3-106 FUEL SYSTEM (DFI)
Be careful of fuel spillage from the fuel tank since fuel still
remains in the fuel tank and fuel pump.
Store the fuel tank in an area which is well
-ventilated and free from any source of flame
or sparks. Do not smoke in this area. Place the
fuel tank on a flat surface and plug the fuel pipes
to prevent fuel leakage.
Fuel Tank Installation
Read the above WARNING (see Fuel Tank Removal).
Route the hoses correctly (see Appendix chapter).
Check that the rubber dampers [A] are on the frame.
Check that rubber dampers are in place on the fuel tank
If the dampers are damaged or deteriorated, replace
Remove the plug hoses, and
install the fuel hoses one by one.
For California Model, note the following:
To prevent the gasoline from flowing into or out of the
canister, hold the separator perpendicular to the ground.
Connect the hoses according to the diagram of the sys-
tem (see Cable, Wire, and Hose Routing section in the
Appendix chapter). Make sure they do not get pinched or
Route hoses with a minimum of bending so that the air or
vapor will not be obstructed.
Fit the outlet hose joint #1 [A] onto the outlet pipe until the
joint clicks [B].
Insert the hose joint straight along the outlet pipe.
Push and pull [A] the hose joint [B] back and forth more
than two times and make sure it is locked and doesn't
come off. When the hose joint is correctly installed, it
should slide on the delivery pipe about 5 mm (0.2 in.).
Make sure the hose joints installed correctly on the
delivery pipe by sliding the joint, or the fuel could
If it does not slide, reinstall the hose joint.
8 mm plug, then quickly