inspection
Page 267
Page 268
Page 269
Page 270
Page 271 - Cylinder, Pistons
Page 272 - Piston Removal
Page 273 - Cylinder Wear
Page 274 - Piston Ring, Piston Ring Groove Wear
Page 275 - Piston Ring End Gap
Page 276 - Throttle Body Holder
Page 277 - Muffler
Page 278 - Muffler Body Installation
Page 279 - Exhaust Pipe Removal
Page 280 - Exhaust Pipe Installation
Page 281 - Exhaust Butterfly Valve Cable Removal
Page 282 - Exhaust Butterfly Valve Cable Installati...
Page 283
Page 284
Page 285
Page 286
Page 287
Page 288 - Exploded View
Page 289
Page 290 - Specifications
Page 291 - Special Tool and Sealant
Page 292 - Clutch Lever and Cable
Page 293 - Clutch Cover
Page 294 - Clutch Cover Disassembly
Page 295 - Clutch Removal
Page 296
Page 297 - Clutch Plate Assembly Inspection
Page 298 - Clutch Plate, Wear, Damage Inspection
Page 299
Page 300 - Exploded View
Page 301
Page 302 - Engine Oil Flow Chart
Page 303 - Specifications
Page 304 - Special Tools and Sealant
Page 305 - Engine Oil and Oil Filter
Page 306 - Oil Pan
Page 307 - Oil Pressure Relief Valve
Page 308 - Oil Pump
Page 309 - Oil Pump Drive Gear Removal
Page 310 - Oil Pressure Measurement
Page 311 - Oil Pressure Switch
Page 312
Page 313
Page 314 - Exploded View
Page 315
Page 316 - Special Tool
Page 317 - Engine Removal/Installation
Page 318 - Adjusting Collar Lock Bolt
Page 319 - Engine Installation
Page 320
Page 321 - ENGINE REMOVAL/INSTALLATION
Page 322
Page 323
Page 324 - Exploded View
Page 325 - 87 in·lb
Page 326
Page 327
Page 328 - Specifications
Page 329
Page 330 - Special Tools and Sealant
Page 331 - Crankcase Splitting
Page 332
Page 333
Page 334
Page 335 - Crankshaft and Connecting Rods
Page 336
Page 337
Page 338 - Crankshaft/Connecting Rod Cleaning
Page 339 - Connecting Rod Bend
Page 340 - Connecting Rod Big End Bearing Insert/Cr...
Page 341 - Crankshaft Side Clearance
Page 342 - Crankshaft Runout
Page 343
Page 344 - Starter Motor Clutch
Page 345 - Transmission
Page 346 - External Shift Mechanism Removal
Page 347 - External Shift Mechanism Installation
Page 348 - Transmission Shaft Removal
Page 349 - Transmission Shaft Assembly
Page 350
Page 351
Page 352 - Shift Drum and Fork Removal
Page 353 - Shift Fork Bending
Page 354
Page 355
Page 356 - Exploded View
Page 357
Page 358 - Specifications
Page 359 - Special Tools
Page 360 - Wheels (Rims)
Page 361 - Rear Wheel Removal
Page 362 - Rear Wheel Installation
Page 363
Page 364 - Wheel Inspection
Page 365 - Balance Inspection
Page 366
Page 367 - Tires
Page 368
Page 369 - Tire Repair
Page 370 - Hub Bearing
Page 371 - Hub Bearing Inspection
Page 372
Page 373
Page 374 - Exploded View
Page 375
Page 376 - Specifications
Page 377 - Special Tools
Page 378 - Drive Chain
Page 379
Page 380
Page 381
Page 382 - Sprocket, Coupling
Page 383 - Rear Sprocket Removal
Page 384 - Coupling Bearing Removal
Page 385 - Coupling Bearing Inspection
Page 386 - Rear Sprocket Warp Inspection
Page 387
Page 388
Page 389
Page 390 - Exploded View
Page 391
Page 392
Page 393
Page 394
Page 395
Page 396
Page 397
Page 398 - Specifications
Page 399 - Special Tools
Page 400 - Brake Lever, Brake Pedal
Page 401 - Brake Pedal Installation
Page 402 - Calipers
Page 403 - Front Caliper Disassembly
Page 404 - Caliper Fluid Seal Damage
Page 405 - Caliper Piston and Cylinder Damage
Page 406 - Brake Pads
Page 407 - Rear Brake Pad Removal
Page 408 - Brake Pad Wear Inspection
Page 409 - Master Cylinder
Page 410 - Rear Master Cylinder Installation
Page 411 - Brake Disc
Page 412 - Brake Fluid
Page 413
Page 414
Page 415 - Brake Hose
Page 416 - Anti-Lock Brake System (Equipped Models)
Page 417
Page 418
Page 419 - ABS Servicing Precautions
Page 420
Page 421 - ABS Troubleshooting Outline
Page 422
Page 423
Page 424 - Inquiries to Rider
Page 425
Page 426 - Self-diagnosis Outline
Page 427 - Service Code Clearing Procedures
Page 428
Page 429
Page 430 - How to Read Service Codes
Page 431 - Service code table
Page 432 - ABS Indicator Light (LED) Inspection
Page 433 - ABS Indicator Light (LED) Lights (When t...
Page 434
Page 435 - Front, Rear Wheel Rotation Difference Ab...
Page 436 - Front Wheel Rotation Sensor Signal Abnor...
Page 437 - Front Wheel Rotation Sensor Wiring Inspe...
Page 438 - Rear Wheel Rotation Sensor Signal Abnorm...
Page 439 - Rear Wheel Rotation Sensor Wiring Inspec...
Page 440 - Power Supply Voltage Abnormal (Over-Volt...
Page 441 - ECU Inspection (Service Code 55)
Page 442
Page 443 - ABS Hydraulic Unit Installation
Page 444 - Front Wheel Rotation Sensor Removal
Page 445 - Rear Wheel Rotation Sensor Removal
Page 446 - Wheel Rotation Sensor Inspection
Page 447 - Wheel Rotation Sensor Rotor Inspection
Page 448 - Fuse Installation
Page 449
Page 450 - Exploded View
Page 451
Page 452
Page 453
Page 454 - Specifications
Page 455 - Special Tools
Page 456
Page 457 - Front Fork
Page 458 - Front Fork Removal (Each Fork Leg)
Page 459
Page 460
Page 461
Page 462
Page 463 - Front Fork Disassembly
Page 464 - Front Fork Assembly
Page 465 - Inner Tube, Outer Tube Inspection
Page 466 - Rear Shock Absorber
Page 467 - Rear Shock Absorber Removal
Page 468 - Swingarm
Page 469 - Swingarm Installation
Page 470 - Swingarm Bearing Removal
Page 471 - Swingarm Bearing, Sleeve Inspection
Page 472 - Swingarm Bearing Lubrication
Page 473 - Tie-Rod, Rocker Arm
Page 474 - Tie-Rod and Rocker Arm Bearing Removal
Page 475 - Rocker Arm/Tie-Rod Bearing, Sleeve Inspe...
Page 476
Page 477
Page 478 - Exploded View
Page 479
Page 480 - Special Tools
Page 481 - Steering Inspection
Page 482 - Steering Stem
Page 483 - Stem, Stem Bearing Installation
Page 484 - Steering Stem Bearing Lubrication
Page 485 - Steering Stem Warp
Page 486 - Handlebar
Page 487
Page 488
Page 489
Page 490 - Exploded View
Page 491 - AU Model
Page 492
Page 493
Page 494
Page 495 - Seats
Page 496 - Fairings
Page 497 - Upper Fairing Installation
Page 498 - Side Covers
Page 499 - Seat Covers
Page 500 - Seat Cover Installation
Page 501 - Fenders
Page 502 - Frame Inspection
Page 503 - Sidestand
Page 504 - Frame Cover
Page 505 - Rear View Mirrors
Page 506
Page 507
Page 508
Page 509 - Exploded View
Page 510
Page 511
Page 512
Page 513
Page 514
Page 515
Page 516 - Specifications
Page 517
Page 518 - Special Tools and Sealant
Page 519 - Parts Location
Page 520
Page 521
Page 522 - Wiring Diagram
Page 523
Page 524 - Wiring Diagram (ABS Equipped Models)
Page 525
Page 526 - Precautions
Page 527 - Electrical Wiring
Page 528 - Battery
Page 529 - Battery Activation
Page 530
Page 531
Page 532 - Precautions
Page 533 - Refreshing Charge
Page 534 - Charging System
Page 535 - Alternator Cover Installation
Page 536 - Stator Coil Installation
Page 537 - Alternator Rotor Installation
Page 538 - Alternator Inspection
Page 539
Page 540 - Regulator/Rectifier Inspection
Page 541
Page 542 - Charging Voltage Inspection
Page 543
Page 544 - Ignition System
Page 545 - Crankshaft Sensor Installation
Page 546 - Crankshaft Sensor Inspection
Page 547 - Crankshaft Sensor Peak Voltage Inspectio...
Page 548 - Camshaft Position Sensor Removal
Page 549 - Camshaft Position Sensor Inspection
Page 550 - Stick Coil Removal
Page 551 - Stick Coil Inspection
Page 552 - Spark Plug Removal
Page 553 - IC Igniter Inspection
Page 554
Page 555
Page 556 - Electric Starter System
Page 557 - Starter Motor Disassembly
Page 558 - Brush Inspection
Page 559 - Commutator Cleaning and Inspection
Page 560 - Brush Plate and Terminal Bolt Inspection
Page 561
Page 562 - Lighting System
Page 563 - Headlight Removal/Installation
Page 564 - City Light Bulb Replacement
Page 565 - Tail/Brake Light (LED) Removal
Page 566 - Turn Signal Light Bulb Replacement
Page 567 - Turn Signal Relay Inspection
Page 568
Page 569 - Air Switching Valve
Page 570
Page 571 - Radiator Fan System
Page 572 - Meter, Gauge, Indicator Unit
Page 573 - Electronic Combination Meter Unit Inspec...
Page 574
Page 575
Page 576
Page 577
Page 578
Page 579
Page 580
Page 581
Page 582
Page 583
Page 584 - Fuel Level Sensor Line Self-Diagnosis Mo...
Page 585
Page 586 - Immobilizer System (Equipped Models)
Page 587
Page 588
Page 589
Page 590
Page 591
Page 592
Page 593
Page 594
Page 595
Page 596
Page 597
Page 598
Page 599
Page 600
Page 601
Page 602 - Immobilizer System Parts Replacement
Page 603
Page 604
Page 605 - Immobilizer System Inspection
Page 606
Page 607 - Switches and Sensors
Page 608 - Water Temperature Sensor Inspection
Page 609 - Speed Sensor Installation
Page 610 - Oxygen Sensor Installation (Equipped Mod...
Page 611
Page 612 - Relay Box
Page 613 - Diode Circuit Inspection
Page 614
Page 615 - Fuse
Page 616 - 10 A ECU Fuse Removal
Page 617
Page 618
Page 619
Page 620
Page 621
Page 622
Page 623
Page 624
Page 625
Page 626
Page 627
Page 628
Page 629
Page 630
Page 631
Page 632
Page 633
Page 634
Page 635
Page 636
Page 637
Page 638
Page 639
Page 640
Page 641
Page 642
Page 643
Page 644
Page 645
Page 646
Page 647
Page 648
Page 649
Page 650
Page 651
Page 652
Page 653
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Page 655
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Page 657
Page 658
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Page 660
Page 661
Page 662
Page 663
Page 664
Page 665
Page 666
Page 667
Page 668
Page 669
Page 670
Page 671
Page 672
Page 673
Page 674
Page 675
Page 676 - Troubleshooting guide
Page 677
Page 678 - Gear shifting faulty
Page 679 - Exhaust smokes excessively
Page 680 - Battery trouble
Page 681
/
681
Contents
Table of contents
Troubleshooting
Bookmarks
Advertisement
16-22 ELECTRICAL SYSTEM
Battery
Battery Removal
•
Turn off the ignition switch.
•
Remove:
Seats (see Rear/Front Seat Removal in the Frame chap-
ter)
Front Seat Cover (see Seat Cover Removal in the Frame
chapter)
Bolts [A] and Front Seat Bracket [B]
•
Push the stopper [A] and pull up the fuse box from the
front seat bracket [B].
•
Disconnect the ground lead connector [A].
•
Take out the battery from the rear fender.
•
Slide out the negative (–) terminal cap [A] and disconnect
the negative (–) cable.
Be sure to disconnect the negative (–) cable first.
•
Slide out the positive (+) terminal cap [B] and disconnect
the positive (+) cable.
•
Remove the battery.
Battery Installation
•
Turn off the ignition switch.
•
Install the positive (+) cable [A] first.
•
Install the negative (–) cable [B].
•
Apply a light coat of grease on the terminals to prevent
corrosion.
•
Cover the terminals with the caps.
•
Put the battery into the rear fender.
CAUTION
Table of
Contents
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528
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530
Show quick links
Quick Links:
Headlight Aiming Inspection
Valve Clearance Adjustment
Periodic Replacement Parts
Coolant Change
Spark Plug Replacement
Valve Clearance Inspection
Immobilizer Amplifier (Service Code 35)
Lighting System
Wheels/Tires
Headlight/Tail Light Circuit
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Chapters
Table Of Contents
9
Periodic Maintenance
21
Fuel System (dfi)
89
Cooling System
225
Engine Top End
243
Clutch
287
Engine Lubrication System
299
Table Of Contents
313
Crankshaft/transmission
323
Wheels/tires
355
Final Drive
373
Brakes
387
Suspension
449
Steering
477
Frame
489
Electrical System
507
Table of Contents
Troubleshooting
Troubleshooting the DFI System
112
DFI System Troubleshooting Guide
119
ABS Troubleshooting Outline
421
troubleshooting guide
676
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This manual is also suitable for:
Z750
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denis
Nov 07, 2019 06:28:
hello hello hello hello hello hello hello hello hello
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