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11-16 FINAL DRIVE
Final Gear Case and Oil
Apply a little hypoid gear oil to the bearings, and turn the
gear shaft more than 5 turns to allow the bearings to seat.
Measure the bearing preload. Bearing preload is defined
as the force or torque which is needed to start the gear
shaft turning.
Preload for Pinion Gear Bearing
Using Spring Scale:
3.0
5.0 N (0.30
Using Torque Wrench:
0.6
1.0 N·m (0.06
Preload can be measured either with a spring scale or
a beam-type torque wrench. When measured with a
spring scale, the preload is designated by force (N, kg,
lb), and when measured with a torque wrench, it is des-
ignated by torque N·m, (kgf·m, in·lb).
Using Spring Scale:
Hook the spring scale [A] on the handle at the point 200
mm (7.87 in.) [B] from the center of the gear shaft.
Hold the bearing housing in a vise so that the gear shaft
axis is vertical.
Apply force to the handle horizontally and at a right angle
to it.
Special Tool - Pinion Gear Holder: 57001–1165 [C]
If the preload is out of the specified range, replace the
shims under the flat washer, and re-check the preload.
Refer to the next paragraph to select suitable shims.
Preload Adjustment:
To increase preload, decrease the thickness of the size of
the shim(s). To decrease preload increase the thickness
of the shim(s).
Change the thickness a little at a time.
Re-adjust the bearing preload, and re-adjust if necessary.
Shims for Preload Adjustment
Thickness
0.1 (0.004 in.)
0.2 (0.008 in.)
0.3 (0.012 in.)
0.5 (0.020 in.)
0.6 (0.024 in.)
0.7 (0.028 in.)
0.8 (0.031 in.)
* 0.9 (0.035 in.)
1.0 (0.040 in.)
1.30 (0.051 in.)
1.32 (0.052 in.)
1.34 (0.053 in.)
1.36 (0.054 in.)
1.38 (0.0543 in.)
*: Standard
0.50 kg, 0.7
1.1 lb)
0.10 kgf·m, 5.2
8.7 in·lb)
NOTE
Part Number
92025-1219
92025-1220
92025-1221
92025-1222
92025-1223
92025-1224
92025-1225
92025-1226
92025-1227
92025-1214
92025-1215
92025-1216
92025-1217
92025-1218

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Table of Contents

   Also See for KAWASAKI VN1600 MEAN STREAK

This manual is also suitable for:

Vulcan 1600 mean streakVulcan 1600Vn1600

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  • Sebastian Dec 08, 2016 07:15:
    Manual vulcan 2006 para mantenimie​nto cambio de aceite etc