2-22 PERIODIC MAINTENANCE
Periodic Maintenance Procedures
Apply clutch fluid to the parts removed and to the inner
wall of the cylinder.
Take care not to scratch the piston or the inner wall of the
Install the push rod with the dust seal fitted into the
The push rod round end must be faced inwards.
Torque - Clutch Lever Pivot Bolt: 1.0 N·m (0.10 kgf·m, 8.7
Clutch Lever Pivot Bolt Locknut: 5.9 N·m (0.60
kgf·m, 52 in·lb)
Install the clutch master cylinder (see Clutch chapter).
Clutch Slave Cylinder Piston Seal Replacement
Remove the clutch slave cylinder (see Clutch chapter).
Loosen the banjo bolt [A] at the clutch pipe lower end, and
tighten it loosely.
Unscrew the slave cylinder bolts [B] and detach the slave
cylinder with the pipe installed from the engine.
Pump the clutch lever until the piston comes out of the
Unscrew the banjo bolt and remove the slave cylinder [C].
Immediately wash away any clutch fluid that spills.
It may damage painted surfaces.
If the clutch slave cylinder is removed and left alone, the
piston will be pushed out by spring force.
Remove the spring and piston seal.
Replace the piston seal with a new one if it was re
moved from the piston.
Before assembly, apply clutch fluid to the outside of the
piston and the piston seal.
Install the piston seal as shown.
Piston Seal [C]