Each output shaft shift fork has an identification number.
Do not confuse them.
Install the shift forks with each number faced left as
Shift Fork (No. 270, 5th gear) [A]
Shift Fork (No. 293, 4th gear) [B]
Apply a non-permanent locking agent to the shift drum
bearing holder bolts.
Torque - Shift Drum Bearing Holder Bolts: 11 N·m (1.1
kgf·m, 97 in·lb)
Shift Drum Bearing Holder [A]
Apply engine oil to the shift rod, the shift forks, and gears.
Shift Fork (No. 293 output shaft, 4th gear) [A]
Shift Rod [B]
Shift Drum Disassembly/Assembly
Remove the shift drum assy [A] (see this chapter).
Drive Shaft Shift Fork (No. 292, drive shaft) [B]
Cotter Pin [C]
Disassemble the shift drum assy as shown.
Pin Plate [A]
Shift Drum [E]
Drive Shaft Shift Fork (No. 292) [F]
Cotter Pin [G]
Be sure to face the number to the right and insert the
cotter pin of the drive shaft shift fork from the right as
Apply a non-permanent locking agent to the threads of
the shift drum cam screw [H], and tighten it.
Torque - Shift Drum Cam Screw: 15 N·m (1.5 kgf·m, 11 ft·lb)