Install the water pump chain guide [A].
Be sure to install the collar [B] in the bolt hole.
Torque - Water Pump Chain Guide Bolt: 8.3 N·m (0.85
kgf·m, 73 in·lb)
Check to see that the following parts are in place in the
Oil Pipe [A]
Oil Pump [B]
Oil Separator [C]
Oil Return Pipe [D]
Apply liquid gasket [A] to the mating surface of the right
Sealant - Kawasaki Bond (Liquid Gasket-Black): 92104
Do not apply liquid gasket to the area [C] around the hole
of the oil screen.
Do not drop liquid gasket into the oil passage [D].
After tightening the crankcase bolts, wipe up the liquid
gasket seeping out around the mating surface, especially
around the area [E].
Tighten the crankcase bolts as follows.
Lightly tighten all the bolts to a snug fit.
Tighten the 8 mm and 10 mm bolts in the order shown,
and then tighten the 6 mm bolts to the specified torque.
Torque - 8 mm Crankcase Bolts (1
10 mm Crankcase Bolts (7 9): 39 N·m (4.0 kgf·m,
6 mm Crankcase Bolts: 11 N·m (1.1 kgf·m, 97 in·lb)
6): 21 N·m (2.1 kgf·m,